組合式空調(diào)器系列技術(shù)手冊

1、組合式空調(diào)器系列技術(shù)手冊山東凌頓人工環(huán)境設(shè)備有限公司一、產(chǎn)品概述“凌頓”牌組合式空調(diào)器，是山東凌頓人工環(huán)境設(shè)備有限公司經(jīng)多年研發(fā)，已形成能滿足各種要求的系列產(chǎn)品。其風(fēng)量范圍從3000m3/h-120000m3/h，可以滿足冷卻、加熱、加濕、除濕、凈化等各種要求。機(jī)組采用組合式框架板結(jié)構(gòu)?？諝馓幚硇阅荦R備，組裝靈活，運(yùn)輸方便，根據(jù)客戶要求，可直接在現(xiàn)場安裝，具有結(jié)構(gòu)新穎，外觀美觀，安裝維修方便，剛性好，漏風(fēng)量小等特點(diǎn)，此機(jī)組可用于恒溫恒濕空調(diào)系統(tǒng)及空調(diào)凈化等工程的空氣處理系統(tǒng)，此機(jī)組與自動控制裝置相配合，可實(shí)現(xiàn)溫度和濕度的自動調(diào)節(jié)。此產(chǎn)品可廣泛應(yīng)用于精密機(jī)械制造、精密計(jì)量、儀器儀表、航空航天工業(yè)

2、、電子工業(yè)、冶金、化工、紡織、醫(yī)院、食品等工業(yè)部門集中送風(fēng)的空氣處理系統(tǒng)，也適用于賓館、飯店、辦公大樓、影劇院、商場、體育館等公共建筑舒適性空調(diào)系統(tǒng)的空氣處理。二、產(chǎn)品特點(diǎn)1）框架：采用鋁合金框架，外表美觀大方?？蚣苡商厥庵谱鞯慕沁B接件采用插入方式牢固的連接在一起，連接方便牢固2）面板：機(jī)組面板采用內(nèi)外雙層彩色鋼板結(jié)構(gòu)，兩層板之間充注為高密度聚氨酯或聚苯乙烯發(fā)泡保溫材料，導(dǎo)熱系數(shù)小于0.022w/（m.），密度達(dá)到45kg/m3，具有導(dǎo)熱系數(shù)小，強(qiáng)度高的特點(diǎn)，適用于各種環(huán)境條件。保溫材料中加入阻燃材料，其防火指標(biāo)達(dá)到或超過國家防火要求，面板有30mm和50mm兩種厚度可選擇。3）風(fēng)機(jī)：風(fēng)機(jī)采用

3、國產(chǎn)或進(jìn)口名牌雙進(jìn)風(fēng)離心風(fēng)機(jī)。采用進(jìn)口軸承，每臺風(fēng)機(jī)均經(jīng)過嚴(yán)格的動、靜平衡試驗(yàn)，確保風(fēng)機(jī)能在各種情況下很好的運(yùn)轉(zhuǎn)。風(fēng)機(jī)有前彎和后彎兩種系列多種規(guī)格，滿足不同風(fēng)量和風(fēng)壓的場合。風(fēng)機(jī)和電機(jī)采用皮帶傳動，可通過更換皮帶輪方便的調(diào)節(jié)風(fēng)機(jī)轉(zhuǎn)速從而改變風(fēng)量和風(fēng)壓。4）電機(jī)：電機(jī)采用國產(chǎn)或進(jìn)口名牌電機(jī)，防護(hù)等級IP54，絕緣等級F級。5）表冷器：表冷器采用優(yōu)質(zhì)銅管和波紋翅片，經(jīng)機(jī)械脹管焊接而成，管片結(jié)合緊密，傳熱效率高。每個表冷器均經(jīng)過2.8Mpa的試壓和檢漏測試，確保表冷器安全、可靠運(yùn)行。6）接水盤：采用先進(jìn)的干式水盤設(shè)計(jì)，確保排水口位于水盤的最低位，冷凝水不會在水盤中停留。特別適合用于潔凈場合。7）組合

