產(chǎn)品開發(fā)流程及控制

1、,COMPANY PROFILE,煙臺潤蚨祥油封有限公司 YANTAI RFX OIL SEAL CO.,LTD.,公司概況Overview of Company,煙臺潤蚨祥油封有限公司成立于2000年,是集橡膠油封、PTFE油封、高壓油封等產(chǎn)品的研發(fā)、制造于一體的專業(yè)化公司,年設計生產(chǎn)能力密封件8000萬件、聚氨酯制品1000萬件。 公司擁有減震器油封、發(fā)動機油封、氣門油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封、液壓缸油封共八個系列產(chǎn)品1700多種規(guī)格。 Yantai RFX Oil Seal Co., Ltd. was founded in 2000 specialized in

2、 rubber seals, PTFE seals, high pressure seals with designing, developing and producing all in one. The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product. RFXs products vary from eight series including oil seal for shock absorber, engine,

3、valve stem, transmission system, axle , steering system, bearing and PU product for hydraulic cylinder with more than 1700 different products.,地理位置 Location,座落于膠東半島美麗的梨鄉(xiāng)山東萊陽，距煙臺、青島空港各約90km，交通便利。 RFX is located in Laiyang city, which is respectively 90 km away from Yantai and Qingdao airport with con

4、venient transportation,成立 Established In 2000 員工 Employees 480 工程技術(shù)人員 Engineers 50 占地面積 Occupied Land 27482 m 總建筑面積 Building Area 13380 m 固定資產(chǎn) Fixed Assets Over 6M USD,潤蚨祥公司的基本情況General Information for RFX,潤蚨祥公司的基本情況General Information for RFX,研發(fā)基地 R RFX Oil Seal Co., Ltd. wasrenamed in October, 200

5、3; 15 million yuan was invested in 2003 to build the second phase project, formally put into operation in 2005; 150 million yuan was invested in 2009 to build the QingDao RFX.,On Dec 28th, 2008 RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co., Ltd in Qingdao Export Industry Zone

6、 Sup- porting Industry zone. The total investment is up to 156 million RMB covering land area 40520 . RFX stepped forward to international first level sealing product manufacturing enterprise.,2008年12月28日，位于青島出口加工區(qū)配套產(chǎn)業(yè)區(qū)，由煙臺潤蚨祥油封有限公司投資成立的青島潤蚨祥密封技術(shù)有限公司正式啟動，項目總投資1.56億元人民幣，總占地面積40520平方米。該項目的啟動，潤蚨祥油封朝著做強

7、做大品牌、成為國際一流密封制品研發(fā)制造企業(yè)的方向又邁出了堅實的一步。,公司的發(fā)展歷史Company Development History,主要客戶Main customers,業(yè)務發(fā)展 Business Development,年銷售量/銷售額（單位：萬只/萬元） Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan),業(yè)務發(fā)展 Business Development,單位：萬只,據(jù)統(tǒng)計，2009年全年全國汽車產(chǎn)量為1350萬輛，裝減震器5400萬只； 2009年潤蚨祥銷售汽減油封1875萬只，按估計，約有50%用在主機市場，約有50%用在

8、售后及出口市場，即有約900萬只用在主機； 潤蚨祥油封的主機市場供貨率約為17%。 2010年前四個月全國生產(chǎn)汽車560萬輛，裝減震器2240萬只；潤蚨祥銷汽減油封865萬只，按50%用在主機來估計，則市場占有率約為19%。,汽減油封市場占有率分析,組織機構(gòu) Organization Structure,組織機構(gòu) Organization Structure,人員結(jié)構(gòu) Organization Structure,人員分布 Employees Distribution,技術(shù)合作 Development Methods,建立具有世界同行業(yè)著名企業(yè)的技術(shù)人員參與的研發(fā)團隊 Establish R

9、2004年12月通過ISO/TS16949:2002國際質(zhì)量體系認證； It passed ISO/TS16949:2002 International Quality System Verification; 2007年11月通過ISO/TS16949:2002體系換證審核； It passed ISO/TS16949:2002 renewal verification in November, 2007; 2009年11月通過ISO14001環(huán)境體系認證 It passed ISO14001 Environment Management System Verification.,品質(zhì)保證

10、Quality Control,品質(zhì)保證 Quality Control,外部表現(xiàn) Market Display 客戶按時交貨率100%; 市場反饋故障品率300ppm; 顧客投訴30次/年。 Deliver rate to customer in time=100%; Market feedback rate for fault product 300ppm; Customer complaint rate30 times/year.,2010年質(zhì)量目標 Quality Target in 2010,品質(zhì)保證 Quality Control,內(nèi)部控制 Internal Controlling

11、 (生產(chǎn)過程不合格品率Reject rate in the course of production) 減震器油封、液壓缸油封10000ppm; 發(fā)動機油封、氣門油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封30000ppm。 Shock absorber and hydraulic cylinder oil seal 10000ppm; Engine, valve stem, transmission system, axle, steering system and bearing oil seal30000ppm.,2010年質(zhì)量目標 Quality Target in 2010,

12、品質(zhì)保證 Quality Control,減震器油封30天內(nèi)送樣（含500小時試驗）； 液壓缸油封、發(fā)動機油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封45天內(nèi)送樣； 結(jié)構(gòu)特殊的產(chǎn)品與顧客約定，按合同約定執(zhí)行。 Deliver shock absorber oil seal sample within 30 days; Hydraulic cylinder, engine, transmission, axle, steering and bearing oil seal sample within 45 days; Product with special structure is c

13、arried out according to agreement with customer.,產(chǎn)品開發(fā)周期 Development Period,模具管理控制 Mould Management Control,品質(zhì)保證Quality Control,印模檢測模具復雜尺寸: 采用進口速凝精細硅膠，判斷模具零件的符合性。 Inspecting moulage from complex mould: Imported quick coagulation fine silicon rubber is adopted to judge mould and product compliance.,影像

14、測量儀 Image projector,模具管理庫一角 Corner of Mould Warehouse, 每個合格模具號均建立檔案 模具標識唯一 每個合格模具都 有使用次數(shù)記錄 每個合格模具都有維護記錄 模具報廢記錄,品質(zhì)保證Quality Control,Every qualified mould has been filed Mould mark is exclusive Every qualified mould has record for use times Every qualified mould has maintenance records Rejected mould

15、is recorded,模具管理控制 Mould Management Control,對每一批膠料進行100%常態(tài)理化指標測試； 能夠進行膠料性能的檢測，共25項指標（行業(yè)標準只測試13項指標）； 硬度控制在 2度內(nèi)(行業(yè)標準控制在 5度內(nèi))； 橡膠原材料檢測項目8項。,品質(zhì)保證Quality Control,橡膠管理控制 Rubber Management Control,100% normal performance data inspection for every batch rubber; Inspection all rubber performance data, total

16、25 indexes (13 indexes are needed in industry standard); Hardness controlled in 2 degree (within 5 degree in industry standard); Testing the rubber material total 8 indexes.,品質(zhì)保證Quality Control,橡膠管理控制 Rubber Management Control,1000 m2 的恒濕原材料庫 1000 m2 constant humidity storage for raw material,150 m2 的恒溫恒濕膠料庫 150 m2 constant temperature RFX will be a famous domestic brand in the field of engine, valve stem, steering, high pressure oil seal; The annual sales volume reaches 150 million yuan, per capita reaches to