電子制造業(yè)NPI及常用英文詞匯

1、電子制造業(yè)新產(chǎn)品導(dǎo)入NPI及常用英文詞匯產(chǎn)品定義（EVT），產(chǎn)品設(shè)計(jì)（DVT）,定型測(cè)試（PVT）EVT (Engineer Verification Test)工程樣品驗(yàn)證測(cè)試,DVT (Design Verification Test)設(shè)計(jì)樣品驗(yàn)證測(cè)試，PVT(Production/Process/Pilot Verification Test)生產(chǎn)驗(yàn)證測(cè)試。1）產(chǎn)品確證歷程：EVT(Engineering Verification Test)-> DVT(Design Verification Test) -> PVT(Process Verification Test);2

2、）EVT       Poduct/Engineering Specification complete       (由 R&D 完成， 內(nèi)容: 一些重要的參數(shù),重要特征)       Design Verification Plan ( B-test, Compatibility-test, EMI )         (由技

3、服部作)       初步之BOM           (R&D完成)        Cost Review        (PMP 負(fù)責(zé))       Test equipment and Tooling    

4、;   (R&D 和工程部門)Test process documented and released      測(cè)試程序或測(cè)試文件Failure analysis and corrective actions   針對(duì)不良點(diǎn)作設(shè)計(jì)上的改善3）DVTDesign Verification Test( B-test , Compatibility-test,   EMI ) complete概念1:可靠性測(cè)試: 產(chǎn)品在既定的時(shí)間內(nèi), 在特定的條件下完成特定功能和性能的機(jī)率概念2:B-tes

5、t- Basic test   包括: Function TestSafety TestEnvironment TestMechanical Test概念3:Safety Test   主要有: Hit-Pot 高壓測(cè)試絕緣電阻測(cè)試Current Leakage(電流測(cè)試)接地測(cè)試概念4:Mechanical Test 主要有Vibration Test(振動(dòng)試驗(yàn))Drop Test(落體試驗(yàn))概念5: Compatibility test - 兼容性測(cè)試硬件與軟件之兼容性硬件與硬件之兼容性概念6: EMI Test- 抗靜電 ,電磁干擾Agency C

6、ompliances complete    安規(guī)承認(rèn)測(cè)試,安規(guī)組負(fù)責(zé)Design Change Phased in    設(shè)計(jì)變更切入MPI & TPI & QII 等等制程文件試用的制作完畢BOM 進(jìn)一步修改Failure Analysis and Corrective actions 形成 AVL- Acceptable Vendor List4）PVTFailure analysis / corrective actionFirst article inspection review with customer and docum

7、ented 制程安排好, 各種制程文件修改并正式發(fā)行Operators/ Inspectors traning / certification program C-Test-僅小變更,僅需做 change-test 變可. 此測(cè)試可僅針對(duì)變更項(xiàng)做  ORT Test （On Going Reliability Test）- ongoing reliability test   連續(xù)測(cè)試 2000小時(shí)PMP 召開會(huì)議-作總結(jié)   GO or   STOP5）機(jī)構(gòu)件的 3B Approval TVR- Tooling

8、Verification Report     對(duì)生產(chǎn)出來(lái)的產(chǎn)品做全尺寸測(cè)量Cpk   Report Complex Process Capability index     制程能力報(bào)告     TVR & Cpk 由品保與工程部門共同完成Flow Chart -流程圖   怎樣安排制程PMP - Process Management Plan      制程安排,制程控制要點(diǎn),設(shè)備,檢

9、驗(yàn)方法, 檢驗(yàn)頻率等等     Flow Chart & PMP 由 IE 制作 FAP ( Final Audit Program )   要求圖文并茂試模報(bào)告   塑料成形條件, 沖壓成形條件  各單件之圖面及組件之裝配圖   材質(zhì)證明書ECN- Engineering Change Notice   要求及時(shí)地切入工程變更工廠/設(shè)計(jì)產(chǎn)品測(cè)試：BVT是Build Verification Test，基本驗(yàn)證測(cè)試，對(duì)完成的代碼進(jìn)行編譯和連接，產(chǎn)生

