QCP品質(zhì)控制計(jì)劃模板

1、1/11ControlControl PlanPlan 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial run 試產(chǎn) Mass production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待定Control Plan NO. Part Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客

2、戶工程批準(zhǔn)/日期：（如需要）NAPart name/Description零件名稱/描述：C086電池組裝C086 Battery assembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier/Plant供應(yīng)商/工廠名稱：SMACOSupplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(

3、If Reqd)其他批準(zhǔn)/日期：（如需要） NAPart/Process NO.零件/過程編號(hào)Process Name/OperationDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic class特性分類Methods 方法Reaction plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measureme

4、nt Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling plan抽樣計(jì)劃責(zé)任部門ResponsibleDepartmentsControl Method控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率0電池首件品確認(rèn)First ArticleInspection (FAI)吸煙治具RTD TesterC078煙彈C078CartridgesU020充電器U020 charge直流電源 DC Power1吸力測(cè)試RTD test -0.8 -1.8KPa適配OK,有煙霧被吸出，兩個(gè)LED燈同時(shí)亮Normal

5、 mate & two Led light吸煙治具RTD tester5PCS每天開拉時(shí)或訂單變更時(shí)whenproductionline start ororderchanged10PCS每天開拉時(shí)或訂單變更時(shí)whenproduction linestart or orderchangedIPQC 抽檢IPQC Sampling首檢確認(rèn)表FAI checklist重新制作及分析原因Readjust and analysis2充電功能測(cè)試Charge function test接上U020，兩個(gè)LED等呈呼吸燈，充電電流為0.350.4Atwo Led breathing light直流

6、電源 DC Power首檢確認(rèn)表FAI checklist重新制作及分析原因Readjust and analysis3外觀appearance電池管外觀無刮傷或生銹No scraped or get rusty目視Visual check首檢確認(rèn)表FAI checklist重新制作及分析原因Readjust and analysis4實(shí)物組裝assemble and install依據(jù)SOP定義作業(yè)手法以及BOM所用物料執(zhí)行確認(rèn)According to the requirementsof SOP and the BOM forconfirming. 實(shí)物組裝assemble andinst

7、all首檢確認(rèn)表FAI checklist退料Return material to MRB1充電測(cè)試/分板Charging test /Separate board充電板測(cè)試治具 Charging test fixture防靜電環(huán)Anti-static ring防靜電環(huán)測(cè)試儀Anti-static ring tester1充電電壓Charging voltage DC3.3V-4.2V充電板測(cè)試治具 Charging test fixture80pcs2H80pcs1HIPQC 抽檢IPQC Sampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退料Re

8、turn material to MRB2充電電流Charging current0.35A-0.4A充電板測(cè)試治具 Charging test fixture80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退料Return material to MRB3靜態(tài)電流Quiescent Current10A主板測(cè)試治具PCBA test fixture 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良

9、物料Return defectivematerial to MRB4防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 5充電PCBA規(guī)格charge PCBA direction 閃紅燈或依據(jù)BOM定義Red light or According to BOM目視Visual ch

10、eck 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退料Return material to MRBTighten SamplingPlan should be applied if1. customer required2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision2/11ControlControl PlanPlan 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial ru

11、n 試產(chǎn) Mass production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待定Control Plan NO. Part Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客戶工程批準(zhǔn)/日期：（如需要）NAPart name/Description零件名稱/描述：C086電池組裝C086

12、Battery assembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier/Plant供應(yīng)商/工廠名稱：SMACOSupplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(If Reqd)其他批準(zhǔn)/日期：（如需要） NAPart/Process NO.零件/過程編號(hào)Process Nam

13、e/OperationDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic class特性分類Methods 方法Reaction plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measurement Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling plan抽樣計(jì)劃責(zé)任部門ResponsibleDepartments

14、Control Method控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率Tighten SamplingPlan should be applied if1. customer required2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision2充電板焊接線材Charge PCBAWelding wire 恒溫烙鐵Heated iron焊接定位治具 Positioningfixtur

15、e防靜電環(huán)Anti-static ring溫度測(cè)試儀Temperature Tester1烙鐵溫度Irontemperature300-340溫度測(cè)試儀Temperature Tester所有烙鐵All heated iron 2H所有烙鐵All heatediron1HIPQC 抽檢IPQCSampling烙鐵溫度點(diǎn)檢記錄表iron temperature record退料Return material to MRB2焊線布局Wire layoutPCBA板的“G”“L”、“D”、“B+”對(duì)應(yīng)不同的線材（按照SOP）PCB board G L, D, B +correspond to dif

16、ferent wires(according to SOP)目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection reco

17、rd返工Rework 4外觀appearance錫點(diǎn)要圓滑，不可有錫尖、氣泡、假焊、冷焊Tin point smooth目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3充電板裝固定座charger PCBAholder assembly防靜電手環(huán) ESD wrist strap開關(guān)固定座和控制板顏色根據(jù)生產(chǎn)訂單而訂Sensor holder& puff sensor1固定座外觀holder appearance無破損、披鋒、堵孔No dama

18、ged, burr, plug hole目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退料Return material to MRB2充電板外觀Charge PCBAappearance錫點(diǎn)圓滑線位順序（紅藍(lán)黑）Tin point smoothwire sequence(red,blue,black)目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection rec

19、ord退料Return material to MRB3引線穿孔 wire through hole按線序平整穿插孔內(nèi)，不允許出現(xiàn)交叉，不允許用力拉扯控制板線No across wire, no tight wire目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 4防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)

