非標自動化設備設計經驗分享

1、非標自動化設備設計經驗分享設備設計的目的在于解決客戶的生產問題，用最精煉簡單的設備解決方案達到客戶需求的目的。讓客戶能在第一時間明白選設 備的好處和便捷是我們的宗旨。那么如何能把設備簡單化設計，讓你的設備解決方案在眾多方案設計中脫穎而出？真正的高手 是把設備做簡單，高級設計師是在做減法，低級設計師是在做加法！給大家整理了些怡合達專機自動化在設備設計方案過程中 總結出來的干貨，結合案例給大家分享一下。希望大家引以為戒，少走些彎路，早日成為真正的高手！不推薦/Not recommended建議/Suggest說明 /Clarification滑動配合處應采用導軌（小裝 置）或導柱導套（大裝置幾 T

2、he moving area of the small equipment shall use the guide rail the moving area of the large equrpment shall use guide rod and guide bushing.電箱過線孑佐右開麗側及后 面適當位置；風扇孑I應在兩側 （上下躺墮幾The hole of the electric box shall be drilled on the left and right sides or the back; The hole of the fan shall be drilled on

3、 the left and right sides （Up and down diagonally）在盲孔中裝入過盈配合軸時，需要開排氣孔或是開亀避免形成封閉空間砂配與拆卸時困難* When the interference fit shaft is in serted in blind hole, the column shail be drilled some air holes or slots that can avoid forming a closed space, which will cause the difficulties of assembly and disassem

4、bly-n|rp軒品與夾am密配合情況下, 需在夾具上開排氣槽或是孔f避 免產品發(fā)不到位或是取不出來。 There shall be some exhaust slots on the jip in case the products can not be removed when the jip and the products is precise matching.真空吸電磁閥與氣缸使用電磁閥分幵獨立放置在匯流 板上 所有真空（吸的電磁閥可urn狂同廿匚流壯 The so enoid valve for vacuum and the solenoid valve for the cyl

5、inder shall be placed separately; all the solenoid valve for vacuum can te placed together設備中做測試的氣源要獨立增加罐與三聯(lián)件。L 亠The air which is used for the test shall be separateitf s necessary to add a air storage tanks and pneumatic unit不推薦/Not recommended建議/Suggest說明 / Clarification0免串行結構，在需要進行多次姿態(tài)變換時，増加過渡工位,

6、 在不同工站變換姿態(tài)。The devices shall not be connec卜ed in series. If multiple motions need to be completed, it will be better to in crease the stations totransition that complete the motions orderly.移動部件重量盡量小.通過采 用合適的、輕型的材料減輕重 在零件上開口減少整個機 構的重量。The weight of the moving parts shall be lighter; The suitable and

7、 lightweight parts is recommended; Drilling holes in parts available.移動部件重量盡童小.通過采 用合適的、輕型的材料減輕重 ftz在零件上開口減少整個機 構的重量。The weight of the moving parts shall be lighter; The suitable and lightweight parts is recommended; Drilling holes in parts available.在軸承同時受軸向力與徑向力負載時，需使用角接觸軸承！ 軸承內州當圈設計參照FA標準件具體尺寸!If

8、 the bearing needs to bear axial force and radial force simultaously. angle contact bearing should be used .The desig n of bearing inner and outer baffle is based on the specific size of FA standard.較長工件的沉頭孔，應盡量沉rg（8）; 匚頭加深,以確保使用較短的螺絲連接。The coimtersunk hole of the long workpiece shall deeper that th

9、e workpiece can be connected by short screw.不推薦/Not recommended建議/Suggest說明 / Clarification機器人氣管電磁閥盡可能近避直彳5Oa600mm f盤外罩加厚 并且四周加筋賊噪音。在使用對射光纖比較復雜時.應 直接采用對射光電,降低設備成 本。The through-beam photoelectric is cheaper and simpler than the through-beam fiber.在有轉盤的設備中.通常需要用 f固定盤，將弋機構放在固 定盤上，給人工留足夠的維護空 間，設備整體占地空間也