4、式空調(diào)器具有十分強(qiáng)大的各種功能段，包括混合段、表冷段、加熱段（電加熱段、熱水加熱段、蒸氣加熱段）、過濾段（初效、中效）、加濕段（濕膜加濕、高壓微霧加濕、蒸氣加濕）、新風(fēng)段、送風(fēng)段、回風(fēng)段、中間段、風(fēng)機(jī)段、消聲段等?？筛鶕?jù)不同的工作場合和要求，任意選用，滿足用戶的各種要求。8）機(jī)組的過濾器、加濕器、擋水板、電機(jī)等有各種不同品牌的產(chǎn)品供選用，同時可根據(jù)用戶的要求，加配各種電控裝置。三、ZK空氣處理機(jī)型號說明舉例說明：ZK10-6Y表示：組合式空調(diào)器，風(fēng)量10000m3/h，表冷器為6排管，進(jìn)出水方式為右進(jìn)水注：機(jī)組左右式判定方法：順氣流方向看，進(jìn)出水管在左側(cè)的為左式，反之為右式。四、組合形式五、機(jī)

5、組各功能段參數(shù)表型號項(xiàng)目ZK03ZK04ZK05ZK06ZK07ZK08ZK09ZK10ZK15ZK20風(fēng)量m3/h3000400050006000700080009000100001500020000主要技術(shù)參數(shù)冷量kW入口工況27CDB/19.5CWB4排17.5223.3529.1236.4040.0447.3251.6060.2087.68124.40150572009025.43313.0434434405554437651770754051055846排21.6028.8035.5244.4048.8457.7269.6081.20107.84152.40kCal/h1857624

6、768305473818442002495335985565832927421310568排25.6834.2443.3554.2059.6270.4678.2491.28120.98171.602208529445372904651251273605566728678501104026147576冷量kW入口工況15CDB熱水2排24.1232.1640.2250.2855.3165.3677.3390.22120.19170.8820743276583459343241475555521365502775851033651465574排34.9846.6659.1473.9281.3195

7、.10108.99124.82173.76248.88kCal/h300083401285085063571699278264692001107345149434214037蒸汽2排29.7639.6851.0463.8070.1882.9293.60109.20147.52212.402559434125439845486860355713288049693912126857182664迎面風(fēng)速m3/h2.5余壓 Pa412431518510470559655578608617噪聲dB(A)62626365656568687376初效過濾段段長度(mm)255風(fēng)速(m/s)沒/2.5初阻（P

8、a/mmH2O）50/5.1終阻（Pa/mmH2O）100/10.2計(jì)數(shù)效率（%）60%重量（kg）50506060707085100130145中效過濾段段長度(mm)855風(fēng)速(m/s)沒/0.2初阻（Pa/mmH2O）75/7.65終阻（Pa/mmH2O）150/15.3計(jì)數(shù)效率（%）50%重量（kg）145145170170200200230270350440加濕段加濕量（kg/h）12151822252934385065干蒸汽段長度mm255重量kg656580809595110128165205高壓水段長度mm455重量kg55556565787890104135170 型號項(xiàng)目Z

9、K25ZK30ZK40ZK50ZK60ZK80ZK100ZK120風(fēng)量m3/h250003000040000500006000080000100000120000主要技術(shù)參數(shù)冷量kW入口工況27CDB/19.5CWB4排152.40181.72208.56283.50340.20448.00588.80691.201310541562751793522438102925723852805053585944326排197.60237.16275.44333.50400.20521.50685.40804.60kCal/h20355523687828551028581034417244845058

10、94446919558排222.00266.64309.32391.50469.80617.40811.44952.56190820228310255015335590404028530964697838819202冷量kW入口工況15CDB熱水2排210.72271.39318.65388.50466.20616.14809.78850.621812192333972740373341104009325298806965.148175334排311.28372.94441.41562.80675.36898.801181.281386.72kCal/h26770132330837961348

11、400858081077296810159011192578蒸汽2排269.20327.36389.84478.50574.20768.601010.161185.842315122815303352624115104938126609968687381018822迎面風(fēng)速m3/h余壓 Pa6376397558049318511000831噪聲dB(A)7882828485868788初效過濾段段長度(mm)255風(fēng)速(m/s)沒/-2.5初阻（Pa/mmH2O）50/5.1終阻（Pa/mmH2O）100/10.2計(jì)數(shù)效率（%）60%重量（kg）190255260305390505710810

12、中效過濾段段長度(mm)855風(fēng)速(m/s)沒/0.2初阻（Pa/mmH2O）75/7.65終阻（Pa/mmH2O）150/15.3計(jì)數(shù)效率（%）50%重量（kg）5306407508801040135019002160加濕段加濕量（kg/h）7590120150180240250350干蒸汽段長度mm255重量kg235280295350430550755865高壓水段長度mm455重量kg210250280330410535730840型號項(xiàng)目ZK03ZK04ZK05ZK06ZK07ZK08表冷段段長度mm655排管數(shù)468468468468468468換熱面積m226.239.452.5

