外國公司注塑車間標(biāo)準(zhǔn)生產(chǎn)操作流程審計(jì)

1、descriptionyespartsno.n.aremarkmolding process audit for molding生產(chǎn)操作流程審記3.about molding 關(guān)于生產(chǎn) 3-1. molding equipment 生產(chǎn)設(shè)備 3-1-1. conveyor or cooling racks are placed and in good condition. 傳送帶,冷卻架定位良好1050 3-1-2. operators know how to use clipper for gate cut and push knife. 操作員應(yīng)懂得如何使用刀片1050 3-1-3. th

2、ere are all kinds of jig, procedure and drawing. 有各種各樣的鉆模,程序和流程圖20100 3-1-4. the mold releaser and cleaner is used according to standard. 模具清潔劑按標(biāo)準(zhǔn)要求使用1050 3-1-5.there are subsidiary materials for each machine .對每臺機(jī)器要有輔助用品 (copper stick, cleaner(ipa),tissue, holder for set-up chart, safety helmet) (銅

3、棒,清潔劑,棉紙,對set-up chart固定架,安全頭盔)1050 3-1-6. there is weighing balance for spc/sqc 對于spc/sqc要有天平稱1050 3-1-7. purge pack., scrap and runner bin, vacuum cleaner for hopper,vinyl tie are in good condition. 清料架,廢料箱,真空吸塵器,乙烯基帶狀態(tài)良好1050 3-2-1. there is training schedule for new technician. 對新來技術(shù)員要有培訓(xùn)計(jì)劃表20100

4、 3-2-2. there is orientation material for male/female empioree 對男女員工有各自針對性的培訓(xùn)資料1050 3-2-3.production report and other reports 生產(chǎn)報表和其它報表 - daily, weekly report 日報表, 周報表 - report as each job 對每件工作要有匯報 - transfer slip 產(chǎn)品交接單1055533000 3-2-4. s.o.p file 標(biāo)準(zhǔn)操作程序文件 - molding procedure 生產(chǎn)流程 - quality caution

5、 point 質(zhì)量要點(diǎn) - set-up chart set-up圖表 - molding caution point 成型要點(diǎn) - start up procedure (qc+molding) start up流程(qc+生產(chǎn)) - product information 產(chǎn)品資料555555333333000000 descriptionyespartsno.n.aremark3-3. monday morning start 星期一早晨開始100 3-3-1. monday start up check list 星期一開始檢查單 3-3-2. monday start up proc

6、edure 周一開始程序 3-3-3. machine heat-up time and status of attendance (1hr earlier) 機(jī)器升溫時間及出席身份/人員(提前1小時升溫) 3-3-4. monday start up assembly 周一開始早會 - the status of assenbly attendance (molding, q.c, engineering, mold maintenance, u/t, material handler) 集合參加人員(生產(chǎn)qc,工程師,模具保養(yǎng),公共設(shè)備,原料員) - message and check p

7、oint while assembly 信息與檢查要點(diǎn) - check point for machine start 檢查開機(jī)時的要點(diǎn) (safety door, cooling water, packing material,number of mold maintenance shot) 安全門, 冷卻水, 包裝材料, 模具保養(yǎng)數(shù)量10555510533335000000 3-3-5. short assembly by first shift team leader 由第一班的隊(duì)長短會530 3-3-6. mini assembly of first shift personnel 第

8、一班人員的短會530 3-3-7. all start up completed - q.c check all product/colors o.c檢查所有產(chǎn)品/顏色 - coordinators check operators,performance against procedure 協(xié)調(diào)員檢查有關(guān)程序性能,關(guān)心好操作員 - personally check quality 親自檢查質(zhì)量 - check molding cycle 檢查生產(chǎn)周期555533330000 3-3-8. consolidate all report/information on start up 鞏固有關(guān)開始

9、的所有報告和資料1050 3-3-9. assenbly of personnel involved in start up for evaluation 結(jié)束短會涉及到開始評估1050descriptionyespartsno.n.aremark3-4. molding set-up 成型set-up90 3-4-1. there is set-up procedure 要有set-up程序1050 3-4-2. operators are following accurately set-up procedure操作員跟隨下列適當(dāng)set-up程序 - operators are well

10、aware of the s.o.p files before changing mold(molding condition,material color, cooling method ) 操作員明確知道s.o.p文件在換模前(成型條件,原料顏色,冷卻方法)- raw material, m/b and packing materials are prepared for mold attatenment 為所換模具準(zhǔn)備原料,m/b和包裝材料- cooling water connection and leak are checked 檢查冷卻水連接和漏水等- air blowing co

11、nnection 吹氣連接- nozzle touch and setting parameter 噴嘴接觸和設(shè)置參數(shù)- how to make the first shot.(to prevent overpack) 怎樣產(chǎn)生第一射擊(避免漲模)- the time to open the valve of cooling line 打開冷卻線的閥的時間- the appearance and weight are checked by oneself before submit to q.c 送樣q.c之前,重量和外觀要由自己檢查101010101010555555553300000000