10、會變小。There should be a fixed table on the equipment with rotary table. Some devices can be placed on the fixed table that can minimize the equipment and leave enough space for main tenance.免走線氣管過長The robot shall be close to solenoid valve to make the air tube short.帶導柱導套的機構,導柱兩端 都需要做卡位固定。The column s

11、hall be stuck into the assembled support device,隔音罩應選用不銹鋼板內襯隔音 棉r不推薦用有機玻璃 振動盤The cover of stainless steel plate with acoustic cotton is the recommen- dation #the cover of PMMA is no recommendation. The cover outside the vibration bowl shall be thickened when its diameter is over 600mm.不推薦/Not recomm

12、ended建議/Suggest說明/ClarificationM-ntoScmi1型材；門窗用30型材。一般成年人坐著操作高度約為 670mm左右,站立操作為 950mm左右，設備的操作高度 以此為參考。The height of the workbench:Sit to operate: 670mm; Stand to operate： 950mm; The overall height of the equipment is referenced by this data.小蹄(1200*1200mmOT) 用50恬0與方通;大設備(根據 實際情況而定)用60伽4方通 和808T5方通。S

13、mall equipment (less than 1200*1200mm) ,Size of square tube:50*50*3; Large Equip- ment(base on actual situations). Size of square tube:80*80*5.小設備（1200*1200mm以下） 機罩骨架用40型材;大設備用45The machine frame of small equipment (less than 1200*1200mm) shall be made ofthe40- aluminium profile; the machine frame o

14、f large equipment shall be made of the 45-aluminium pnofite; The door of the equipment shall be made of 30- aluminiurn profile, f 30- aluminium profile.酸工圉斤在處孵應有方通There shall be some square tube to support the rack of the press fitting station.轉盤夾具應保證結構簡潔、減輕重量、安裝調試方便，如有壓裝工位，則夾具應該設計成浮動結構（不允許轉盤受力）。The

15、 jip of the rotary table shall besimple, light and easy to install anddebug and it shall be able to moveup and down if there are a pressfitting station on the rotary table(the rotary table is not allowed tobe pressed)不推薦/Not recommended建議/Suggest說明 / Clarification產量清零OUTPUT IS CLEARED0(長按2秒)OUTPUT I

16、S CLEARED(LONG PRESS 2 SECONDS)復位RESET復位(手動+長按2S)RESET(MANUAL+LONG PRESS2S)對于重要需謹慎操作的按鈕J需要加一些操作條件,防止誤碰誤觸發(fā)。Some operating conditions should be set on the butt on in case starting the program while touching incautiously.J/RetreatlS/Enter工O/SBtiW,引1/RetreatiS/Enter |手動操作時，位置示J便于維修人員監(jiān)5八5When manual oper

17、ation, the position sensor should reacted, which is convenient for monitoring.中框推料氣缸Cyl indrical Cyl inder原位/In situ工血Stat ionJ/Retreat/EnterflKtt/lnsituWl.1)Tf27Stoticn(Ml.2)jM/RCtreatift/Enter |觸摸屏上需要標出PLC輸入輸出地址, 便于維修人員快速排除故障。The input/output address of the PLC shall be marked on the touch screen

18、that can facilitate the quick troubleshooting of main- tenanee personnel.原位/In sit譏31)工位/Station 館 13.3J/RetreatiS/EnterLH錨樹當停原位/in situ 閭11)1/Retreat jft/Enter(%Q2 0) inder(M2名稱要與機械標牌叫法統(tǒng)一，禁止簡寫省 略，減少乎必要維修疑惑。Tne sign of the mechanical should be unified, and do not abbreviate in case cause misundersta