10、一個(gè)構(gòu)造，以檢查程序的主要功能是否會(huì)像預(yù)期一樣進(jìn)行工作。 EVT是Engineer Verification Test，工程樣品驗(yàn)證測(cè)試。DVT是Design Verification Test的簡(jiǎn)稱，設(shè)計(jì)驗(yàn)證測(cè)試，是硬件生產(chǎn)中不可缺少的一個(gè)檢測(cè)環(huán)節(jié)，包括模具測(cè)試、電子性能、外觀測(cè)試等等。 PVT全稱為Process Verification Test，意為小批量過(guò)程驗(yàn)證測(cè)試，硬件測(cè)試的一種，主要驗(yàn)證新機(jī)型的各功能實(shí)現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測(cè)試。 Engineering Verification Testing (EVT)Identifying design problems and sol

11、ving them as early in the design cycle as possible, is key to keeping your project on time and within budget. Too often, product design and performance problems are not detected until late in the product development cycle when youre getting ready to ship your product. The old adage holds true: Its c

12、osts a penny to make a change in engineering, a dime in production and a dollar after a product is in the field. In the Prototyping stage, engineers create actual working samples of the product they plan to produce. Engineering Verification Testing (EVT) is used on prototypes to verify that the desi

13、gn meets pre-determined specifications and design goals. This valuable information is used to validate the design as is, or identify areas that need to be modified. Percepts proven EVT testing process helps clients to quickly identify and resolve design issues early in the design cycle, improving fu

14、ture product performance while saving time and money.EVT: Consists of basic functional tests, parametric measurements, specification verification Is performed on first engineering prototypes Ensures basic unit performance to design goals and specifications DVT / EVTDesign Verification Testing (DVT)A

15、fter prototyping, the product is moved to the next phase of the design cycle: Design Refinement. Engineers revise and improve the design to meet performance and design requirements and specifications. Design Verification Testing is performed to deliver objective, comprehensive testing verifying all

16、product specifications, interface standards, OEM requirements, and diagnostic commands. Percepts thorough, objective DVT methodology delivers objective, comprehensive testing to verify all product specifications, interface standards, OEM requirements, and diagnostic commands. DVT is an intensive tes

17、ting program consisting of five areas of testing: Functional Testing (including usability) Performance Testing Climatic Testing Reliability Testing Compliance Testing Process (or Pilot) Verification Test (PVT) Subset of Design Verification Tests (DVT) Performed on pre-production or production units

18、Verifies design has been correctly implemented into production CVT Compatibility Verification Testing產(chǎn)品定義(EVT)、產(chǎn)品設(shè)計(jì)(DVT)，到定型測(cè)試(PVT)三大階段是系統(tǒng)化產(chǎn)品研發(fā)流程。 70?!&  DVT ：Design   Verification Test，是由開發(fā)樣機(jī)階段向生產(chǎn)樣機(jī)階段轉(zhuǎn)換所必須的技術(shù)評(píng)審,DVT階段：指從EVT評(píng)審?fù)ㄟ^(guò)后到DVT評(píng)審的階段。包括模具測(cè)試、電子性能、外觀測(cè)試等. 重點(diǎn)是確認(rèn)：1、是否符合產(chǎn)品定義要求，

19、2、可否批量生產(chǎn)，由項(xiàng)目部輸出評(píng)審報(bào)告。PVT：Production Verification Test，是由生產(chǎn)樣機(jī)階段向量產(chǎn)階段轉(zhuǎn)換所必須的技術(shù)評(píng)審,PVT階段：指從DVT評(píng)審?fù)ㄟ^(guò)后到PVT評(píng)審的階段。主要驗(yàn)證新機(jī)型的各功能實(shí)現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測(cè)試。重點(diǎn)是確認(rèn)：能否量產(chǎn)，由項(xiàng)目部輸出評(píng)審報(bào)告。=EVT: Engineering Verification Test工程驗(yàn)證測(cè)試產(chǎn)品開發(fā)初期的設(shè)計(jì)驗(yàn)證。設(shè)計(jì)者實(shí)現(xiàn)樣品時(shí)做初期的測(cè)試驗(yàn)證，包括功能和安規(guī)測(cè)試，一般由RD(Research&Development)對(duì)樣品進(jìn)行全面驗(yàn)證，因是樣品，問(wèn)題可能較多，測(cè)試可能會(huì)做N次。DVT:

20、Design Verification Test           設(shè)計(jì)驗(yàn)證測(cè)試解決樣品在EVT階段的問(wèn)題后進(jìn)行，對(duì)所有信號(hào)的電平和時(shí)序進(jìn)行測(cè)試，完成安規(guī)測(cè)試，由RD和DQA(Design Qualiy Assurance)驗(yàn)證。此時(shí)產(chǎn)品基本定型。DMT: Design Maturity Test成熟度驗(yàn)證可與DVT同時(shí)進(jìn)行，主要極限條件下測(cè)試產(chǎn)品的MTBF(Mean Time Between Failure)。HALT(High Accelerated Life Test）&HASS