13、35.052.570.045.067.580.056.284.3112.461.892.8123.773.1109.6146.2水流量t/h3.013.724.422.024.955.895.016.117.466.267.649.326.898.4010.288.149.8312.12水阻力kPa/mH2O7.7413.148.037.7213.148.039.7616.9910.449.7616.9910.449.7616.9910.449.7616.9910.440.791.340.820.791.340.821.001.731.071.001.731.071.001.731.071.0

14、01.731.07進(jìn)出水溫度 7/127/121表冷器臺數(shù)1重量kg160175180146175195175186200195235254245265275256265276加熱段段長度mm655管排數(shù)242424242424換熱面積m212.825.717.134.222.066.027.585.230.260.535.7107.2水流量t/h3.963.962.725.282.725.283.406.603.747.264.428.58水阻力kPa3.48.51.45.62.27.82.27.92.58.92.910加熱器臺數(shù)1熱水溫度60重量kg14516015517015517018

15、5210225240230255風(fēng)機(jī)段段長度1255重量kg375375395395410410回風(fēng)段一般情況下回風(fēng)機(jī)量為送風(fēng)機(jī)量的80%，回風(fēng)機(jī)全壓為送風(fēng)機(jī)全壓的50% ，如果用戶另有選擇可在合同中單獨(dú)注明，風(fēng)機(jī)轉(zhuǎn)速、電機(jī)功率，段長按實(shí)際情況確定型號項(xiàng)目ZK09ZK10ZK15ZK20ZK25ZK30表冷段段長度mm655排管數(shù)468468468468468468換熱面積m282.5123.7164.996.2144.3182.4130.0184.8238.8180.42800374.5237.4386.0474.8288.5438.6677.2水流量t/h8.6811.8718.6410.

16、3813.8716.7016.0816.8820.8020.026.2128.5216.2133.8348.1831.2640.7848.86水阻力kPa/mH2O11.6610.0812.6211.6810.0812.627.2112.1113.138.2314.0717.4810.2411.7714.7511.1613.1016.281.181.031.341.181.031.310.741.241.840.841.441.781.081.201.511.141.341.66進(jìn)出水溫度 7/12表冷器臺數(shù)12重量kg2802953153353483653863984354554855265

17、45595646658686721加濕段段長度mm655管排數(shù)242424242424換熱面積m240.380.690.4100.863.677.081.6183.2116.0232.2141.5282.2水流量t/h7.927.928.908.9021.1221.1226.4013.2026.4038.6029.0429.04水阻力kPa2.99.92.99.93.612.92.214.75.417.25.517.5加熱器臺數(shù)12熱水溫度60重量kg24525626686312375396465482503542583風(fēng)機(jī)段段長度1455165518552255重量kg54057071087

18、08701360回風(fēng)段一般情況下回風(fēng)機(jī)量為送風(fēng)機(jī)量的80%，回風(fēng)機(jī)全壓為送風(fēng)機(jī)全壓的50% ，如果用戶另有選擇可在合同中單獨(dú)注明， 風(fēng)機(jī)轉(zhuǎn)速、電機(jī)功率，段長按實(shí)際情況確定 型號項(xiàng)目ZK40ZK50ZK60ZK80ZK100ZK120表冷段段長度mm655排管數(shù)468468468468468468換熱面積m2443.6518.4687.2421.7630.5843.3506.1759.01011.9677.81016.71355.4890.81336.21781.41045.61568.62091.4水流量t/h35.8747.3858.2048.7657.3667.3458.5168.8380

19、.8177.0689.70106.18101.27117.88139.57118.89138.39163.84水阻力kPa/mH2O12.8315.7319.207.4717.0015.727.4717.0015.728.5019.4617.948.5019.4617.848.5019.6417.941.321.611.860.761.731.600.7611.731.600.871.991.830.871.991.830.871.991.83進(jìn)出水溫度 7/12表冷器臺數(shù)234重量kg715748786815865886895946102399614551802176218002007216

