模具企業(yè)的生產(chǎn)計(jì)劃管理

1、ala nce d and run the satisfaction of the people education. Room XX City Bureauof educational supervision of XX municipalityspe cific programme for advance full strictly rule party, according toCounty Organization Department on County "two learn ado" learning arrangements of specificprogra

2、mme and I Board learningeducation implementationprogramme spirit, according to distinguish level, and has targeted solution problem of requirements, ensure learningeducation made effectiveness, promote all membersconsci ously respected Constitution, and comply with party rules,with XI General Secret

3、 ary series important speech spirit armed mind, and guidepracti ce, a ndPromote the work and be qualifiedparty members and lear ning arrangements arehereby makes the following specific programmes.Learning requirements, on aMay 6, 2016 County economic information and Business Council System Committee

4、 "two learn a do" learning arrangementsdeepen understanding of theConstitution Party rules, Constitution Party rules i n the deep insightseries address thebasi c s pirit andpractical requirements. 1. Constitution Party rules. Learning of theparty Constitution, adee p understandi ng of the

5、party'snatur e, purpose, guiding principles, goals, organization, goodstyle, graspconditions, rights and obligations of party members, bearing in mind that oath,clearqualified party membercriteria and conditions.Learning the code of self-discipline of theCPC, theCPC's disciplinary regulation

6、s, theChineseCommunist Party Member Rights Ordi nance and so on, mastering self-discipline standardsof "four must", the "four upholdings", mastering various ty pesof disciplinary offence and punishment provisions. 2. series spoke.o XI General Secretaryseries important speech read

7、ing (2016 version) andout poverty for basic textbook, lacting politicalnew concept new thought ne w strategy of basic content, learning understand XI General Secretary in Fujian workduri ng advocate of "four grassroots" "immediately ondo" "drop" "weak bird first fl

8、y" and the in Na nping research st udypropose d of "gravity Xia moved", and "innovation mechanism", important thought, Master andstrengthen theparty spirit, fulfills thepur pose ideas, moral character, conservation related to the basic re quirements. Main understa nd master

9、followi ng aspectsconte nt: (1) ideal faith isCommunistsspirit Shang of "calcium", set rightof worldview, and Outlook on life, and values; (2) Chinadream isnational of dream, andnational of dream, andpeopleof dream, is Chinese modern yilai most great of dream,core Essentials is national pr

10、osperity, and national revitalization, and peoplehappiness; (3) China features Socialist is achi eved Chinese great revival ofStrategy layout is new of history conditions Xia party ruling acting political total strategy, consciously with "four a full"led the work; (5) insisted innovation,

11、and coordination, a nd green, and open, and shared developme nt is relationship Chinadevelopment globalof one deepchange, a ccording tonew development concept do job; (6) practice line Socialist core values, promote Socialist thought moral and Chinese traditional virtue模具企業(yè)的生產(chǎn)計(jì)劃管理發(fā)布： 2008-5-6 17:22:

12、51 來源 :模具網(wǎng)瀏覽 次 編輯： abihau對(duì)于模具生產(chǎn)這一典型的離散制造企業(yè)來說，模具的生產(chǎn)計(jì)劃管理一直是行業(yè)內(nèi)不斷探索的課題。北汽福田濰坊模具廠結(jié)合 MES 制造執(zhí)行系統(tǒng)的應(yīng)用， 嘗試將工廠生產(chǎn)計(jì)劃和車間作業(yè)計(jì)劃分層管理， 采用計(jì)算機(jī)輔助手段，逐步實(shí)現(xiàn)了對(duì)計(jì)劃和進(jìn)度的有效控制與協(xié)調(diào)。在模具的制造過程中，隨著企業(yè)規(guī)模的擴(kuò)大和生產(chǎn)管理的細(xì)化，企業(yè)的各個(gè)階層對(duì)生產(chǎn)計(jì)劃和進(jìn)度的及時(shí)了解越來越迫切，如高層領(lǐng)導(dǎo)想知道：企業(yè)當(dāng)前剩余的生產(chǎn)能力是多少？能不能透明地看到制造現(xiàn)場？能不能及時(shí)地看到生產(chǎn)進(jìn)度？能不能預(yù)測訂單的交貨時(shí)間？管理部門需要了解：制定的生產(chǎn)計(jì)劃是否能夠完成？生產(chǎn)現(xiàn)場的變動(dòng)會(huì)給后續(xù)訂單

