廣州數(shù)控GSK980TA1-TA2-TB1-TB2-GSK98T使用手冊

前言

在本使用手冊中，我們將盡力敘述各種與該系統(tǒng)操作相關(guān)的事

項。限于篇幅限制及產(chǎn)品具體使用等原因，不可能對系統(tǒng)中所有不必做

和/或不能做的操作進(jìn)行詳細(xì)的敘述。因此，本使用手冊中沒有特別指明

的事項均視為“不可能”或“不允許”進(jìn)行的操作。

本使用手冊的版權(quán)，歸廣州數(shù)控設(shè)備有限公司所有，任何單位

與個人進(jìn)行出版或復(fù)印均屬于非法行為，廣州數(shù)控設(shè)備有限公司將保留

追究其法律責(zé)任的權(quán)利。

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T數(shù)控系統(tǒng)使用手冊

本使用手冊適用于廣州數(shù)控設(shè)備有限公司

制造的以下型號的數(shù)控系統(tǒng)：

GSK980TA1

GSK980TA2

GSK980TB1

GSK980TB2

GSK98T

GSK980TA1/TA2、GSK980TB1/TB2及GSK98T車床數(shù)控系

統(tǒng)，是廣州數(shù)控設(shè)備有限公司研制的經(jīng)濟(jì)與普及型數(shù)控系統(tǒng)。

GSK980TA1/TA2、GSK980TB1/TB2是在原GSK980TA基礎(chǔ)上改

進(jìn)設(shè)計的新產(chǎn)品，其中GSK980TA2、GSK980TB2具有USB通信

接口；GSK98T是在980TB1基礎(chǔ)上精簡設(shè)計的新產(chǎn)品，增加了USB

通信接口和三態(tài)開關(guān)。

II

前言

前言

尊敬的客戶：

對您惠顧選用廣州數(shù)控設(shè)備有限公司數(shù)控系統(tǒng)產(chǎn)品，本公司深感榮幸

與感謝！

本使用手冊詳細(xì)介紹了所述數(shù)控系統(tǒng)的編程、操作及安裝連接等事項。

為了保證產(chǎn)品安全、正常與有效地運(yùn)行工作，請您務(wù)必在安裝、使用

產(chǎn)品前仔細(xì)閱讀本使用手冊。

安全警告

操作不當(dāng)將引起意外事故，必須要具有相應(yīng)資格的人員

才能操作本系統(tǒng)。

特別提示：安裝在機(jī)箱上（內(nèi)）的系統(tǒng)電源，是僅為本公司制造的數(shù)控

系統(tǒng)提供的專用電源。

禁止用戶將這個電源作其他用途使用。否則，將產(chǎn)生極大的

危險！

III

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T數(shù)控系統(tǒng)使用手冊

安全注意事項

警告、注意和注釋的說明

本手冊包含保護(hù)用戶和防止機(jī)床損壞的安全預(yù)防措施,這些預(yù)防措施根據(jù)安全性質(zhì)

