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1、Training Module for Gas cylinder storage, handling and usage氣瓶儲存,運輸氣瓶儲存,運輸和使用的培訓模板和使用的培訓模板 A suitable cylinder truck, chain, or other steadying device shall be used to keep cylinders from being knocked over while in use.使用的氣瓶車,鏈條,或其他的能夠使氣瓶穩(wěn)定的裝置用于保持氣瓶不相互碰撞 Do not lift cylinder by the protective valve
2、 cap.不能通過保護閥門蓋將氣瓶舉起 Cylinder valves must always be closed and all equipment detached when the cylinder is moved however small the distance. 氣瓶即使需要運輸很短的距離,氣瓶的閥門必須關閉并且要拆卸設備 Cylinders must never be rolled along the ground.氣瓶嚴禁在地面滾動 Check for the mode of transportation of cylinders within the plant in c
3、ase of more than two cylinders. May be four wheel barrow or trolley to be used.如果需要運輸兩個以上的氣瓶,可能需要4輪的小車或者手推車來運輸 When work is finished, when cylinders are empty, or when cylinders are moved at any time, the cylinder valve shall be closed.當工作結(jié)束,或者氣用完后,或者在氣瓶搬運的時候,氣瓶的閥門應該關閉。 Cylinders containing oxygen o
4、r acetylene or other fuel gas shall not be taken into confined spaces.氧氣,乙炔和燃氣的氣瓶不能放在狹窄的地方 Cylinders shall be grouped by type of gas and the groups segregated as to compatibility.氣瓶應當按照不同的氣分組單獨存放 Full cylinders shall be separated from empty cylinders within the storage area.在倉儲區(qū)域應該將空瓶和滿瓶的氣瓶分開存放 Cyli
5、nders shall not be exposed to direct sunlight氣瓶不能在太陽光下直曬 Cylinders shall be placed where they cannot become part of an electrical circuit. Electrodes shall not be struck against a cylinder to strike an arc.氣瓶存放的地方不能成為電氣回路的一部分,電極不能碰撞氧氣瓶以防止行成電弧 Open flames and smoking shall not be permitted in areas w
6、here oxygen is used or stored. “No Smoking” and “No Open Flames“ signs shall be conspicuously posted in these areas. 在氧氣瓶存放區(qū)域禁止明火和吸煙,應該貼有禁止明火和禁止吸煙的標志Cylinder valves shall be kept closed when not in use.氣瓶不使用的時候的閥門應該保持關閉狀態(tài)When the cylinder is not in use, close the valve and relieve the pressure from
7、the regulator.氣瓶不使用的時候,關閉閥門和減壓裝置Cylinder storage area should be kept clean, levelled and have good access for trolleys.氣瓶存放的區(qū)域應該保持清潔,地面平整方便小車進入Storage area should be secured to prevent unauthorized entry.存儲區(qū)域應該有安檢,以阻止未經(jīng)許可的人進入Cylinders should not be stored for a long time, rotate stock.氣瓶不能存放時間較長,應該重
8、新采購存放Colour coding to be done to distinguish between types of cylinders.各種氣瓶應該噴有不同的顏色以區(qū)別Cylinders shall be protected against tampering and damage.氣瓶禁止瞎擺弄和損壞Cylinders shall not be stored near combustible materials and source of heat.氣瓶禁止存放在靠近熱源和易燃材料的地方Storage area should be secured to prevent unautho
9、rized entry.存儲區(qū)域應該有安檢,以阻止未經(jīng)許可的人進入 Before a regulator to a cylinder valve is connected, the valve shall be opened slightly and closed immediately.在連接氣瓶閥門和減壓裝置前。閥門應該輕輕的打開后立即關閉 Never use excessive force when fitting a pressure reducing diaphragm regulator to a cylinder.永遠不要在降低壓力調(diào)節(jié)器時過度用力 The regulator m
10、ust be equipped with two gauges; one to show the cylinder pressure and the other to show the outlet pressure. 必須配備有兩個壓力表的減壓器,一個用于顯示氣瓶壓力,另一個顯示外界的壓力 No damaged or defective cylinder shall be used.沒有缺陷和損壞的氣瓶可以使用 Cylinders, whether full or empty, shall not be used as rollers or supports.無論空的或滿的氣瓶,都不能用來滾
11、動或當作支架使用 Make sure the threads on both the regulator and the cylinder valve are clean and in good condition.確保壓力調(diào)節(jié)器和氣瓶閥門的螺紋清潔和好的狀態(tài) Use a flame arrestor when using flammable and oxidizing gases in applications where there is potential for flashback.當使用易燃或者氧氣的時候,應使用阻燃器以防止回火 Never try to stop a leak be
