《焦化機(jī)械設(shè)備維護(hù)檢修標(biāo)準(zhǔn)》

中國(guó)冶金建設(shè)協(xié)會(huì)標(biāo)準(zhǔn)

***-202X

焦化機(jī)械設(shè)備維護(hù)檢修標(biāo)準(zhǔn)

StandardforMaintenance&OverhaulofCokingandChemical

MechanicalEquipment

（征求意見稿）

202X-XX-XX發(fā)布202X-XX-XX實(shí)施

中國(guó)冶金建設(shè)協(xié)會(huì)發(fā)布

中國(guó)冶金建設(shè)協(xié)會(huì)標(biāo)準(zhǔn)

焦化機(jī)械設(shè)備維護(hù)檢修標(biāo)準(zhǔn)

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***—2（）2X

主編部門：中國(guó)冶金建設(shè)協(xié)會(huì)

批準(zhǔn)部門：XXXXXXXXXXXXXXXX

實(shí)施日期：202X年XX月XX日

2

關(guān)于發(fā)布中國(guó)冶金建設(shè)協(xié)會(huì)標(biāo)準(zhǔn)

《焦化機(jī)械設(shè)備維護(hù)檢修標(biāo)準(zhǔn)》的通知

為保證維護(hù)、檢修安全和質(zhì)量，指導(dǎo)維護(hù)和檢修，由中國(guó)五冶集團(tuán)有限公司主編

的《焦化機(jī)械設(shè)備維護(hù)檢修標(biāo)準(zhǔn)》通過中國(guó)冶金建設(shè)協(xié)會(huì)組織專家會(huì)審，現(xiàn)批準(zhǔn)為中國(guó)

冶金建設(shè)協(xié)會(huì)標(biāo)準(zhǔn)，編號(hào)為***—202X,自發(fā)布之日起實(shí)施，在冶金工程中執(zhí)行。

中國(guó)冶金建設(shè)協(xié)會(huì)

202X年XX月XX日

3

前B

本標(biāo)準(zhǔn)是根據(jù)中國(guó)冶金建設(shè)協(xié)會(huì)規(guī)劃的要求，在中國(guó)五冶集團(tuán)有限公司技術(shù)部組織下,

會(huì)同五冶集團(tuán)上海有限公司、臨渙焦化股份有限公司共同完成編寫工作。

在編寫過程中，編制組進(jìn)行了廣泛的調(diào)查研究，總結(jié)了多年來的焦化機(jī)械設(shè)備維護(hù)、

檢修實(shí)踐經(jīng)驗(yàn)，并通過了中國(guó)冶金建設(shè)協(xié)會(huì)組織專家評(píng)審，反復(fù)修改后，最后經(jīng)審查定稿。

本標(biāo)準(zhǔn)共40章，主要技術(shù)內(nèi)容包括：總則，術(shù)語，基本規(guī)定，帶式輸送機(jī)，堆、取料

機(jī)，反擊錘式破碎機(jī)，焦?fàn)t護(hù)爐鐵件，焦?fàn)t爐下加熱及交換裝置，焦?fàn)t爐頂裝置，焦?fàn)t附屬

設(shè)施，推焦機(jī)，攔焦機(jī)，頂裝煤裝煤車，搗固機(jī)，側(cè)裝煤裝煤車，U型管導(dǎo)煙車，熄焦車、

電機(jī)車、旋轉(zhuǎn)焦罐車，干熄焦提升機(jī)及軌道，干熄焦裝入裝置，干熄焦排出裝置，干熄焦干

熄爐，干熄焦循環(huán)風(fēng)機(jī)，干熄焦一、二次除塵設(shè)備，懸臂篩網(wǎng)振動(dòng)篩，管殼式換熱器，可拆

卸板式熱交換器，螺旋板換熱器，板式塔、填料塔，錐頂槽，管式加熱爐，機(jī)械澄清槽，離

心分離機(jī)，橫管冷卻器，電捕焦油器，冷凝鼓風(fēng)機(jī)，冷卻塔用軸流風(fēng)機(jī)，離心泵，離心鼓風(fēng)