21、(High Accelerated Stress Screen)等，是檢驗(yàn)產(chǎn)品潛在缺陷的有效方法。PVT: Pilot-run Verification Test 小批量過(guò)程驗(yàn)證測(cè)試，驗(yàn)證新機(jī)型的各功能實(shí)現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測(cè)試。MVT: Mass-Production Verification Test量產(chǎn)驗(yàn)證測(cè)試驗(yàn)證量產(chǎn)時(shí)產(chǎn)品的大批量一致性，由DQA驗(yàn)證。MP:   Mass-Production     量產(chǎn)電子制造專業(yè)術(shù)語(yǔ)大集合Engineer 工程 PE:   Products Engineer 產(chǎn)

22、品工程   Process engineer   制程工程 TE:   Test Engineer   測(cè)試工程 ME:   Manufacturing Engineer   制造工程; Mechanical Engineer 機(jī)械工程 IE:   Industrial Engineer   工業(yè)工程 DCC: Document Control Center   文管中心 BOM: Bill OF Material&

23、#160;  材料清單 ECN:   Engineering Change Notice   工程變動(dòng)公告 TECN: Temporary Engineering Change Notice   工程臨時(shí)變動(dòng)公告 ATY: Assembly Test Yield     Total Yield   直通率 TPM:   Total Productivity Maintenance   PM: Product Manager;

24、Project Manager ECR: Engineering Change Request   工程變更申請(qǐng) ECO: Engineering Change Request   工程變更指令 EN:   Engineering Notice   工程通報(bào) WPS: Work Procedure Sheet   工作說(shuō)明書 ICT: In Circuit Test   電路測(cè)試 P/R:   pilot   run; 

25、60; C/R：control run   T/R： trial run 試做 EVT: engineer Verification Test   工程驗(yàn)證測(cè)試 DVT:   Design Verification Test   設(shè)計(jì)驗(yàn)證測(cè)試 MVT: Mass Verification Test   多項(xiàng)驗(yàn)證測(cè)試 ORT: On Going Reliability Test   出貨信賴性測(cè)試 S/W:software   軟件 H/W: hardwar

26、e   硬件 DCN: Design Change Notice   設(shè)計(jì)變更通知 PVT: Production Verification Test   生產(chǎn)驗(yàn)證測(cè)試 MTF: Modulation Transfer Function   調(diào)整轉(zhuǎn)換功能 CAT: Carriage Alignment Tool     載器調(diào)整具 ID: Industrial Design   工業(yè)設(shè)計(jì)(外觀設(shè)計(jì)) PCBA: Printed Circuit Board

27、Assembly   電路板組裝 F/T: Function Test   功能測(cè)試 CCD: Charge Coupled Device   掃描儀之讀器 ERS: External Reference Spec   外部規(guī)格 PMP: Production Management Plan   工程管理計(jì)劃 QA   Quality Assurance 質(zhì)量保證 QRA :Quality & Reliability Assurance質(zhì)量與可靠性保證 MQA :Ma

28、nufacturing Quality Assurance 制造質(zhì)量保證 DQA: Design Quality Assurance 設(shè)計(jì)質(zhì)量保證 QC: Quality Control 質(zhì)量控制 IQC: Incoming Quality Control 收益質(zhì)量控制 VQC: Vendor Quality Control   售貨質(zhì)量控制 IPQC: In Process Quality Control 制程質(zhì)量控制 OQA: Out going Quality Control 出貨質(zhì)量控制 QE:   Quality Engineer 質(zhì)量工程 A

29、QL: Acceptable Quality Level 可接受的質(zhì)量水平 DPPM: Defective Pieces Per Million units 百萬(wàn)件中有損件數(shù) PPM: Pieces Per Million 百萬(wàn)分之一 CS: Custom Service   顧客服務(wù) MRB: Marerial Review Board   DMR Defective Material Report   材料缺陷報(bào)告 RMA: Return Marerial Administration   材料回收處理 Lif

30、e Test 壽命測(cè)試 T/C: Temperature Cycle   溫度循環(huán) H/T: High Temperature Test   高溫測(cè)試 L/T: Low Temperature Test   低溫測(cè)試 ISO: International Standard Organization   國(guó)際標(biāo)準(zhǔn)化組織 SPC: Statistic process control   統(tǒng)計(jì)過(guò)程控制 5S: 整理.整頓.清理.清掃.素養(yǎng) VMI: Visual Mechanical Inspecti