19、nding.L五金擋停原位故障L METAL BLOCK IN SITU FAULTL五金-擋停氣缸原位故障33.D |L HMDV-STOPCYLIWERINSIW FAILURE(W)3.1)|報警采用此種格式：工作站一JS警名 稱(PLC地址)Alarm format: Station一Alarm Name (PLC Add ress)觸摸屏上對于重要數據，要求按鈕長按 后才能清零,防止融發(fā)時造成數據丟 失。Only can clean the important data after long press of the button on the touch screen in cas

20、e missing data while touching in cautiously 0原則自動化設備離開觸摸屏,自動線通過外部按鈕 能操作運行起來。這樣便于在觸摸屏故障期間,不 眈誤生產右圖中復位按鈕：手動模式:短按起到 故障復位作用氏按3秒時，全部回到初始狀態(tài)。自動擁式：魅此按fflS到暫呼用. In pnrwple, tne touch screen t$ separate from the avtomaticn device and the automated equg press for 3 seconds.While in autxnatic mode: The equipmen

21、t will be stopped by press this.不推薦/Not recommended建議/Suggest說明 / ClarificationMOOMMO手動自動fifeooooooooo不2R產畫 ooooooooo00. OM I和肚!HMflf設冬雁明操作頻率較高的按鈕,盡量不要放在觸摸屏畫面上,避免觸摸屏刮花損傷。縮Q4.0N五金檔停乞缸Q4.1N五金錯分乞缸Q4.2 04. 3N五金上下氣缸N五金頂升氣缸Q4.4N五金橫移氣缸出Q4.5N五金手指缸Q4.6N五金橫巻乞缸回12.0L五金檔停原位12.1L五金檔停工位12.212.3N五金彳當停原在 N五金襠停工位12.

22、4E五金檔停原位12.512.6E五金檔停工位L五金頂升原伎Q4.0N益金擋停乞紹Q4. 1N五金頂升乞紅Q4. 2N五金錯分乞紅Q4.3N五金上下氣紅Q4.4N五金手指氣紅Q4.5N五金橫移氣紅出Q4.6N五金橫移乞紅回I20L五金捋停原位匚 12.1忙五金巒壬位 12： 2 L五金現(xiàn)升原位I14： o In五金倉停ML14. 1 IN五金檔停工位 1 I 短觸摸屏使用壽命。The buttons that are often used cannot beplaced on the touch screen to avoid the scratched which will shorten

23、the service lifeof the touch screen.電路圖紙上禁止漏線號，重線號，同時 避免一個保險多個電器共用，PLC每個模 塊的DC24V要求分開。The lirw number on the circuit drawing shall not be omitted or repeatted; An insurance brake cannot be used by multiple electric appliances; The DC24V of each module of PlC should be separated電箱內插座一定要加一t空氣開關，防 止施工人

24、員插上大功率電器（如焊機） 燒毀電箱內部電路。There must be an air switch in the socket of the electric box to protect circuit of the box while the high power appliances is inserted.I/O地址分配時需按照動作順序進行分配, 禁止琢無連續(xù)性。The I/O address shall be allotted orderly.單工位I/O地址盡量集中不要分散布， 確保圖紙條理化,規(guī)范化、集中化。I/O address of each station shall b

25、e concentrated and make sure that the drawing is organ ized. normative and concentrated一般情族酢 度與直徑比值轉盤壓裝工位必須有單獨的受力 裝置,不可直接壓在轉盤上 There must be a separate force device on the press fitting station of the rotary table in cese thw force presses on the rotaey table directly.轉盤由均布的支撐座支撐。 The support board

26、of the rotary table shall be blanced.不推薦使用磁環(huán)式無桿氣缸。 Magnetic rodless cylinder is no recommendation.較長工件的沉頭孔，應盡量沉頭 加深,以確保使用較短的螺絲連 接。The countersunk hole of the long workpiece shall deeper that the workpiece can be connected by short screw.d/D取 1/301/40 ,推薦取 1/35。Generally, the ratio of the rotary tabl