機(jī)、離心式通風(fēng)機(jī)，飽和器，安全及環(huán)保。

本標(biāo)準(zhǔn)由中國(guó)冶金建設(shè)協(xié)會(huì)負(fù)責(zé)日常管理，由中國(guó)五冶集團(tuán)有限公司負(fù)責(zé)具體技術(shù)內(nèi)容

的解釋。執(zhí)行過程中，如有意見和建議，請(qǐng)寄送中國(guó)五冶集團(tuán)有限公司（上海市寶山區(qū)鐵力

路2501號(hào)，郵政編碼:201900,傳真電話E-mail：shwyjszx@163.com）,

以供今后修訂時(shí)參考。

本標(biāo)準(zhǔn)主編單位、參編單位、主要起草人和主要審查人：

主編單位：中國(guó)五冶集團(tuán)有限公司

五冶集團(tuán)上海有限公司

參編單位：臨渙焦化股份有限公司

主要起草人：

主要審查人：

4

目錄

1總則..........................................................................

2術(shù)語..........................................................................

3基本規(guī)定.....................................................................

4帶式輸送機(jī)...................................................................

4.1維護(hù).....................................................................

4.2檢修.....................................................................

5堆、取料機(jī)...................................................................

5.1維護(hù).....................................................................

5.2檢修.....................................................................

6反擊錘式破碎機(jī)...............................................................

6.1維護(hù).....................................................................

6.2檢修.....................................................................

7焦?fàn)t護(hù)爐鐵件.................................................................

7.1維護(hù).....................................................................

7.2檢修.....................................................................

8焦?fàn)t爐下加熱及交換裝置.......................................................

8.1維護(hù).....................................................................

8.2檢修.....................................................................

9焦?fàn)t爐頂裝置.................................................................

9.1維護(hù).....................................................................

9.2檢修.....................................................................

10焦?fàn)t附屬設(shè)施................................................................

10.1維護(hù)....................................................................

10.2檢修....................................................................

11推焦機(jī).......................................................................

11.1維護(hù)....................................................................

11.2檢修....................................................................

12攔焦機(jī).......................................................................

5

12.1維護(hù)....................................................................

12.2檢修....................................................................

13頂裝煤裝煤車................................................................

13.1維護(hù)....................................................................

13.2檢修....................................................................

14搗固機(jī).......................................................................

14.1維護(hù)....................................................................

14.2檢修....................................................................

15側(cè)裝煤裝煤車................................................................

15.1維護(hù)....................................................................

15.2檢修....................................................................

16U型管導(dǎo)煙車.................................................................

16.1維護(hù)....................................................................

16.2檢修....................................................................

17熄焦車、電機(jī)車、旋轉(zhuǎn)焦罐車.................................................

17.1維護(hù)....................................................................

17.2檢修....................................................................

18干熄焦提升機(jī)及軌道..........................................................

18.1維護(hù)....................................................................

18.2檢修....................................................................

19干熄焦裝入裝置..............................................................

19.1維護(hù)....................................................................

19.2檢修....................................................................

20干熄焦排出裝置..............................................................

20.1維護(hù)....................................................................

20.2檢修....................................................................

21干熄焦干熄爐................................................................

21.1維護(hù)....................................................................

21.2檢修....................................................................

22干熄焦循環(huán)風(fēng)機(jī)..............................................................

6

22.1維護(hù)....................................................................

22.2檢修....................................................................

23干熄焦一、二次除塵設(shè)備......................................................

23.1維護(hù)....................................................................

23.2檢修....................................................................

24懸臂篩網(wǎng)振動(dòng)篩..............................................................

24.1維護(hù)....................................................................

24.2檢修....................................................................

25管殼式換熱器................................................................

25.1維護(hù)....................................................................

25.2檢修....................................................................

26可拆卸板式熱交換器..........................................................

26.1維護(hù)....................................................................

26.2檢修....................................................................

27螺旋板換熱器................................................................

27.1維護(hù)....................................................................