13、帶來哪些變化？生產(chǎn)一線部門需要了解：如何組織幾百套模具的生產(chǎn)？如何安排數(shù)以千、萬計(jì)的工序加工？應(yīng)該把這個(gè)任務(wù)分配給那個(gè)班組？各個(gè)班組的負(fù)荷情況如何？如何最優(yōu)化地分配任務(wù)，以便于在客戶交貨期內(nèi)完工？如何及時(shí)地得到目前的完工情況？以上問題涉及到生產(chǎn)計(jì)劃的編制，也涉及到計(jì)劃執(zhí)行進(jìn)度。企業(yè)要面對(duì)繁雜的生產(chǎn)信息，制定出一個(gè)合理的生產(chǎn)計(jì)劃，需要了解設(shè)備使用情況、工件加工情況、員工工作情況、物料使用情況等等。這些信息量非常大，單純依賴人力來實(shí)現(xiàn)幾乎不可想象，濰坊模具廠采用 ERP 和 MES 系統(tǒng)實(shí)現(xiàn)了廠級(jí)生產(chǎn)計(jì)劃和車間作業(yè)計(jì)劃的合理分工、層層細(xì)化。本文結(jié)合濰坊模具廠MES 系統(tǒng)對(duì)車間作業(yè)計(jì)劃的分層管理，將

14、探討離散型制造企業(yè)的生產(chǎn)計(jì)劃管理。生產(chǎn)計(jì)劃的分層實(shí)現(xiàn)對(duì)模具行業(yè)來說，生產(chǎn)計(jì)劃根據(jù)實(shí)際需求分成了很多種，如：模具制造節(jié)點(diǎn)計(jì)劃 即工廠生產(chǎn)計(jì)劃、模具設(shè)計(jì)計(jì)劃、 模具生產(chǎn)準(zhǔn)備計(jì)劃、 模具物料需求計(jì)劃、 車間調(diào)度計(jì)劃等。 濰坊模具廠通過應(yīng)用 PDM 、ERP、 MES 系統(tǒng)，逐步將生產(chǎn)計(jì)劃實(shí)現(xiàn)了合理的分工。1、需求引入2003 年，濰坊模具廠成功實(shí)施了PDM 、CAPP 和 ERP 系統(tǒng)，模具的設(shè)計(jì)全部實(shí)現(xiàn)了體設(shè)計(jì)，經(jīng)營管理推進(jìn)ERP，企業(yè)的整個(gè)運(yùn)作過程全面實(shí)現(xiàn)了信息化管理。PDM平臺(tái)上的三維實(shí)由于模具的典型特點(diǎn)，即產(chǎn)品生產(chǎn)周期長，需求 /技術(shù) /設(shè)備 /人員各方面不確定因素多，為模具生產(chǎn)計(jì)劃的編制帶

15、來很大的困難。 ERP 根據(jù)工廠節(jié)點(diǎn)計(jì)劃編制出來的長周期的計(jì)劃，綜合考慮了能力、優(yōu)先級(jí)等客觀因素，結(jié)合項(xiàng)目管理的思想基本實(shí)現(xiàn)了宏觀計(jì)劃的調(diào)控，但由于不能及時(shí)掌握車間生產(chǎn)實(shí)際情況，廠級(jí)生產(chǎn)計(jì)劃下發(fā)到制造車間執(zhí)行時(shí)， 多數(shù)訂單的實(shí)際生產(chǎn)進(jìn)度與 ERP計(jì)算出要求的進(jìn)度之間產(chǎn)生較大的不一致，導(dǎo)致車間很難按照 ERP 所定的廠級(jí)生產(chǎn)計(jì)劃對(duì)生產(chǎn)任務(wù)進(jìn)行安排。PDM 、 CAPP、 ERP 系統(tǒng)在生產(chǎn)管理方面存在的問題：車間詳細(xì)排產(chǎn)計(jì)劃所需的基礎(chǔ)數(shù)據(jù)不準(zhǔn)確，生產(chǎn)成本難以控制，工時(shí)定額、工具、設(shè)備狀態(tài)以及生產(chǎn)現(xiàn)場狀態(tài)等進(jìn)行車間作業(yè)計(jì)劃所需的基礎(chǔ)數(shù)據(jù)不準(zhǔn)確；ull strictly ruleparty is a

16、ll members common responsibility, must implementation to each branch and each name members. 3 . Play a vanguar d and exemplary role in life.Keep to the correctpolitical ori entation, political sensitivity and politicaljudgment, dare to fight against all kindsof wrong thought, wrong words and deeds.

