FCCA驗(yàn)廠標(biāo)準(zhǔn).doc

FCCA驗(yàn)廠標(biāo)準(zhǔn)：目前Wal-Mart驗(yàn)廠新增項(xiàng)目FCCA,所有Wal-Mart供應(yīng)商都要通過FCCA的審核，F(xiàn)CCA的結(jié)果以打分的形式，60分以上為合格，F(xiàn)CCA即為Wal-Mart對工廠的質(zhì)量體系要求，F(xiàn)CCA驗(yàn)廠標(biāo)準(zhǔn)： FactoryQualitySystem工廠的質(zhì)量體系1.0FactoryFacilitiesandEnvironment工廠設(shè)施和環(huán)境1.0.1Thereissufficientlightingon:Production,revising,finishing,inspection,packingandloadingareas?足夠的照明上：生產(chǎn)，返工，加工，檢驗(yàn)，包裝及裝載的區(qū)域？1.0.2Thefacilitymaintainscleanandorganizedproduction,finishingandpackingareas.工廠保持清潔和有組織的生產(chǎn)，加工和包裝領(lǐng)域。1.0.3Facilityhasseparateinspectionareawithinspectiontableandproperventilation.工廠有單獨(dú)的檢驗(yàn)區(qū)與檢驗(yàn)臺并且適當(dāng)?shù)耐L(fēng)設(shè)備。1.0.4Facilityhasdocumentedpests/mildewandmoisturecontrolprogram,whichincludesfrequentinspections.（In-houseor3rdparty）工廠已記錄害蟲/霉菌和濕度的控制程序，其中包括經(jīng)常巡查。（在公司內(nèi)部或第三方）1.0.5Nobrokenwindowsorleakingroofsthatmayresulttoproductcon*inationwasobservedduringaudit.沒有打破窗戶或屋頂漏水，可能導(dǎo)致產(chǎn)品污染的觀察審核期間。1.0.6Factoryhasmetaldetectingunit.（Scoringwillnotapply（N/A）iffactorydoesnotneedthismachine.）工廠有金屬檢測單位。1.0.7（Critical）Factoryimplementsstrictsharptoolscontrolproceduretopreventscissors,knives,blades,brokenglassesandneedlestobemixedwithproduct.（重要）工廠實(shí)行嚴(yán)格的尖銳工具控制程序，以防止剪刀、刀、刀片、碎玻璃和針頭，以混合的產(chǎn)品。1.0.8Factoryhasback-uppowersupplyavailable.“Generator”工廠有后備電力供應(yīng)?！鞍l(fā)電機(jī)”1.1MachineCalibrationandMaintenance機(jī)器校準(zhǔn)和維護(hù)1.1.1FactorymachinesandequipmentsareappropriatetoproduceWal-Martproducts.工廠的機(jī)器和設(shè)備是適合的生產(chǎn)沃爾瑪?shù)漠a(chǎn)品。1.1.2Factoryhasdocumentedsystemandprocedureforscheduledequipmentcleaningandrepairs.工廠有文件體系和程序，預(yù)定設(shè)備清洗和維修。1.1.3Factorymachinesandequipmentsappeartobecleanandingoodrunningcondition.工廠的機(jī)器和設(shè)備顯示是清潔和良好的運(yùn)行狀態(tài)。1.1.4Machines,equipmentsandtoolsareproperlylabeledwithdateoflastmaintenance/calibrationandschedule.機(jī)器、設(shè)備和工具有適當(dāng)?shù)臉?biāo)識最后維修/校準(zhǔn)日期及進(jìn)度表。1.1.5Machines,equipmentsandtoolsthatneedstoberepairedareproperlylabeledtoavoidaccidentaluse.機(jī)器、設(shè)備和工具需要維修時有標(biāo)識以避免意外使用。1.1.6Factoryhasproper,cleanandorganizedstorageareaofcriticaltooling（i.e.injectionmoulds）withlabeledshelves.工廠有適當(dāng)?shù)?，清潔的和有組織的存儲區(qū)域的關(guān)鍵模具（即注射模）與標(biāo)識的貨架上。1.1.7Factoryhasproperdocumentationandupdatedinventoryofmachines,tools,sparepartsandequipments.