20、524982700加濕段段長度mm655管排數(shù)242424242424換熱面積m2188.0336.0206.2412.3247.5494.7331.4666.7435.6871.0511.41022.6水流量t/h29.0428.0433.0066.0039.6079.2046.2092.4060.72121.4471.28142.56水阻力kPa3.210.73.511.84.313.84.914.85.216.62.511加熱器臺數(shù)2熱水溫度60重量kg615684710782943986125614301580168017301840風(fēng)機(jī)段段長度225528553255重量Kg1700

21、21002350310037003950回風(fēng)段一般情況下回風(fēng)機(jī)量為送風(fēng)機(jī)量的80%，回風(fēng)機(jī)全壓為送風(fēng)機(jī)全壓的50% ，如果用戶另有選擇可在合同中單獨(dú)注明，風(fēng)機(jī)轉(zhuǎn)速、電機(jī)功率，段長按實(shí)際情況確定六、尺寸參數(shù)1、混合段外形尺寸表型號WHLA×BCDZK0310551055855400×400127201ZK0410551055855400×400127201ZK0512551055855400×400127201ZK0612551055855400×400127201ZK0712551255855400×600127398ZK081255

22、1255855400×600127398ZK0914551255855450×600102298ZK1014551455855450×600102498ZK15155516551055630×600112512ZK20185518551055600×800127727ZK25225518551255800×800127527ZK30245520551255800×1050127327ZK40285520551255800×1400127327205ZK50305522551255800×150012720

23、5ZK603055265514551000×1500127527ZK803455305514551000×2000127327ZK10034552255+205516551250×20001021530ZK12034552455+245520551510×200017221002、中間斷，初效過濾段、中效過濾段和消聲段中間斷，初效過濾段、中效過濾段和消聲段混合段外形尺寸型號WHLZK0310551055中間斷初效過濾段中效過濾段消聲段ZK04105510556552558552055ZK05125510556552558552055ZK061255105

24、56552558552055ZK07125512556552558552055ZK08125512556552558552055ZK09145512556552558552055ZK10145514556552558552055ZK15155516556552558552055ZK20185518556552558552055ZK25225518556552558552055ZK30245520556552558552055ZK40285520556552558552055ZK50305522556552558552055ZK60305526556552558552055ZK803455305

25、56552558552055ZK10034552255+20556552558552055ZK12034552455+24556552558552055注：消聲段標(biāo)準(zhǔn)段長L如上表所示，用戶如因機(jī)房面積等因素需要減少L長度時，可協(xié)商調(diào)整，但消聲效果將有所下降3、表冷段表冷段外形尺寸型號WHABDEE進(jìn)出水管管徑4排6排8排4排6排8排4排6排8排4排6排8排4排6排8排ZK0310551055211211216409409399-99165231112ZK0410551055211211223562562549-112ZK0512551055211211223562562538-112ZK061

26、2551055216216223704704690-222ZK0712551255216216223780780766-222ZK0812551255216216231833833803-223ZK0914551255216223223866842842-222ZK10145514552162312311006979979-233ZK1516551655223223223223549549549105105105222ZK2018551855223223223701701701105105105222ZK2522551855223231231701685685105121121233ZK302

27、4552055223231231777761761105121121233ZK4028552055223231231777761761105121121233ZK5030552255223231231B=842B=655B=806B=649B=806B=649105121121233ZK6030552655223231231713697697105121121233ZK8034553055223231231B=886B=789B=849B=773B=849B=77392108108233ZK10034552255+2055223231231B=789B=655B=773B=649B=773B=

28、64992108108233ZK12034552455+2455223231231B=1018B=842B=1002B=926B=1002B=926921081082334、加熱段加熱（預(yù)熱）段外形尺寸型號WHABDE進(jìn)出水管管徑4排6排4排6排4排6排4排6排4排6排ZK0310551055211211409409-9916511ZK0410551055211211562562-11ZK0512551055211211562562-11ZK0612551055202216714704-11ZK0712551255202216780780-12ZK0812551255202216843833-

29、12ZK0914551255216216856856-22ZK101455145521621610091009-22ZK15165516552112165735498110512ZK20185518552162237157019110522ZK25225518552162237157019110522ZK302455205522322377777710510522ZK402855205522322377777710510522ZK5030552255223223B=942B=855B=942B=942929222ZK6030552655223223713713929222ZK803455305

30、5223223B=886B=789B=865B=789929222ZK10034552255+2055223223B=789B=855B=789B=855929222ZK12034552455+1455223223B=1018B=942B=1018B=9429292225、加濕段加濕段外形尺寸型號WH冷凝水管ZK03105510551ZK0410551055ZK0512551055ZK0612551055ZK0712551255ZK0812551255ZK0914551255ZK101455145ZK1516551655ZK2018551855ZK2522551855ZK3024552055Z