17、(2) firmly establish consciousness of theparty, the party member'sconsciousness. Focus on someparty members sense of organization and discipline, they do notparticipate in theOrganization, is not required to pay membershi p dues for a long time,donot play a vanguard and exemplary role,somedon

18、9;t even mention membership, fail to make adistincti on between right and wr ong, failing to observepolitical discipline and rules, apurpose. Focuson people'sconce ption of some party members, lack of sense of service, do not carefor the massesdid not take the initiative, and some even hurt publ

19、ic interests, job, excellent thick friends, eating,and soon.Bearing in mind the fundamental purposeof ser ving, top peopleat heart, close ties with the masses,be kind to pe ople, dedicated to public service andplay a part inpoverty relief, withpracti cal actions to win the trust and support of the m

20、asses. (4) activelypracticing the Socialist core values. Focus on do not observe stringent members, knowledge out of devotion, talk about ethics, good faith isnot enough, and someeven val ue di stortions, moral misconduct, sexy vulgar, materialistic, and so on.Strengthening moralcultivation, Zonta f

21、or good,pay attention to self-discipline, spiritualpursuit, to internalize thecore values i nto conscious acti on,with exemplary behavior influe nce and leadpeople. (5) set up in the practistability. Focus on some party members with thestatusquo, a less aggressive mood,contedepre sse d, saying slugg

22、ishagain, just to getby not seeking guodeyi ng,some even perf unctory address, evading responsibility and other issues.Actively adapt to the economicdevelopment of the newnormal, seriously implement the new devel opment philosophy,hardworkhard work hard, ba sed on theirowndedication.Second, on theCo

23、uncil of the section-level cadres above requirements section aboveparty cadres to take the lead in the education working closely with leadi ng practice, lern more,better, morestrict requirements, higher, and strive to improve the ideologigrass-roots organizations, andparty of cadres, and partyof dis

24、ci pli ne, chapternt, de ep grasp "two a vanguard" of nature and mission, furtherclear "four a service" of requirements, master members leaders musthas of six items basicconditi ons. Studying the code of self-discipline of theCPC the CPC disciplinary regulations regulationsof the

25、 CPC local committees of the party work of theChineseCommunist Party (for trial implementation) Ordinance, such as thesele ction and appointment of party and Government leadingcadres work of important laws and reg ulations withinala nce d and run the satisfaction of the people education. Room XX Cit

26、y Bureauof educational supervision of XX municipalityspe cific programme for advance full strictly rule party, according toCounty Organization Department on County "two learn ado" learning arrangements of specificprogramme and I Board learningeducation implementation programme spirit, acco

27、rding to distinguish level, and has targeted solution problem of requirements, ensure learningeducation made effectiveness, promote all membersconsci ously respected Constitution, and comply with party rules,with XI General Secretary series important speech spirit armed mind, and guidepracti ce, a n

28、dPromote the work and be qualifiedparty members and lear ning arrangements arehereby makes the following specific programmes.Learning requirements, on all party members tMay 6, 2016 County economic information and Business Council System Committee "two learn a do" learning arrangementsdeep

29、en understanding of theConstitution Party rules, Constitution Party rules i n the deep insightseries address thebasi c s pirit andpractical requirements. 1. Constitution Party rules. Learning of theparty Constitution, adee p understandi ng of the party's nature, purpose, guiding principles, goal

30、s, organization, goodstyle, graspconditions, rights and obligations of party members, bearing in mind that oath,clear qualified party membercriteria and conditions.Learning the code of self-discipline of theCPC, theCPC's disciplinary regulations, theChineseCommunist Party Member Rights Ordi nanc

31、e and so on, mastering self-discipline standardsof "four must", the "four upholdings", mastering various ty pesof disciplinary offence and punishment provisions. 2. series spoke.o XI General Secretaryseries important speech reading (2016 version) andout poverty for basic textbook

32、, learningacting politicalnew concept new thought ne w strategy of basic content, learning understand XI General Secretary in Fujian workduri ng advocate of "four grassroots" "immediately ondo" "drop" "weak bird first fly" and the in Na nping research st udypr

33、oposed of "gravity Xia moved", and "innovation mechanism", important thought, Master andstrengthen theparty spirit, fulfills thepur pose ideas, moral character, conservation related to the basic re quirements. Main understa nd master followi ng aspectsconte nt: (1) ideal faith is