12、 3-4-3. follow the procedure of approval by q.c 遵從q.c確認(rèn)程序 - the machine is checked after 30min. of start approval 在開始確認(rèn)30分鐘之后,機(jī)器才可檢查- there is set-up check sheet between molding and qc dept 生產(chǎn)部和q.c都要有set-up檢查單555333000 3-4-4. visual aid is placed beside operators and machine在操作員和機(jī)器旁要有明確目標(biāo) - molding

13、procedures 生產(chǎn)程序 - quality caution point 質(zhì)量警告要點(diǎn) - set-up chart set-up表101010555000 3-4-5. there is standard for set-up shots 要有set-up模數(shù)記錄530descriptionyespartsno.n.aremark3-5. shut down 停機(jī)130 3-5-1. there is shut down procedure (as the type of resin) 要有停機(jī)程序(廢料類型)1050 3-5-2. operatios are following sh

14、ut down procedure 操作員跟隨下列停機(jī)程序 - meeting before shut down 停機(jī)之前要開會 - the time of cooling water must close before 35 shot 停機(jī)前35模關(guān)冷卻水 - resin purge inside cylinder is checked 清除料管內(nèi)的原料 - the mold is cleaned 清潔模具 - the temperature of cylinder down is inspected 檢查炮筒溫度 - cooling water in the mold is removed

15、 in case of stopping working more than 3days 萬一停機(jī)時間超過3天以上要把模具內(nèi)的冷卻水搞出來 - others 其它555555533333330000000 3-5-3. woke place is arranged and cleaned 工作現(xiàn)場清潔1050 3-5-4. machine, valve, and eleatricity are checked 機(jī)器,閥和電源要檢查1050 3-5-5. the meeting is held for inspectation after shutting down 停機(jī)后開檢查會議530 3-

16、5-6. the status of shut down as raw materials is checked by each material (pe,pp,p.c,abs,ultem) 停機(jī)狀況與原料一樣要檢查1050 3-5-7. when the machine not running, the water of the mold is closed 停機(jī)時,可關(guān)模具水1050 descriptionyespartsno.n.aremark3-6. color change or material change 換色或換料90 3-6-1. there is color change

17、 procedure with safety manner 要有安全換色程序1053 3-6-2. color change target time/shots are checked 要檢查換色目標(biāo)時間和模數(shù)530 3-6-3. there are equipments for color change 要有換色設(shè)備- vacuum cleaner, purge rack 真空吸塵器,凈化器1050 3-6-4. purge resin(lump) is well treated when color change 換色時凈化廢料要好好對待1050 3-6-5. there is the c

18、olor change method for cold/hot runner type 對于冷熱模要有換色方法1050 3-6-6. how to treat residue material after changing clr&rm 換了clr和rm之后怎樣對待殘余原料530 3-6-7. work place is arranged and cleaned after changing color and raw material 換完色和換完料之后,工作現(xiàn)場要清潔1050 3-6-8. mixing nozzle or mixing screw is used when pro

19、ducing color item 生產(chǎn)帶色項(xiàng)目時得使用混合噴嘴或混合螺桿1050 3-6-9. color changer rechecks the state of color of color after 30min or 1hr 30分鐘或1小時之后,換色者再次核對換色情形1050 descriptionyespartsno.n.aremark3-7. screw cleaning 螺桿清潔80 3-7-1. there is screw cleaning procedure 要清潔螺桿程序1050 3-7-2. screw is cleaned periodically 要定期清潔螺

20、桿1050 3-7-3. there ia screw cleaning check list 要有螺桿清潔檢查單1050 3-7-4. there are tools for screw cleaning 要有清潔螺桿工具 - screw cart. tools, heat resist glove,safety cap,etc 螺桿大推車，工具，高溫手套，安全帽等1050 3-7-5. spare screw, head torpedo,check ring/seat are in good condition 備用螺桿，螺桿頭，定位環(huán)狀態(tài)良好1050 3-7-6. screw assem

21、ble/disassemble is kept by procedure accurately 拆/裝螺桿要保持好適當(dāng)?shù)某绦?050 3-7-7. the cleanness of the barrel and the cleaning tools are checked 要檢查螺筒的清潔度和工具的清潔度1050 3-7-8. it is safe while screw pull out/insert 拆螺桿和裝螺桿要安全 - safety helmet, safety shoes, heat resist glove, safety goggle(or face mask) 安全頭盔，安全

22、鞋，高溫手套，安全護(hù)目鏡（面具）1050 3-7-9. screw and cylinder are in good comdition 螺桿和炮筒狀態(tài)良好1050 3-7-10. there are screw history cars and check sheet 要螺桿歷史記錄和檢查表530 3-7-11. working floor is well arranged and cleaned after screw disassemble 拆完螺桿之后，地板保持清潔530 descriptionyespartsno.n.aremark3.8. molding room and operating method 成型室和操作方法100 3-8-1. machine and around work place are in good house keeping 現(xiàn)場機(jī)器保持清潔20100 3-8-2. shop floor and outside is clean 室內(nèi)外要保持清潔1050 3-8-3. the peripheral equipment is well managed 處理好外圍設(shè)備 -