27、e and the diameter is 1 / 30 1 / 40r 1 / 35 is recommedation.柱子可屯The columns shall be stuck together.11 刖 Pp08002墊片/飛iL00F三Wk直振控制器等應S到機架里面 不應放在機架外面或是大板上。05OJ/16D/L1/1O長1200內選擇075超200用 0100.在精密沉孔設計中避免岀現(xiàn)沉頭 孔,孔直接貫穿”中間加墊片.In the design of precision sinking hole, the gasket shall be added between the boa

28、rd and the counter sunk hole shall directly through the board.壓裝力應直接加載在受力物體 的正下方,嚴禁出現(xiàn)不同軸而 產生力矩。The pressure force is directly under the object to prevent torque The penumatic components and the controller of the linear vibration shall be installed inside the machine frame.動靜互換思維，根據實際情況而 定滑軌滑塊誰靜止誰動。T

29、he motion and rest of the slide block and slide rail shall be depend on the actual situations.能用伺服機械手的就不要采用多 聯(lián)馳手,降低設備成本。Beat thinking, in the case of the beat allows the servo manipulatorcan not use the multi-robot, reduce equipment costs.D/L1/15長500內選擇 035J/15D/L1/1O 長750內疇D/L15： LW500 035,1 /15D/L

30、1/10. LW750.050. 1 /16D/L 1200. 0100不推薦/Not recommended建議/Suggest說明/Clarification一般情況不推薦采用多料道出 料旗;在節(jié)拍與供料駛允 許的情況下也可以采用錯分 為二的方式。Using multi feeder to feeding is no recommendtion; Divideding the feeder by one to two is avail- able if the cycle time and the speed meet the requirements.振盤出料口長度推薦為(0.2-0.3

31、D )(D為底盤直徑)。直振料道兩端伸出長度不超過 對應直振長度的1/乙0.2-0.3D (D=Diametre) outlet of the vibration bowl is the recom men dation.Stretch length at both ends of the vibration linear shall not exceed 1/2 of it length.直振裝置應具有高度可調結構。 The height of the I inear vibration shalI be adjustable.振盤裝置應具有高度可調結構。 The height of the

32、 vibration bowl &halI be adjustable.0不推薦/Not recommended建議/Suggest說明 / Clarification變影響設備精度。獨立振盤架要求底部罐沙.并固 接在設備機架上,提高穩(wěn)定性。 Filling the sand at the bottom, the sepa rate bracket of the vibration bowl shall be connected with the equipment to improve stability.岀力機構避免間接作用在其他 機構上，以免內力作用發(fā)生形The force of for

33、ce device is not onother device directly or indirectly in case the deformat io n which will affect the accuracy of the equip- ment.壓裝受力裝置應安裝在壓裝架上。 The force device of the press fitting shall be in stall on the press fitting bracket錯分塊定位槽深度應為負公差， 確保錯分塊與料道口及扌當板具有 一定間隙。The tolerance of depth of the sli

34、der locating slot should be negative and make sure there is a gap between the slider, outlet of the feeder and the block.檢測支架應安裝在錯分裝置上， 不可安裝在直振料道,避免受振 動影響檢測效果。The bracket of the test station shall be installed on the set up device in stead of the feeder of inear vibration, which will affect the test

35、 results.具有一定精度場合不推薦使 用帶導桿氣缸。If there is an accuracy requirement, the rod cylinder is no recommendation.程序結構圖按照左側結構形式。The program structure is shown in the left image.復位、明烯辯中,測 力噸劍牛，避免動作不合戒損傷。 The security protection program shall be added in the reset and initializing programs to protect the equipment while it is resetting.手動操作時需要加動作互鎖條件”避免動 作不合損傷。When manual operation, it is necessary to add action interlock condition to avoid mechanical damage caused by action.自咖不僅要M專歸姻 進行報警，夠逬彳1隸警,腕 動作執(zhí)行不下去的原因。When the program is operating automatically, the alarm