27.2檢修....................................................................

28板式塔、填料塔..............................................................

28.1維護(hù)....................................................................

28.2檢修....................................................................

29錐頂槽.......................................................................

29.1維護(hù)....................................................................

29.2檢修....................................................................

30管式加熱爐..................................................................

30.1維護(hù)....................................................................

30.2檢修....................................................................

31機(jī)械澄清槽..................................................................

31.1維護(hù)....................................................................

31.2檢修....................................................................

32離心分離機(jī)..................................................................

7

32.1維護(hù)....................................................................

32.2檢修....................................................................

33橫管冷卻器..................................................................

33.1維護(hù)....................................................................

33.2檢修....................................................................

34電捕焦油器..................................................................

34.1維護(hù)....................................................................

34.2檢修....................................................................

35冷凝鼓風(fēng)機(jī)..................................................................

35.1維護(hù)....................................................................

35.2檢修....................................................................

36冷卻塔用軸流風(fēng)機(jī)............................................................

36.1維護(hù)....................................................................

36.2檢修....................................................................

37離心泵.......................................................................

37.1維護(hù)....................................................................

37.2檢修....................................................................

38離心鼓風(fēng)機(jī)、離心式通風(fēng)機(jī)....................................................

38.1維護(hù)....................................................................

38.2檢修....................................................................

39飽和器.......................................................................

39.1維護(hù)....................................................................

39.2檢修....................................................................

40安全及環(huán)保..................................................................

40.1一般規(guī)定................................................................

40.2煤氣設(shè)備檢修............................................................

40.3動(dòng)火作業(yè)................................................................

40.4受限空間、有毒場(chǎng)所作業(yè).................................................

40.5高處作業(yè)................................................................

40.6吊裝作業(yè)................................................................

8

本規(guī)范用詞說明.................................................................

引用標(biāo)準(zhǔn)名錄...................................................................

附:條文說明....................................................................

9

Contents

1GENERALRULES..............................................................................................................................

2TECHNICALTERMS..........................................................................................................................

3BASICREGULATIONS.......................................................................................................................

4BELTCONVEYOR..............................................................................................................................

4.1MAINTENANCE.........................................................................................................................

4.2OVERHAUL...............................................................................................................................

5STACKER&RECLAIMER....................................................................................................................

5.1MAINTENANCE.........................................................................................................................

5.2OVERHAUL...............................................................................................................................

6IMPACTHAMMERCRUSHER............................................................................................................

6.1MAINTENANCE.........................................................................................................................

6.2OVERHAUL...............................................................................................................................

7OVENARMOR..................................................................................................................................

7.1MAINTENANCE.........................................................................................................................

7.2OVERHAUL...............................................................................................................................

8HEATINGANDEXCHANGEDEVICEUNDERCOKEOVEN...............................................................

8.1MAINTENANCE.........................................................................................................................

8.2OVERHAUL...............................................................................................................................

9COKEOVENTOPDEVICE................................................................................................................

9.1MAINTENANCE.........................................................................................................................

9.2OVERHAUL...............................................................................................................................

10AUXILIARYEQUIPMENTFORCOKEOVEN...................................................................................

10.1MAINTENANCE.......................................................................................................................

10.2OVERHAUL.............................................................................................................................

11PUSHERMACHINE..........................................................................................................................

11.1MAINTENANCE........................................................................................................................

11.2OVERHAUL..............................................................................................................................

12COKEGUIDE&DOORMACHINE.................................................................................................

12.1MAINTENANCE.......................................................................................................................

io

12.2OVERHAUL....................................................................................................................

13TOP-MOUNTEDCOALCHARGINGCAR.................................................................................

13.1MAINTENANCE............................................................................................................

13.2OVERHAUL..................................................................................................................

14TAMPER.............................................................................................................................

14.1MAINTENANCE............................................................................................................

14.2OVERHAUL..................................................................................................................

15SIDE-MOUNTEDCOALCHARGINGCAR...............................................................................

15.1MAINTENANCE............................................................................................................