34、Communistsspirit Shang of "calcium", set rightof worldview, and Outlook on life, and values; (2) Chinadream isnational of dream, andnational of dream, andpeopleof dream, is Chinese modern yilai most great of dream,core Essentials is national prosperity, and national revitalization, and peo

35、plehappiness; (3) China features Socialist is aStrategy layout is new of history conditions Xia party ruling acting political total strategy, consciously with "four a full"led the work; (5) insisted innovation, and coordination, a nd green, and open, and shared developme nt is relationship

36、 Chinadevelopment globalof one deepchange, a ccording tonew development concept do job; (6) practice line Sociali st core values, promote Socialist thought moral and Chinese traditional virtue車間無法實(shí)現(xiàn)實(shí)時(shí)的動(dòng)態(tài)跟蹤和控制在制品的進(jìn)度信息，不能及時(shí)向廠級(jí)計(jì)劃部門及其他相關(guān)部門反饋相應(yīng)的信息以支持其決策；對(duì)機(jī)床的使用情況不能進(jìn)行有效地監(jiān)控，如機(jī)床占用情況、機(jī)床停機(jī)情況、機(jī)床實(shí)際負(fù)荷、機(jī)床累計(jì)負(fù)荷；派工單發(fā)

37、放及上繳統(tǒng)計(jì)不及時(shí)，工時(shí)的信息反饋也是通過人工錄入，造成工時(shí)信息帶有隨意性，不準(zhǔn)確且錄入時(shí)間滯后，廠級(jí)部門不能及時(shí)了解實(shí)際生產(chǎn)情況；車間詳細(xì)排產(chǎn)計(jì)劃編制采用手工填計(jì)劃表的形式，編制效率較低；主生產(chǎn)計(jì)劃編制是根據(jù)工作中心計(jì)算出來的一個(gè)能力當(dāng)量的概念，而不是真正的制造天數(shù)，只能進(jìn)行宏觀調(diào)控計(jì)劃，不能用來指導(dǎo)車間的實(shí)際生產(chǎn)。為了解決工廠生產(chǎn)計(jì)劃、生產(chǎn)調(diào)度、進(jìn)度控制、進(jìn)度反饋、質(zhì)量反饋等問題，濰坊模具廠開始實(shí)施 MES 制造執(zhí)行系統(tǒng)， 同時(shí)對(duì) ERP 系統(tǒng)生產(chǎn)計(jì)劃管理模塊進(jìn)行了必要的調(diào)整， 以實(shí)現(xiàn)生產(chǎn)計(jì)劃分層控制的思想。2、生產(chǎn)計(jì)劃的分層實(shí)現(xiàn)思路 生產(chǎn)計(jì)劃管理分級(jí)，ERP 負(fù)責(zé)廠級(jí)生產(chǎn)計(jì)劃以及MRP運(yùn)

38、算并給出展望期內(nèi)工作中心的能力需求，MES負(fù)責(zé)在主計(jì)劃的基礎(chǔ)上做車間詳細(xì)計(jì)劃的排產(chǎn)； 通過 PLC 控制器等監(jiān)測，讀取機(jī)床啟停、運(yùn)轉(zhuǎn)、報(bào)警，以及機(jī)床主軸的轉(zhuǎn)速，獲得機(jī)床的運(yùn)行狀態(tài)，通過簡單的按鈕操作實(shí)現(xiàn)關(guān)鍵工序的實(shí)際開工、完工時(shí)間錄入。MES 業(yè)務(wù)流程圖如圖1 所示。ull strictly rule party i s all members common responsibility, must implementation to eachbranch and each name members. 3 . Play a vanguar d and exemplary role in lif

39、e.Keep to the correctpolitical ori entation, politicalsensitivity and political judgment, dareto fight against all kindsof wrong thought, wrong words and deeds. (2) firmly establish consciousness of theparty, the party member'sconsciousness. Focus on some party members sense of organization and

40、discipline, they do not participate i n theOrganization, is not required to pay membership dues for a long time,donot play a vanguard and exemplary role,some don't even mention membership, fail to make adistincti on between right and wr ong, failing to observepolitical discipline and rules, a nd

41、 so on.Always keep in mind thathe is a Communist,strengthen partyspirit, lipurpose. Focuson people'sconce ption of some party members, lack of sense of service, do not carefor the massesdid not take the initiative, and some even hurt public interests, job, excellent thick friends, eating,and soo