12、tween a cylinder and regulator by tightening the union nut unless the valve has been closed first.永遠不要試圖通過擰緊活接頭螺母去阻止氣瓶和減壓裝置的漏氣,除非首先關閉氣瓶的閥門 Under no circumstances should repairs be attempted on cylinders or regulators. In such case it should be replaced immediately.無論如何都不要去試圖維修氣瓶和壓力調(diào)節(jié)器,應該立即更換 Inciden
13、ts resulting in injury and any near-miss incidents must be reported.有未遂和人員傷亡的事故發(fā)生,必須向上級報告 LPG cylinders are banned in HZL and instead of LPG Acetylene to be used.液化石油氣瓶在HZL禁止使用,可以使用液化乙炔氣體代替 All hose in use, carrying acetylene, oxygen, natural or manufactured fuel gas, or any gas or substance which m
14、ay ignite or enter into combustion, or be in any way harmful to employees, shall be inspected at the beginning of each working shift.所有的軟管,乙炔,氧氣,天然或者人工燃氣,或者其他的易燃物質(zhì),或者對人員有傷害的,應該在每班作業(yè)前進行檢查 Colour coding for the hoses to be used不同的軟管應該有不同的顏色 Defective hose shall be removed from service.有缺陷的軟管應該從裝置移除 Ho
15、se couplings shall be of the type that cannot be unlocked or disconnected by means of a straight pull without rotary motion.各種軟管連接必須要有類似螺紋旋進的,不允許直接連接 Oxygen and fuel gas pressure regulators, including their related gauges, shall be in proper working order while in use.氧氣和燃氣壓力調(diào)節(jié)器,包括相關的計量表,使用時應該安裝在合適的
16、工作位置 Clogged torch tip openings shall be cleaned with suitable cleaning wires, or other devices designed for such purpose.堵塞的焊嘴清理應該使用專有的清潔線,或者其他專為清潔用的裝置 Torches in use shall be inspected at the beginning of each working shift for leaking shutoff valves, hose couplings, and tip connections. Defective
17、 torches shall not be used.焊燈應該在每班工作前進行檢查,并檢查閘板閥,軟管接頭,焊嘴,有缺陷的焊接燈不允許使用 Torches shall be lighted by friction lighters or other approved devices, and not by matches or from hot work焊燈應該是摩擦打火或者其他認可的方式打火,不能用火柴或其他火源點燃 Flash back arrestor should be available at torch end and also should be available at reg
18、ulator end.在焊燈和減壓裝置的后面應該裝有阻燃器Suitable fire extinguishing equipment shall be immediately available in the work area and shall be maintained in a state of readiness for instant use.工作區(qū)域應該有滅火器,并且要保證能立即使用If normal fire prevention precautions are not sufficient, additional personnel shall be assigned to
19、guard against fire while the actual cutting operation is being performed, and for a sufficient period of time after completion of the work to ensure that no possibility of fire exists.如果正常的防火措施不夠,增加人員監(jiān)督氧氣或乙炔切割作業(yè),并且確保完成切割作業(yè)一段時間后沒有明火Overnight and at the change of shifts, the torch and hose shall be re
20、moved from the confined space.交班和需要通宵工作的時候,焊燈和軟管應當從狹窄的地方移除出來Employees performing any type of cutting shall be protected by suitable eye protective equipment.工人在做任何切割的時候,應該配備合適的眼睛防護裝備Either general mechanical or local exhaust ventilation shall be provided whenever cutting is performed in a confined s
21、pace.當在狹窄的空間進行氧氣或乙炔切割作業(yè)的時候。應該提供總的機械通風或者工作區(qū)域的通風When sufficient ventilation cannot be obtained without blocking the means of access, employees in the confined space shall be protected by air line respirators. 當通風不夠的時候,工人在狹窄的空間工作時候應該帶呼吸器An employee on the outside of such a confined space shall be assigned to maintain communication with those working within it and to aid them in an emergency.在狹窄空間的外面應該安排一個人員保持與作業(yè)人員聯(lián)系,并能緊急救援。Is the area below cutting work site, properly barricaded with warning sign?在氧氣或乙炔切在氧氣或乙炔切割工作區(qū)域,是否有柵欄或者有警告標志?割工作區(qū)域,是否有柵欄或者有警告標志?Are other PPEs being us
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