分為警告和注意，補(bǔ)充的信息作為注釋敘述，在操作機(jī)床之前請仔細(xì)地閱讀警告、注

意和注釋。

警告

如果不遵守指定的操作方法或步驟，有可能使用戶受傷害或損壞設(shè)備。

注意

如果不遵守指定的操作方法或步驟，有可能使設(shè)備損壞。

注釋

注釋用于指出除警告和注意之外的補(bǔ)充信息。

本手冊中任何部分不得以任何形式復(fù)制。

IV

前言

■運(yùn)輸與儲存

z產(chǎn)品包裝箱堆疊不可超過六層

z不可在產(chǎn)品包裝箱上攀爬、站立或放置重物

z不可使用與產(chǎn)品相連的電纜拖動或搬運(yùn)產(chǎn)品

z嚴(yán)禁碰撞、劃傷面板和顯示屏

z產(chǎn)品包裝箱應(yīng)避免潮濕、暴曬以及雨淋

■開箱檢查

z打開包裝后請確認(rèn)是否是您所購買的產(chǎn)品

z檢查產(chǎn)品在運(yùn)輸途中是否有損壞

z對照清單確認(rèn)各部件是否齊全，有無損傷

z如存在產(chǎn)品型號不符、缺少附件或運(yùn)輸損壞等情況，請及時與本公司聯(lián)系

■接線

z參加接線與檢查的人員必須是具有相應(yīng)能力的專業(yè)人員

z產(chǎn)品必須可靠接地，接地電阻不大于0.1Ω，不能使用中性線（零線）代替地線

z接線必須正確、牢固，以免導(dǎo)致產(chǎn)品故障或意想不到的后果

z與產(chǎn)品連接的浪涌吸收二極管必須按規(guī)定方向連接，否則會損壞產(chǎn)品

z插拔插頭或打開產(chǎn)品機(jī)箱前，必須切斷產(chǎn)品電源

■檢修

z檢修或更換元器件前必須切斷電源

z發(fā)生短路或過載時應(yīng)檢查故障，故障排除后方可重新啟動

z不可對產(chǎn)品頻繁通斷電，斷電后若須重新通電，相隔時間至少1min

V

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T數(shù)控系統(tǒng)使用手冊

安全責(zé)任

制造者的安全責(zé)任

——制造者應(yīng)對所提供的數(shù)控系統(tǒng)及隨行供應(yīng)的附件在設(shè)計和結(jié)構(gòu)上已消除和/或控制

的危險負(fù)責(zé)。

——制造者應(yīng)對所提供的數(shù)控系統(tǒng)及隨行供應(yīng)的附件的安全負(fù)責(zé)。

——制造者應(yīng)對提供給使用者的使用信息和建議負(fù)責(zé)。

使用者的安全責(zé)任

——使用者應(yīng)通過數(shù)控系統(tǒng)安全操作的學(xué)習(xí)和培訓(xùn)，并熟悉和掌握安全操作的內(nèi)容。

——使用者應(yīng)對自己增加、變換或修改原數(shù)控系統(tǒng)、附件后的安全及造成的危險負(fù)責(zé)。

——使用者應(yīng)對未按使用手冊的規(guī)定操作、調(diào)整、維護(hù)、安裝和貯運(yùn)產(chǎn)品造成的危險負(fù)

責(zé)。

本手冊為最終用戶收藏。

誠摯的感謝您在使用廣州數(shù)控設(shè)備有限公司的產(chǎn)品時，

對本公司友好的支持！

VI

目錄

目錄

第一篇概述篇

第一章概述····························································································································3

1.1概述······································································································································3

1.2系統(tǒng)簡介······························································································································3

1.3型號及意義··························································································································4

1.4訂貨說明······························································································································4

第二篇編程篇

第一章編程基本知識···········································································································7

1.1坐標(biāo)軸定義··························································································································7

1.2機(jī)床坐標(biāo)系和機(jī)床零點(diǎn)······································································································8

1.3工件坐標(biāo)系和參考位置點(diǎn)（程序零點(diǎn)）··········································································8

1.4控制軸數(shù)······························································································································9

1.5設(shè)定單位······························································································································9

1.6最大行程······························································································································9

1.7絕對坐標(biāo)編程和相對坐標(biāo)編程··························································································9

1.8直徑和半徑方式編程········································································································10

1.9模態(tài)、非模態(tài)及初態(tài)········································································································11

第二章零件程序的構(gòu)成·····································································································13

2.1程序的一般結(jié)構(gòu)················································································································13

2.1.1程序名···················································································································13

2.1.2順序號和程序段···································································································14

2.1.3代碼字···················································································································14

2.2代碼數(shù)值與小數(shù)點(diǎn)的關(guān)系································································································16

2.3子程序控制························································································································16

2.3.1主程序和子程序···································································································16

2.3.2子程序調(diào)用（M98）···························································································17

2.3.3從子程序返回（M99）·······················································································17

第三章準(zhǔn)備功能G代碼·····································································································19

3.1準(zhǔn)備功能G代碼的種類····································································································19

3.2簡單G代碼·······················································································································20

3.2.1快速定位（G00）································································································20

3.2.2直線插補(bǔ)（G01）································································································22

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GSK980TA1/TA2、GSK980TB1/TB2、GSK98T數(shù)控系統(tǒng)使用手冊

3.2.3圓弧插補(bǔ)（G02/G03）·······················································································23

3.2.4任意角度倒角/拐角圓弧·····················································································25

3.2.5暫停代碼G04······································································································26

3.2.6程序指定參數(shù)功能（G10）···············································································27