31、on   外觀機(jī)構(gòu)檢驗(yàn) MIL-STD: Military Standard   美軍標(biāo)準(zhǔn) SPEC: Specification   規(guī)格 AVL: Approval Vendor List   合格廠商 QVL: Qualified Vendor List   合格廠商 FQC: Final Quality Control   最終質(zhì)量控制 OBA: Open Box Audit   成品檢驗(yàn) EAR: Engineering Analysis Req

32、uest FAI: First Article Inspection   首件檢驗(yàn) VQM: Vendor Quality Management   廠商質(zhì)量管理 CAR: Corrective Action Request   改進(jìn)對(duì)策要求 4M: Man; Machine; Material; Method 人,機(jī),材,方法 5M: Man; Machine; Material; Method; Mwasurment 人,機(jī),材,方法,測(cè)量 MTBF: Mean Time Between Failure 平均壽命 TTL: Tot

33、al FIN   Finance&Accounting   財(cái)務(wù)與賬目 P&L: Profit & Lose PV : Performance Variance 現(xiàn)象差異 3 Element of Cost = M,L,O M:   Material 材料 L:   Labor 人力 Overhead 管理費(fèi)用 Fix OH   Fix Overhead 固定管理費(fèi)用 Var OH   Variable Overhead 不定管理費(fèi)用 COGS

34、0;  Cost Of Goods Sold 工廠制造成本 AR:   Account Receivable 應(yīng)收 AP: Account Payable 應(yīng)支 MIS   Management Information System 資訊管理系統(tǒng) IS: Information System 資訊系統(tǒng) IT: Information Technology 系統(tǒng)技術(shù) MRP: Material Requisition Plan 材料需求計(jì)劃 I2:Information Integration System 資迅整合系統(tǒng) SAP: System

35、Application Programming 系統(tǒng)申請(qǐng)項(xiàng)目 ERP: Enterprise Resource Programming 企業(yè)資源項(xiàng)目 HR Human Resource 人力資源 PR: Public relation 公共關(guān)系 T/O: Turn Over Rate=Monthly T/O Total People*12 GR: General Affair 總務(wù) Organization   組織 HQ   Head Quarter 總公司 Chairmen   主席    

36、             Lite-On   Group 光寶集團(tuán) President總裁 Executive Vice President 常務(wù)副總裁 Vice President 副總裁 HR Human Resource 人力資源部 FIN Finance 財(cái)務(wù) Sales 銷售 R&D: Research & Developing 研發(fā)部 QA: 質(zhì)量保證   QA   DQA CS MIS:

37、 Management Information System 資迅管理系統(tǒng) PUR   采購(gòu)   Purchasing IMD: Image Management Division 影像管理事業(yè)部 ITS: Information Technology System 計(jì)算機(jī)部 QRA: Quality Reliability Assurance 品保部 MFG: Manufacturing   制造部 PMC: Production & Material Control 生(產(chǎn))物(料)管(理) Materials 材料 PC

38、: Production Control 生產(chǎn)控制 MPS: Mass Production Schedule 量產(chǎn)計(jì)劃 FGI: Finished goods Inventory 成品存貨 UTS: Units To Stock 存貨單元 WIP: Working In Process Inventory 在制品 C/T: Cycle Time 循環(huán)時(shí)間,瓶頸 WD: Working Days 工作天 MTD: Month To Days 月初到今日(例如總表整理) YTD: Year To Days年初到今日 SO: Sales Order 銷售清單 MO: Manufacture Ord

39、er 制造清單 BTO: Build   To   Order 訂單生產(chǎn) P/N: Part Number 料號(hào) MC: Material Control 材料控制 MRP: Material Requisition Plan 材料需求計(jì)劃 INV: Inventory 存貨清單 Inv Turn Over Days=INVS/NSB X WD 庫(kù)存周轉(zhuǎn)天數(shù) PSI: Production Shipping Inventory 預(yù)備待出貨 JIT: Just In Time 實(shí)時(shí) Safety Inventory 安全存量 CKD: Completed Kits Delivery 全件組裝出貨 SKD: Semi Kits Delivery 半件(小件)組裝出貨 W/H: Warehouse 倉(cāng)庫(kù) Rec: Receiving Cen