線材與端子拉拔力標(biāo)準(zhǔn)Word版

1、線材端子拉拔力檢驗(yàn)標(biāo)準(zhǔn)1.0目的及範(fàn)圍:本文之目的爲(wèi)建立為線材系列之所有線材之端子拉拔力測試標(biāo)準(zhǔn),給檢驗(yàn)員提拱檢驗(yàn)測依據(jù)，本文件適用於生産出貨之線材系列產(chǎn)品2.0相關(guān)文件2.1產(chǎn)品的測量和監(jiān)控控制程序2.2不合格品控制程序2.3文件控制程序2.4質(zhì)量記錄控制程序3.0主要職責(zé)3.1品保課負(fù)責(zé)制定、評價(jià)和更新本作業(yè)指導(dǎo)書，並監(jiān)督執(zhí)行；3.2品保課PQC嚴(yán)格按本標(biāo)準(zhǔn)進(jìn)行檢驗(yàn)；3.3各相關(guān)部門是本文件的支持部門。4.0設(shè)備/工具顯微鏡、拉拔力計(jì)、卡尺5.0標(biāo)準(zhǔn)內(nèi)容 5.1檢驗(yàn)員每天在端子機(jī)開前，首先使用顯微鏡對端子的外觀進(jìn)行檢驗(yàn)，先確定有無芯線內(nèi)陷、壓膠、刺破膠皮、端子變形、端子損傷等不良5.2再用

2、卡尺測量端子的導(dǎo)體高度、絕緣高度、端子壓著寬度（壓芯和壓膠處的最大寬度）5.3最后測試端子拉拔力5.4測試端子拉拔力定位部分標(biāo)準(zhǔn)為：垂直90度角，夾具夾住端子沒有芯線的部位5.5每半小時(shí)測試一次端子拉拔力、導(dǎo)體高度、絕緣皮高度和壓著寬度5.6以上測試每次2EA 5.7若測試時(shí)發(fā)現(xiàn)任何一項(xiàng)超過標(biāo)準(zhǔn)，HOLD住一個(gè)小時(shí)內(nèi)的產(chǎn)品，交給品保、工程人員處理。要求維修員調(diào)機(jī)。并在調(diào)機(jī)后重測以確定調(diào)機(jī)效果5.8拉拔力標(biāo)準(zhǔn)：5.8.1端子拉拔力標(biāo)準(zhǔn)明細(xì)：Wire 端子 壓芯(MM) 高度(MM) 寬度（MM） 拉拔力(KG) UL1007 (#22) 3333340000415.00 333334000088

3、0.75-0.85 1.50-1.65 2.005.00 3333340001074.00 333334000119 4.00 3333340002750.83-0.97 1.73-1.87 1.65 4.00 3333340002940.85-0.95 1.84-2.10 1.804.00 3333340002950.83-1.072.08-2.32 2.30-2.40 5.00 UL1007 (#24) 333334000202073-0921.68-2.12 2.35 3.203333340002030.68-0.872.18-2.322.703.503333340002740.68-0

4、.821.68-1.871.703.503333340002970.73-0.841.23-1.371.442.50 3333340000330.85-0.951.60-1.701.654.509333334000280.66-0.771.15-1.271.383.50UL1007 (26)3333340000670.720.821.451.621.702.503333340001700.700.801.501.601.51.652.503333340001360.780.901.581.731.702.503333340000460.590.651.051.151.031.509333334

5、00046M7620.59-0.651.051.151.031.50333334000048（合打）0.82-0.921.55-1.651.623.00333334000048（單打）0.75-0.821.41-1.511.552.503333340000680.65-0.801.70-1.901.602.50333334000076地線3.00 3333340000550.700.801.501.701.702.503333340000900.700.801.702.001.71.902.003333340000950.700.801.251.351.31.452.5033333400011

6、9 2.50Wire端子 壓芯 高度 寬度 拉拔力UL1007(#28)333334000067（合打）0.690.77 1.251.31 1.70 1.50 333334000067（單打） 1.70 1.50 333334000067 0610.71 1.361.46 1.70 2.00 333334000068地線 2.00 333334000076 3.00 3333340000820.700.801.131.351.41.68 1.50 3333340000820D0.8mm2.00 333334000090OD0.8mm2.00 3333340000950.600.701.251.

7、351.31.45 2.00UL2426(#24)9333334000280.68-0.75 1.17-1.25 1.383.509333334000580.70-0.80 1.20-1.30 1.46 2.50333334000068 0.73-0.84 1.58-1.72 1.603.50333334000095 0.70-0.80 1.30-1.40 1.46 2.50 UL2426(#26)333334000820.75-0.90 1.08-1.28 1.65 2.50UL2426(#28)3333340001701.50 UL1007(#18)333334000026 1.10(mi

8、n) 2.35-2.652.91 10-20 333334000029 1.05-1.15 1.85-2.001.98 6.003333340000871.05 2.15-2.42.68 10-203333340000891.08-1.18 2.18-2.303.03 10.00333334000092 1.30-1.402.2-2.322.70 333334000102/9333334001021.03-1.402.20-2.282.68333334000103/9333334001031.16-1.352.10-2.45 10-203333340002941.05(min)2.70-3.0