工廠有適當(dāng)?shù)奈募透聨齑鏅C(jī)器、工具、零部件和設(shè)備。1.1.8Factoryhasmaintenanceteamwithsuitableskilllevelandequipmentstoperformnecessaryrepairandcalibrationonmachines.工廠維修團(tuán)隊(duì)與合適的技術(shù)水平和設(shè)備，以履行必要的維修和校準(zhǔn)的機(jī)器上。2.0QualityManagementSystem質(zhì)量管理體系2.0.1FactoryhasestablishedQualityManagementSystemthatisappropriatetotheirproductsandprocedures.工廠建立適合產(chǎn)品和程序質(zhì)量管理體系。2.0.2Workers&Supervisorsarefamiliartothesequalitypoliciesandobjectives.工人與主管所熟悉的這些質(zhì)量的政策和目標(biāo)。2.0.3Factoryhasdocumentedcustomercomplaintsystemanddocumentedrecallprogram.工廠已記錄了顧客投訴體系，并記錄召回計劃。2.0.4（Critical）FactoryQCteamisindependentfromProductiondivision.（重要）工廠QC團(tuán)隊(duì)是獨(dú)立于生產(chǎn)部門。2.0.5ProductionmanagementandQCteamdiscussandworktogetherinsolvingQualityissues/concerns.（Documented）生產(chǎn)管理和QC團(tuán)隊(duì)討論和共同努力在解決質(zhì)量問題/關(guān)注的問題。（記錄）2.0.6Factoryhassystemsandproceduresinplacetocontroltheriskofphysical,chemicalandbiologicalcon*inationthatmaydamagetheproductandpersonnelaswell.工廠有制度和程序能控制物理、化學(xué)和生物污染風(fēng)險，可能會損害產(chǎn)品和人員。2.0.7Factoryconductsriskassessmentstoidentifyhazardsfromchemicals,rawmaterials,processequipmentsandtools.工廠進(jìn)行風(fēng)險評估，以識別危險化學(xué)品、原材料、工藝設(shè)備和工具。3.0IncomingMaterialsControl進(jìn)料控制3.0.1Properfirstin-firstout（FIFO）systemonmaterialsarepracticed.物料實(shí)施先進(jìn)先出（FIFO）體系3.0.2Factoryhasproceduresforqualityinspectiononincomingrawmaterials,accessoriesandcomponents.工廠有對進(jìn)倉原物料、配件和部件質(zhì)量檢驗(yàn)的程序。3.0.3Incomingandoutgoingmaterialquantitiesaremonitoredanddocumented.進(jìn)料和出貨的物料的數(shù)量進(jìn)行監(jiān)測和記錄。3.2.4Factoryhasspecificationsforpurchasedmaterials.工廠有采購物料規(guī)范。3.2.5Factoryhasdocumentedprocessandreferencesamplesthatensureincomingrawmaterialsconformtospecifications.工廠有文件程序和參考樣品以確保進(jìn)倉原料符合規(guī)格。3.2.6（Critical）Factoryhaspropersystemonmaterialsegregationtoavoidaccidentalcon*inationfromrejecteditems.（重要）工廠已適當(dāng)?shù)膶ξ锪细綦x體系，不合格的項(xiàng)目隔離以避免意外污染，3.2.7Factoryproperlyseparategoodqualityitemsfromrejectsandidentifiesnon-conforming（rejects）materialsforreplacement.工廠適當(dāng)隔離良品（不良品）,并確定不良品（拒絕）更換。3.2.8Facilitysstorageareashavesufficientlighting,wellventilatedandcleansurrounding.廠房的存儲區(qū)域周圍有足夠的照明、通風(fēng)和清潔。3.0.9Materials,componentsandaccessoriesareproperlystackedandidentifiedwithtags/labelsandoffthefloor.