3.2.7返回機(jī)床零點(diǎn)（機(jī)械零點(diǎn)）（G28）·································································27

3.2.8工件坐標(biāo)系設(shè)定（G50）···················································································28

3.2.9工件坐標(biāo)系偏移（G51）···················································································29

3.2.10每分進(jìn)給(G98)···································································································30

3.2.11每轉(zhuǎn)進(jìn)給(G99)···································································································30

3.2.12恒線速控制(G96，G97)··················································································31

3.2.13跳段功能（G31）·····························································································33

3.2.14等螺距螺紋切削代碼（G32）···········································································33

3.2.15變螺距螺紋切削代碼（G34）···········································································36

3.2.16攻絲循環(huán)（G33）·······························································································37

3.3單一型固定循環(huán)代碼········································································································38

3.3.1外（內(nèi)）圓切削循環(huán)（G90）···········································································38

3.3.2端面切削循環(huán)（G94）·······················································································41

3.3.3螺紋切削循環(huán)（G92）·······················································································43

3.3.4單一型固定循環(huán)代碼的注意事項······································································46

3.4復(fù)合型固定循環(huán)代碼········································································································46

3.4.1外（內(nèi)）圓粗車循環(huán)（G71）···········································································46

3.4.2端面粗車循環(huán)（G72）·······················································································49

3.4.3封閉切削循環(huán)（G73）·······················································································52

3.4.4精加工循環(huán)（G70）···························································································54

3.4.5端面深孔加工循環(huán)（G74）···············································································55

3.4.6外圓切槽循環(huán)（G75）·······················································································57

3.4.7復(fù)合型螺紋切削循環(huán)（G76）···········································································59

3.4.8復(fù)合型固定循環(huán)代碼注意事項··········································································61

第四章輔助功能M代碼····································································································62

4.1輔助功能（M功能）·······································································································62

4.2特殊M代碼（M21、M22、M23、M24）··································································63

4.3M代碼調(diào)用子程序···········································································································64

4.4S代碼調(diào)用子程序············································································································64

4.5T代碼調(diào)用子程序············································································································65

4.6輔助功能參數(shù)···················································································································65

4.7與輔助功能有關(guān)的報········································································································65

第五章主軸功能S代碼······································································································66

5.1主軸開關(guān)量控制················································································································66

5.2主軸模擬量控制················································································································66

第六章刀具功能T代碼·····································································································67

VIII

目錄

6.1換刀過程····························································································································67

6.2換刀相關(guān)參數(shù)····················································································································68

6.3刀具偏置····························································································································68

6.3.1基本的刀具偏置···································································································69

6.3.2用于刀具偏置的T代碼·······················································································69

6.3.3偏置·······················································································································70

6.3.4編程舉例···············································································································71

6.3.5單獨(dú)的T代碼·······································································································71

第七章用戶宏程序··············································································································72

7.1用戶宏代碼························································································································72

7.2用戶宏程序本體················································································································72

7.3運(yùn)算命令和轉(zhuǎn)移命令（G65）··························································································75

7.4關(guān)于用戶宏程序本體的注意事項····················································································78

7.5用戶宏程序?qū)嵗ぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁ?9

第八章刀補(bǔ)C功能·············································································································80

8.1刀補(bǔ)C功能基本概念········································································································80

8.1.1假想刀尖概念·······································································································80

8.1.2假想刀尖的方向···································································································82

8.1.3補(bǔ)償值的設(shè)置·······································································································85

8.1.4刀具與工件的相對位置·······················································································86

8.1.5內(nèi)側(cè)、外側(cè)···········································································································87

8.1.6G41、G42及G40的代碼格式···········································································88

8.2刀補(bǔ)具體補(bǔ)償情況············································································································88

8.2.1刀尖半徑補(bǔ)償具體軌跡分解···············································································88

8.2.2刀補(bǔ)進(jìn)行中變更補(bǔ)償方向···················································································94

8.2.3刀補(bǔ)暫時取消·······································································································95

8.2.4刀補(bǔ)中含有非移動指令·······················································································97

8.2.5刀補(bǔ)干涉檢查·······································································································98

8.2.6G90/G94代碼中的刀尖半徑補(bǔ)償·····································································100

8.2.7G70代碼中的刀尖半徑補(bǔ)償·············································································101