31、K4028552055ZK5030552255ZK6030552655ZK8034553055ZK10034552255+2055ZK12034552455+2455 （注、可依據(jù)客戶要求選用其他加濕方式，訂貨時須特別說明）6、分流段分流段外形尺寸型號WHLABCC1ZK03105510551255400400127200ZK04105510551255400400127200ZK05125510551255400400127200ZK06125510551255400400127200ZK07125512551255400600127200ZK081255125512554006001272

32、00ZK09145512551255450600102150ZK10145514551255450600102150ZK15165516551655630600112170ZK20185518551655600800127200ZK25225518552055800800127200ZK302455205520558001050127200ZK402855205520558001400127200ZK503055225520558001600127200ZK6030552655245510001600127200ZK8034553055245510002000127200ZK100345522

33、552055285512502000102150ZK1203455245524553710151020001723457、送風(fēng)機(jī)段送風(fēng)機(jī)段（側(cè)出風(fēng)）外形尺寸型號WHLABDZK03105510551255400400201ZK04105510551255400400201ZK05125510551255400400201ZK06125510551255400400201ZK07125512551255400600398ZK08125512551255400600398ZK09145512551255450600298ZK10145514551255450600488ZK151655165516

34、55630600512ZK20185518551655600800727ZK25225518552055800800527ZK302455205520558001050327ZK402855205520558001400327ZK503055225520558001600205ZK6030552655245510001600527ZK8034553055245510002000327ZK1003455225520552855125020001530ZK1203455245524553710151020002100送風(fēng)機(jī)段（上出風(fēng)）外形尺寸型號WHLABDZK031055105512554004

35、0095ZK0410551055125540040095ZK05125510551255400400127ZK06125510551255400400127ZK07125512551255400600127ZK08125512551255400600127ZK0914551255145560045097ZK1014551455145560045097ZK15165516551655630600112ZK20185518551655600800127ZK25225518551855800800127ZK302455205522558001050955ZK402855205522558001400

36、955ZK5030552255285580016001327ZK60305526552855100016001127ZK80345530553255100020001527ZK1003455225520553255125020001302ZK12034552455245532551510200011728、回風(fēng)機(jī)段回風(fēng)機(jī)段外形尺寸型號WHLABCDZK0310551055125540040095201ZK0410551055125540040095201ZK05125510551255400400127201ZK06125510551255400400127201ZK0712551255125

37、5400600127398ZK08125512551255400600127398ZK0914551255145560045097298ZK1014551455145560045097498ZK15165516551455630600112512ZK20185518551655600800127727ZK25225518551655800800127527ZK302455205520558001050127327ZK402855205520558001400127327ZK503055225524558001600127205ZK6030552655245510001600127527ZK80

38、34553055285510002000127327ZK1003455225520552855125020001021530ZK1203455245524552855151020001722100七、空調(diào)機(jī)組的安裝、使用及維護(hù)1、安裝說明1） 機(jī)組的四周，尤其是檢修門及外接水管一側(cè)應(yīng)留有充分空間，供維護(hù)設(shè)備使用。2） 機(jī)組應(yīng)放置在平整的基座上（水泥或槽鋼焊接成）基座應(yīng)高于機(jī)房地平面200-250mm。在淋水段、表面冷卻段應(yīng)設(shè)排水溝或地漏，以便冷凝水排放或清洗機(jī)組時排放污水。3） 機(jī)組進(jìn)出風(fēng)口與風(fēng)管連接處需用軟性聯(lián)接；外管路與機(jī)組管路相接時，不能用力過猛以免損壞換熱器。4） 必須將外接管路的水路清洗干凈后方可與空調(diào)機(jī)組的進(jìn)出水管相連，以免將換熱器水路堵死。5） 為了方面操作，用戶應(yīng)在機(jī)組外部的進(jìn)出水管上安裝放氣及泄水閥門。通水時旋開放氣閥門排氣，排完后將閥門旋緊，停機(jī)后通過泄水閥門排出換熱器水管內(nèi)的積水。6） 空調(diào)機(jī)的供電為380V/50Hz。檢查電源電壓符合要求后方可與電機(jī)電源相連，接通后先啟動一下電機(jī)，