材料、部件和配件的妥善堆放并有標(biāo)記/標(biāo)簽并與地板隔離。3.0.10（Critical）Chemicalsandmaintenancesubstancesareproperlymarkedandstoredtopreventriskofcon*ination.（重要）化學(xué)品和維修的物質(zhì)妥善標(biāo)識和儲存，以防止污染的風(fēng)險。3.0.11Colorrelevantmaterialssuchasfabrics,genuineleatherandsyntheticPU/PVC,trimsandaccessoriesaresortedbylotnumbers.顏色有關(guān)的材料如布料、真皮及合成聚氨酯/聚氯乙烯、裝飾及配件按批號儲存。4.0ProcessandProductionControl過程和生產(chǎn)控制4.0.1DoesfactoryhaveworkareaonlyforProductDevelopment?工廠是否有產(chǎn)品開發(fā)工作區(qū)？4.0.2DoesfactoryPDstudyandapplyproductsafetyfeatures,evaluatespatterns,mouldsandsamplesduringproductdesignanddevelopment?在產(chǎn)品設(shè)計和開發(fā)工廠產(chǎn)品開發(fā)的研究與應(yīng)用是否有產(chǎn)品安全功能、評估模式、模具和樣品？4.0.3DoesProductdevelopmentincludespackagingdesignandteststhatconformstoindustrystandard（ISTA）產(chǎn)品開發(fā)包括包裝設(shè)計和測試以確保符合行業(yè)標(biāo)準(zhǔn)（ISTA）.4.0.4DoesfactoryPDperformassemblytime-studyonproductanddevelopeasywaystouseforconsumerbenefit?工廠產(chǎn)品開發(fā)在產(chǎn)品執(zhí)行組裝時間研究，產(chǎn)品開發(fā)和簡便的方法使用的消費(fèi)者受益呢？4.0.5FactoryhasdocumentedProductionproceduresateachstageofoperation.工廠有每一個階段的運(yùn)作生產(chǎn)程序文件。4.0.6FactoryhasdocumentedQualityproceduresateachstageofoperation.工廠有每一個階段的運(yùn)作質(zhì)量程序文件。4.0.7DoesfactoryconductPre-productionmeetingpriortostartofproduction?工廠是否實(shí)施進(jìn)行生產(chǎn)前的預(yù)產(chǎn)會議？4.0.8AreproductionandqualitysupervisorspresentduringPre-productionmeeting?目前在預(yù)產(chǎn)會議有生產(chǎn)和質(zhì)量主管？4.0.9（Critical）Arecriticalqualityandsafetychecksreviewed,identified,andactionsforimprovementdocumentedduringPre-productionmeeting?（重要）是至關(guān)重要的質(zhì)量和安全檢查、審查，確定，并采取行動加以改進(jìn)記錄在預(yù)產(chǎn)會議？4.0.10Doesfactoryconduct“pilot-run”,reviewproductqualityagainstspecificationsheetanddocumentresultswithcorrectiveactionspriortoproduction?工廠是否進(jìn)行“試運(yùn)行”,檢討對產(chǎn)品質(zhì)量的規(guī)格表和文件在糾正行動之前生產(chǎn)？4.0.11Isqualityofitemacceptableoncurrentproduction?（Check3or4completedproductsfromproductionfloor）.質(zhì)量是可以接受的項(xiàng)目就目前的生產(chǎn)呢？（從生產(chǎn)區(qū)檢查3或4個成品）.4.0.12Wasinhouselab-testingperformedoncurrentproduction?（Requestfortestcopies）內(nèi)部實(shí)驗(yàn)室測試是否實(shí)施當(dāng)前生產(chǎn)測試？（要求測試的副本）4.0.13DoesfactoryQCcomparefirstpiecesampleswithapprovalsampleandspecificationsheet?工廠QC是否比較首件樣品抽樣檢驗(yàn)和批準(zhǔn)的規(guī)格表？4.0.14Arethereadequateapprovedsamples,firstpiecesamples,referencesamplesandworkinstructionstoprovideworkerswithproperguidelines?