8.3刀補(bǔ)C的注意事項··········································································································101

8.4刀補(bǔ)C加工范例··············································································································102

第三篇操作篇

第一章操作面板················································································································107

1.1面板劃分··························································································································107

1.2面板功能說明··················································································································108

1.2.1LCD（液晶）顯示區(qū)·························································································108

1.2.2編輯鍵盤區(qū)·········································································································108

IX

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T數(shù)控系統(tǒng)使用手冊

1.2.3屏幕操作鍵介紹·································································································110

1.2.4機(jī)床控制區(qū)··········································································································110

980TA2機(jī)床控制區(qū)························································································110

98T機(jī)床控制區(qū)·······························································································112

第二章系統(tǒng)上電、關(guān)機(jī)及安全操作················································································114

2.1系統(tǒng)上電··························································································································114

2.2關(guān)機(jī)··································································································································114

2.3安全操作··························································································································115

2.3.1復(fù)位操作·············································································································115

2.3.2急?！ぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁ?15

2.3.3進(jìn)給保持·············································································································115

2.3.4切斷電源·············································································································115

2.4循環(huán)啟動與進(jìn)給保持·······································································································115

2.5超程防護(hù)··························································································································116

2.5.1硬件超程防護(hù)·····································································································116

2.5.2軟件超程防護(hù)·····································································································116

第三章界面顯示及數(shù)據(jù)的修改與設(shè)置············································································117

3.1位置顯示··························································································································117

3.1.1位置頁面顯示的四種方式·················································································117

3.1.2加工時間、零件數(shù)、編程速度、倍率及實際速度等信息的顯示·················118

3.1.3加工件數(shù)、切削時間清零方法·········································································119

3.2程序顯示·························································································································120

3.3刀補(bǔ)顯示、修改與設(shè)置··································································································121

3.3.1刀補(bǔ)顯示············································································································121

3.3.2刀補(bǔ)值的修改、設(shè)置························································································122

3.4報警顯示·························································································································122

3.5設(shè)置顯示·························································································································123

3.5.1【設(shè)置】界面操作說明····················································································123

3.5.2【圖形】界面操作說明····················································································125

3.6參數(shù)顯示、修改與設(shè)置··································································································127

3.6.1參數(shù)顯示············································································································127

3.6.2參數(shù)、螺距補(bǔ)償值的修改、設(shè)置····································································128

3.7診斷顯示·························································································································130

3.7.1診斷數(shù)據(jù)顯示····································································································130

第四章手動操作················································································································133

4.1坐標(biāo)軸移動·····················································································································133

4.1.1手動進(jìn)給············································································································133

4.1.2手動快速移動····································································································133

4.1.3手動進(jìn)給及手動快速移動速度選擇································································133

X

目錄

4.2主軸控制··························································································································134

4.2.1主軸順時針轉(zhuǎn)（反轉(zhuǎn)）·····················································································134

4.2.2主軸逆時針轉(zhuǎn)（正轉(zhuǎn)）·····················································································134

4.2.3主軸停止·············································································································135

4.3其他手動操作··················································································································135

4.3.1冷卻液控制·········································································································135

4.3.2潤滑控制·············································································································135

4.3.3手動換刀控制·····································································································135

4.4對刀操作··························································································································135

4.4.1定點(diǎn)對刀·············································································································135

4.4.2試切對刀·············································································································136

4.4.3回機(jī)床零點(diǎn)對刀·································································································138

4.5刀補(bǔ)值的修調(diào)··················································································································140

第五章手脈/單步操作·····································································································141

5.1單步進(jìn)給··························································································································141

5.2手脈（手搖脈沖發(fā)生器）進(jìn)給······················································································142

5.2.1移動軸及方向的選擇·························································································142

5.2.2手脈進(jìn)給說明事項·····························································································143

5.3手脈/單步操作時輔助的控制·························································································143

第六章錄入MDI操作····································································································145

6.1MDI指令段輸入··············································································································145

6.2MDI指令段運(yùn)行與停止··································································································146

6.3MDI指令段字段值修改與清除······················································································146

6.4各種運(yùn)行方式的轉(zhuǎn)換······································································································146

第七章編輯操作···············································································································147

7.1程序的編輯······················································································································147

7.1.1程