42、n.Bearing in mind the fundamental purposeof serving, top peopleat heart, close ties with the masses,be kind to pe ople, dedicated to public service andplay a part inpoverty relief, withpracti cal actions to win the trust and support of the masses. (4) activelypracticing the Socialist core values. Fo

43、cus on do not observe stringent members, knowledge out of devotion, talk about ethics, good faith isnot enough, and someeven val ue distortions, moral misconduct, sexy vulgar, materialistic, and so on.Strengthening moralcultivation, Zonta for good,pay attention to self-discipline, spiritualpursuit,

44、to internalize thecore values i nto conscious acti on,with exemplary behavior influe nce and leadpeople. (5) set up in the practicestability. Focus on some party members with thestatusquo, a less aggressive mood,depre sse d, saying sluggishagain, just to getby not seeking guodeying, some even perf u

45、nctory address, evading responsibility and other issues.Actively adapt to the economicdev elopment of the newnormal, seriously implement the new devel opment philosophy,hardworkhard work hard, ba sed on theirowndedication.Second, on theCouncil of the section-level cadres above requirements section a

46、boveparty cadres to take the lead in the education working closely with leadi ng practice, lern more,better, morestrict requirements, hig her, and strive to improve the ideological a nd political quality agrass-roots organizations, andparty of cadres, and partyof discipli ne, chapterconte nt, deep g

47、rasp "two a vanguard" of nature and mission, furtherclear "four a service" of requirements, master members leaders musthas of six items basicconditi ons. Studying the code of self-discipline of theCPC the CPC disciplinary regulations regulationsof the CPC local committees of the

48、party work of theChineseCommunist Party (for trial implementation) Ordinance, such as thesele ction and appointment of party and Government leadingcadre s work of importantlaws and reg ulations within.圖 1 MES 業(yè)務(wù)流程3、 ERP 對(duì)工廠生產(chǎn)計(jì)劃的管理在沒有實(shí)施福田模具 MES 之前，濰坊模具廠 ERP 系統(tǒng)對(duì)生產(chǎn)計(jì)劃的管理采用了從上到下一起管的思路，即在接到訂單以后就開始編制生產(chǎn)計(jì)劃，設(shè)

49、計(jì)完成以后根據(jù)情況調(diào)整生產(chǎn)計(jì)劃，進(jìn)行物料需求計(jì)劃運(yùn)算，生產(chǎn)車間按照調(diào)整后的計(jì)劃組織生產(chǎn)。此模式存在的最大問題是， 由于計(jì)劃部門直接編制了車間層的生產(chǎn)計(jì)劃， 造成了兩個(gè)部門之間的計(jì)劃差異，而且由于計(jì)劃部門并沒有及時(shí)了解車間進(jìn)度， 生產(chǎn)部門并不認(rèn)同計(jì)劃部門的計(jì)劃， 造成了兩個(gè)部門的對(duì)立。鑒于此，我們以模具行業(yè)通用的模具節(jié)點(diǎn)計(jì)劃作為工廠生產(chǎn)計(jì)劃，將其納入ERP 管理，物料需求計(jì)劃的運(yùn)算以此計(jì)劃為標(biāo)準(zhǔn)，設(shè)計(jì)、生產(chǎn)準(zhǔn)備、車間調(diào)度計(jì)劃全部按照節(jié)點(diǎn)計(jì)劃展開。4、 MES 對(duì)車間調(diào)度計(jì)劃的管理福田模具 MES 系統(tǒng)的主要出發(fā)點(diǎn)就是細(xì)化車間調(diào)度計(jì)劃， 實(shí)現(xiàn)快速編制出符合車間實(shí)際情況的車間級(jí)調(diào)度計(jì)劃為目的，系統(tǒng)采

50、用計(jì)劃模板與經(jīng)驗(yàn)相結(jié)合的方式來實(shí)現(xiàn)。;.ala nce d and run the satisfaction of the people education. Room XX City Bureauof educational supervision of XX municipalityspe cific programme for advance full strictly rule party, according toCounty Organization Department on County "two learn ado" learning arrangemen

51、ts of specificprogramme and I Board learningeducation implementation programme spirit, according to distinguish level, and has targeted solution problem of requirements, ensure learningeducation made effectiveness, promote all membersconsci ously respected Constitution, and comply with party rules,w

52、ith XI General Secretary series important speech spirit armed mind, and guidepracti ce, a ndPromote the work and be qualifiedparty members and lear ning arrangements arehereby makes the following specific programmes.Learning requirements, on all party members tMay 6, 2016 County economic information and Business Council System Committee "two learn a do" lea