15.2OVERHAUL..................................................................................................................

16U-TUBEFUMEGUIDECAR.................................................................................................

16.1MAINTENANCE............................................................................................................

16.2OVERHAUL..................................................................................................................

17QUENCHINGCAR,ELECTRICLOCOMOTIVE,ROTARYCOKEBUCKETCAR............................

17.1MAINTENANCE............................................................................................................

17.2OVERHAUL..................................................................................................................

18CDQELEVATOR&RAIL.....................................................................................................

18.1MAINTENANCE............................................................................................................

18.2OVERHAUL..................................................................................................................

19CDQLOADINGDEVICE......................................................................................................

19.1MAINTENANCE............................................................................................................

19.2OVERHAUL.............................................................................................................................

20CDQDISCHARGEDEVICE..................................................................................................

20.1MAINTENANCE............................................................................................................

20.2OVERHAUL..................................................................................................................

21CDQCHAMBER..................................................................................................................

21.1MAINTENANCE............................................................................................................

21.2OVERHAUL..................................................................................................................

22CDQCIRCULATIONGASBLOWER......................................................................................

22.1MAINTENANCE............................................................................................................

ii

22.2OVERHAUL................................................................................................................................

23CDQPRIMARY&SECONDARYDEDUSTINGEQUIPMENT..............................................................

23.1MAINTENANCE......................................................................................................................

23.2OVERHAUL............................................................................................................................

24CANTILEVERSCREENVIBRATIONSIFTER....................................................................................

24.1MAINTENANCE.......................................................................................................................

24.2OVERHAUL.............................................................................................................................

25SHELL-AND-TUBEEXCHANGER....................................................................................................

25.1MAINTENANCE.......................................................................................................................

25.2OVERHAUL.............................................................................................................................

26REMOVABLEPLATEHEATEXCHANGER.......................................................................................

26.1MAINTENANCE.......................................................................................................................

26.2OVERHAUL.............................................................................................................................

27SPIRALHEATEXCHANGER............................................................................................................

27.1MAINTENANCE.......................................................................................................................

27.2OVERHAUL.............................................................................................................................

28TRAYCOLUMN,PACKEDTOWER.................................................................................................

28.1MAINTENANCE.......................................................................................................................

28.2OVERHAUL.............................................................................................................................

29CONICALTOPCHUTE....................................................................................................................

29.1MAINTENANCE.......................................................................................................................

29.2OVERHAUL.............................................................................................................................

30TUBEFURNACE..............................................................................................................................

30.1MAINTENANCE.......................................................................................................................

30.2OVERHAUL.............................................................................................................................

31MECHANICALSEPARATINGTANK................................................................................................

31.1MAINTENANCE.......................................................................................................................

31.2OVERHAUL.............................................................................................................................

32CENTRIFUGE..................................................................................................................................

32.1MAINTENANCE.......................................................................................................................

12

32.2OVERHAUL................................................................................................................................

33HORZONTALPIPECOOLER............................................................................................................

33.1MAINTENANCE.......................................................................................................................

33.2OVERHAUL.............................................................................................................................

34ELECTRICDETARRINGPRECIPITATOR..........................................................................................

34.1MAINTENANCE.......................................................................................................................

34.2OVERHAUL.............................................................................................................................

35CONDENSINGAIRBLOWER...........................................................................................................

35.1MAINTENANCE.......................................................................................................................

35.2OVERHAUL.............................................................................................................................

36AXIAL-FLOWAIR-BLOWERUSEDINCOOLINGTOWER...............................................................

36.1MAINTENANCE.......................................................................................................................

36.2OVERHAUL.............................................................................................................................

37CENTRIFUGALPUMP......................................................................................................................

37.1MAINTENANCE.......................................................................................................................

37.2OVERHAUL.............................................................................................................................

38CENTRIFUGALBLOWER,CENTRIFUGALFAN...............................................................................

38.1MAINTENANCE.......................................................................................................................

38.2OVERHAUL.............................................................................................................................

39SATURATOR....................................................................................................................................

39.1MAI