水泥生料配料計算

1、反應(yīng)物的量反應(yīng)物的量=生成物的量生成物的量確定率值確定率值應(yīng)注意應(yīng)注意1、三個率值要互相匹配，吻合，不、三個率值要互相匹配，吻合，不能只強(qiáng)調(diào)某一率值而忽視其他兩個。能只強(qiáng)調(diào)某一率值而忽視其他兩個。2、一般率值的波動范圍：、一般率值的波動范圍： KH=目標(biāo)值目標(biāo)值0.010.02， n=目標(biāo)值目標(biāo)值0.1， p=目標(biāo)值目標(biāo)值0.1。 計算過程：計算過程： 1 1、確定熟料組成（、確定熟料組成（KHKH、n n、p p）；）；2 2、計算煤灰摻入量：、計算煤灰摻入量：3 3、計算干燥原料配合比；、計算干燥原料配合比；4 4、計算濕原料配合比、計算濕原料配合比,100100ararAnet arqA

2、 SPA SGQ,100arAnet arqASGQ(%)46.31002299810010.263053(3)(3)計算干燥原料配合比計算干燥原料配合比憑經(jīng)驗(yàn)設(shè)定干燥原料配合比為：石灰石81%、砂巖9%、鐵礦石3.5%、粉煤灰6.5%。名名 稱稱LossLossSiOSiO2 2AlAl2 2O O3 3FeFe2 2O O3 3CaOCaOMgOMgOSOSO3 3K K2 2O ONaNa2 2O OCICI- -石灰石石灰石砂頁巖砂頁巖粉煤灰粉煤灰鐵礦石鐵礦石34.72 0.24 0.24 0.09 1.36 8.06 3.09 1.75 0.49 0.25 1.83 0.190.32

3、0.150.581.1441.81 0.16 0.27 0.091.790.070.040.070.040.0060.03250.00000.200.03240.07350.00000.020.00540.01370.01580.01540.00140.00000.0000生料生料35.2914.26 2.762.1942.331.960.07930.30840.05910.0167灼燒生灼燒生料料_22.05 4.273.3865.423.030.12260.47650.09130.0259名名 稱稱配比配比SiOSiO2 2AlAl2 2O O3 3FeFe2 2O O3 3CaOCaOM

4、gOMgOSOSO3 3K K2 2O ONaNa2 2O OCICI- -灼燒生料灼燒生料煤煤 灰灰96.54 3.4621.28 1.824.121.003.260.2263.16 0.222.920.050.11830.07620.46000.03460.08820.01520.02500.0000熟熟 料料10023.105.123.4863.382.970.19450.49470.10340.0250名名 稱稱LossLossSiOSiO2 2AlAl2 2O O3 3FeFe2 2O O3 3CaOCaOMgOMgOSOSO3 3K K2 2O ONaNa2 2O OCICI- -

5、石灰石石灰石砂頁巖砂頁巖粉煤灰粉煤灰鐵礦石鐵礦石35.27 0.22 0.260.0691.387.263.331.300.490.231.970.140.320.140.630.8542.48 0.14 0.29 0.071.820.060.040.050.04120.00570.03500.00000.20580.02920.07910.00000.02470.00490.01470.01170.01560.00120.00000.0000生料生料35.8213.272.841.9342.991.970.08180.31400.05600.0169灼燒生灼燒生料料-20.674.423.0

6、066.983.060.12750.48930.08720.0263名名 稱稱配比配比SiOSiO2 2AlAl2 2O O3 3FeFe2 2O O3 3CaOCaOMgOMgOSOSO3 3K K2 2O ONaNa2 2O OCICI- -灼燒生料灼燒生料煤煤 灰灰96.54 3.4619.96 1.824.261.002.900.2264.66 0.222.960.050.12310.07620.47230.03460.08420.01520.02530.0000熟熟 料料10021.785.263.1264.883.010.19930.50700.09940.0253計算過程如下表計

7、算過程如下表名名 稱稱濕基用量（份）濕基用量（份）濕基配比（濕基配比（%）石灰石石灰石砂巖砂巖鐵礦石鐵礦石粉煤灰粉煤灰合合 計計101.2310082.3 10083.13100 18.1 1008.35100 37 1007.04100 0.52.6 1002.71100 42.711002.68101.2383.1310082.12101.238.351008.25101.237.041006.95101.23 名名 稱稱SiO2Al2O3Fe2O3CaOMgO燒失量燒失量其他其他合計合計石灰石石灰石2.420.310.1953.130.5742.660.72100.00粘粘 土土70.2

8、514.725.481.410.925.271.95100.00鐵鐵 粉粉34.4211.5348.273.530.092.26100.00煤煤 灰灰53.5235.344.464.791.190.70100.00水分水分灰分灰分揮發(fā)分揮發(fā)分固定碳固定碳發(fā)熱量發(fā)熱量4.49%28.56%20.12%46.83%20930KJ/Kg3、進(jìn)行遞減試湊：、進(jìn)行遞減試湊：計算步驟計算步驟SiO2Al2O3Fe2O3CaOMgO+其他其他要求熟料成分要求熟料成分-4.57Kg煤灰成分煤灰成分21.742.545.851.624.500.2065.410.232.500.09差差-122Kg石灰石石灰石1

9、9.292.954.230.384.300.2365.1864.822.411.57差差-23Kg粘土粘土16.3416.163.853.394.071.260.360.320.840.66差差-5.8Kg鐵粉鐵粉0.182.000.460.672.812.800.040.200.180.13差差+2.6Kg粘土粘土-1.821.83-0.210.380.010.14-0.160.040.050.07和和-0.3Kg鐵粉鐵粉0.010.100.170.030.150.14-0.120.010.120.01差差+0.2Kg石灰石石灰石-0.0900.1400.010-0.130.110.110余

10、余-0.090.140.01-0.020.11%76.13%1001.64.208.1214.20%13.82%1001.64.208.1218.121%11.4%1001.64.208.1211.6名名 稱稱配合比（配合比（%）燒矢量燒矢量SiO2Al2O3Fe2O3CaO石灰石石灰石粘粘 土土鐵鐵 粉粉82.1313.764.1135.040.731.999.671.410.252.030.470.160.761.9843.640.190.14生生 料料10035.7713.072.752.9043.97灼燒生料灼燒生料10020.354.284.5268.46灼燒生料灼燒生料煤煤 灰灰100-4.574.5719.422.454.081.624.310.2065.330.22熟熟 料料10021.875.704.5165.65計算率值得：KH=0.891 SM=2.14 IM=1.26 名名 稱稱濕基用量（份）濕基用量