9、05.003333340000290.75(min)1.65-1.953333340000870.8(min)1.90-2.00 UL1007(#24)3333340000290.81-0.951.61-1.721.843.50Wire端子 壓芯 高度 寬度 拉拔力UL1571(#32)333334000103/9333334001030.53-0.610.85-0.951.000.75 3333340000610.470.570.70.820.77333334000061帶套管0.58-0.640.95-1.051.003333340000620.48-0.540.70-0.800.8533

10、3334000062帶套管0.53-0.610.70-0.801.003333340000800.46-0.520.70-0.800.85333334000080帶套管0.53-0.610.72-0.821.003333340000810.40-0.500.73-0.871.04333334000081帶套管0.56-0.670.93-1.071.043333340000840.52-0.580.75-0.851.00333334000084帶套管0.57-0.650.95-1.051.003333340000970.42-0.520.78-0.870.85333334000097帶套管0.5

11、4-0.640.93-1.070.853333340000990.44-0.510.70-0.801.00333334000099帶套管0.52-0.580.95-1.051.00333334000099兩線合打0.50-0.600.95-1.051.000.80333334000084兩線合打0.55-0.650.95-1.051.101.10333334000046帶套管0.58-0.660.95-1.050.9-1.01.25933333400046帶套管333334000046/9333334000460.55-0.610.85-0.951.000.759333334000050.47

12、-0.570.78-0.900.82933333400005帶套管0.56-0.660.93-1.071.003333340002560.50-0.600.73-0.871.00333334000256帶套管0.55-0.650.93-1.071.003333340002590.49-0.590.80-0.920.983333340001060.48-0.560.83-0.930.92-0.98 Wire端子 壓芯 高度 寬度 拉拔力UL1061(#26)3333340000332.50 3333340000680.70-0.761.39-1.491.581.503333340000820.7

13、5-0.901.25-1.451.652.503333340000952.50 3333340001070.58-0.751.45-1.601.95-2.102.503333340001070.70-0.801.50-1.601.5-1.652.00 UL1061(#28)3333340000820.70-0.801.13-1.351.40-1.602.20333334000046/9333334000460.57-0.631.00-1.101.031.503333340001480.55-0.640.98-1.041.021.503333340000680.65-0.751.52-1.621

14、.602.003333340000950.60-0.701.05-1.201.30-1.452.00333334000105OD0.6mm1.50 333334000106OD0.8mm0.56-0.641.16-1.261.031.503333340001310.60-0.70.090-1.100.90-1.101.503333340001530.59-0.651.16-1.261.031.503333340001700.60-0.701.10-1.301.50-1.6010-203333340002590.54-0.661.14-1.281.001.503333340000480.55-0

15、.640.98-1.041.021.503333340001300.60-0.701.00-1.150.90-1.101.50 UL2725(#24)3333340001070.70-0.801.50-1.601.50-1.602.003333340000952.50 UL2725(#28)3333340001700.60-0.701.40-1.501.50-1.602.009333334000580.60-0.701.05-1.201.30-1.452.009333334000550.70-0.761.13-1.231.40-1.681.503333340000952.00 UL2725(#

16、26)3333340000820.73-0.921.23-1.521.752.50Wire端子 壓芯 高度 寬度 拉拔力UL1571(#32)333334000102/9333334001020.52-0.640.90-1.001.040.75小線333334000102/9333334001020.61-0.710.87-0.971.040.75地線 3333340000810.57-0.630.85-0.951.000.75地線 3333340000840.57-0.630.80-0.901.000.75地線 UL1571(#28)333334000099OD0.8mm0.49-0.550

17、.96-1.050.821.50333334000099 OD0.6mm0.46-0.580.78-0.881.002.00333334000046/9333334000460.59-0.651.16-1.261.031.50 OD0.8mm 333334000046/9333334000460.57-0.670.90-1.101.032.00 OD0.6mm 3333340000800.851.50OD0.6mm3333340000811.50OD0.6mm 3333340000840.55-0.640.98-1.081.021.50OD0.8mm3333340000840.53-0.660

18、.90-0.991.021.50OD0.6mm3333340000970.46-0.580.90-1.001.001.50OD0.6mm3333340001480.55-0.640.98-1.041.021.50OD0.8mm33333400099（合打）0.600.681.031.101.002.00OD0.6mm 3333340001060.550.651.101.301.052.003333340001300.660.750.931.070.901.01.503333340001310.500.600.901.100.901.01.503333340000970.490.550.961.

19、050.841.50 3333340001060.550.650.801.101.051.50OD0.6mm 333334000046/933333400046（M762）0.59-0.651.05-1.151.031.50OD0.6mm 3333340002590.55-0.650.80-1.101.051.50OD0.6mmUL1571 （#28）3333340002590.53-0.661.14-1.280.982.00 UL1571（#26）3333340000900.75-0.851.80-1.901.983333340000460.60-0.721.03-1.171.03Wire端

20、子 壓芯 高度 寬度 拉拔力UL1571(#26)9333334000460.60-0.721.23-1.421.032.00 3333340002600.73-0.871.60-2.101.982.00 UL2651(#28)3333340000820.60-0.851.25-1.501.691.503333340000670.65-0.721.15-1.261.542.003333340000880.60-0.681.09-1.231.822.003333340000950.60-0.701.05-1.201.30-1.452.003333340002960.60-0.851.25-1.501.692.00 UL1691(#28)3333340001060.56-0.661.16-1.261.041.50 3333340002590.55-0.651.10-1.301.05 UL1691(#26)3333340000900