是否有足夠的核準(zhǔn)樣品、首件樣品、參考樣品和為工人提供適當(dāng)?shù)淖鳂I(yè)指導(dǎo)書？4.0.15Doesfactoryusedefective/rejectsamplestodemonstrateexamplesofcommondefects?工廠使用有缺陷的/不合格樣品是否普遍例子？4.0.16（Critical）DoesQualityControlhaveauthoritytostopproductionifqualityofproductsdidnotmeetspecification?（重要）如果產(chǎn)品質(zhì)量不符合規(guī)格質(zhì)量控制是否有權(quán)停止生產(chǎn)？4.0.17In-lineinspections（IPQC）areperformedbyQCateveryoperationprocess.在巡檢（IPQC）所執(zhí)行品管在每一個操作過程。4.0.18Doesfactoryusestatisticalprocesscontrol（SPCforquality）?工廠使用統(tǒng)計過程控制？（質(zhì)量統(tǒng)計分析）4.0.19FactoryQCinspectsperstandardAQLorasperindustrystandards.工廠品管檢驗(yàn)按照標(biāo)準(zhǔn)AQL或按照工業(yè)標(biāo)準(zhǔn)。4.0.20Factoryperforms100%functionalitycheckonfinalproducts?工廠最終產(chǎn)品實(shí)施100%功能性確認(rèn)？4.0.21Doesfactoryusecorrectiveactionsandrootcauseanalysismethods?（Pleaseprovideexamples）工廠是否使用的糾正措施和根本原因分析方法呢？4.0.22Doesfactoryhaveguidelinesinplacetoensurepackagingiscorrectforproduct?（請?zhí)峁├樱┕S是否有指南以適當(dāng)確保包裝是正確的產(chǎn)品？4.0.23Doespackingareahaveenoughspacetoperformpackingfunctionsproperly?Isitcleanandorganized?包裝區(qū)是否有足夠的空間用來履行包裝職能？它是清潔和有組織的？4.0.24Packedcartonsarestoredinenclosedareanotexposedtosunshineandwetweather.包裝紙箱都儲存在封閉區(qū)域內(nèi)沒有暴露于陽光和潮濕天氣。4.0.25Doesfactorytrackanddocumenton-timeshipperformance?工廠是否有跟蹤和文件準(zhǔn)時出貨職能？4.1SuppliersandSub-contractors供應(yīng)商和分包商4.1.1Doesfactoryhaveadocumentedsupplierselectionandapprovalprocess?工廠是否有供應(yīng)商選擇和批準(zhǔn)過程文件？4.1.2Doesfactorytrack,evaluateanddocumentmaterialssupplierreliability（performance）?工廠是否跟蹤、評價和文件物料供應(yīng)商的可靠性（效能）?4.1.3Doesfactoryhaveanestablished,documentedqualityprocedureanddoesfactoryevaluate,monitorsub-contractorqualityperformanceandreliability?工廠是否有建立質(zhì)量記錄的程序和工廠評估、監(jiān)測分包商的質(zhì)量性能和可靠性呢？5.0In-HouseLab-Testing內(nèi)部實(shí)驗(yàn)室-測試5.0.1Doesfactoryperformin-houselabtestingandarefacilitiesappropriatelyequipped?工廠是否執(zhí)行內(nèi)部實(shí)驗(yàn)室測試和配備適當(dāng)設(shè)施？5.0.2Allgaugesandtestequipmentshavevalidcalibrations.所有量規(guī)和測試設(shè)備有效校準(zhǔn)。5.0.3Testingmanualsofvariousindustrystandardsareavailableasreference.各種行業(yè)標(biāo)準(zhǔn)測試手冊是可作為參考。5.0.4In-houseLabTechniciansareproperlytrainedtoperformtestingfunctions.在內(nèi)部實(shí)驗(yàn)室的技術(shù)人員受過適當(dāng)訓(xùn)練的執(zhí)行測試功能。6.0Finalinspection最終檢驗(yàn)6.0.1DoesfactoryQCperformsfinalinspectio