20、All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 5控制板裝配Sensor assembly控制器板壓平置放在開關(guān)固定座內(nèi)，不允許歪斜，輕拉控制板線，不允許出現(xiàn)脫落Sensor is flat in holder, noaskew, no fall off with lightlypull wire.目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection reco

21、rd返工Rework 4主板測(cè)試/分板PCBA test /Separate board主板測(cè)試治具PCBA test fixture防靜電環(huán)Anti-static ring防靜電環(huán)測(cè)試儀Anti-static ring tester1靜態(tài)電流Quiescent Current10A主板測(cè)試治具PCBA test fixture 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to MRB3/11ControlControl PlanPla

22、n 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial run 試產(chǎn) Mass production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待定Control Plan NO. Part Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客戶工程批準(zhǔn)/日期：（如需要）NAPart name/

23、Description零件名稱/描述：C086電池組裝C086 Battery assembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier/Plant供應(yīng)商/工廠名稱：SMACOSupplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(If Reqd)其他批準(zhǔn)/日期：（如需要） NAPa

24、rt/Process NO.零件/過程編號(hào)Process Name/OperationDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic class特性分類Methods 方法Reaction plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measurement Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling pl

25、an抽樣計(jì)劃責(zé)任部門ResponsibleDepartmentsControl Method控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率Tighten SamplingPlan should be applied if1. customer required2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision2負(fù)載輸出電壓Load output voltage2.93.3V 主板測(cè)試治

26、具PCBA test fixture 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to MRB3充電測(cè)試Charge Test上電后以呼吸燈顯示After power on displayedbreathing light目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivem

27、aterial to MRB4主板測(cè)試/分板PCBA test /Separate board主板測(cè)試治具PCBA test fixture防靜電環(huán)Anti-static ring防靜電環(huán)測(cè)試儀Anti-static ring tester4/11ControlControl PlanPlan 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial run 試產(chǎn) Mass production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待

28、定Control Plan NO. Part Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客戶工程批準(zhǔn)/日期：（如需要）NAPart name/Description零件名稱/描述：C086電池組裝C086 Battery assembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier

29、/Plant供應(yīng)商/工廠名稱：SMACOSupplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(If Reqd)其他批準(zhǔn)/日期：（如需要） NAPart/Process NO.零件/過程編號(hào)Process Name/OperationDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic c

30、lass特性分類Methods 方法Reaction plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measurement Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling plan抽樣計(jì)劃責(zé)任部門ResponsibleDepartmentsControl Method控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率Tighten SamplingPlan should be appl

31、ied if1. customer required2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision4鎖機(jī)/解鎖測(cè)試Locked& Unlocked test連按5次鎖機(jī)/解鎖click the 5th Lock - Unlock手動(dòng)操作Manual operation80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to

32、 MRB5短路測(cè)試Short-circuit testLED閃五次無輸出LED flash five times withoutoutput主板測(cè)試治具PCBA test fixture 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to MRB6防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)Al

33、l Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 5主板焊接線材PCBA Weldingwire恒溫烙鐵Heated iron焊接定位治具 Positioningfixture防靜電環(huán)Anti-static ring溫度測(cè)試儀Temperature Tester1烙鐵溫度Soldering irontemp.300-340溫度測(cè)試儀Temperature Tester所有烙鐵All heated iron 2H所有烙鐵All heatediron1HIPQC 抽檢IPQC

34、Sampling烙鐵溫度點(diǎn)檢記錄表iron temperature recordReadjust重新調(diào)試2焊線布局Wire layoutPCBA板的“G”“L”、“D”、“B+”對(duì)應(yīng)不同的線材（按照SOP）PCB board G L, D, B +correspond to different wires(according to SOP)目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3外觀appearance錫點(diǎn)要圓滑，不可有錫尖、氣泡、假焊、冷焊

35、Tin point smooth目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 6焊接電池負(fù)極Welding BatteryNegative恒溫烙鐵Heated iron焊接定位治具 Positioningfixture防靜電環(huán)Anti-static ring溫度測(cè)試儀Temperature Tester錫線solder wire1烙鐵溫度Soldering irontemp.300-340溫度測(cè)試儀Temperature Tester所有烙鐵All

36、heated iron 2H所有烙鐵All heatediron1HIPQC 抽檢IPQCSampling烙鐵溫度點(diǎn)檢記錄表iron temperature recordReadjust重新調(diào)試2電池外觀Cell appearance電池?zé)o漏液，破皮，極耳無氧化No leakage, damaged, pad nooxidized.目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3焊線極性Soldering pole紅色端是正極，黑色端是負(fù)極Red s

37、ide is positive，Black sideis negative目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 4防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspecti

38、on record返工Rework 5加錫外觀Solder appearance焊點(diǎn)飽滿，無錫尖，偏位，焊點(diǎn)小，臟污，焊球Solder is plump no burr, offpad, dirty, 目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 7靜電流測(cè)試QuiescentCurrent Testing萬用表Multimeter防靜電環(huán)Anti-static ring防靜電環(huán)測(cè)試儀Anti-static ring tester1靜態(tài)電流Quies

39、cent Current10A萬用表Multimeter80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 2防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 4主板測(cè)試/

40、分板PCBA test /Separate board主板測(cè)試治具PCBA test fixture防靜電環(huán)Anti-static ring防靜電環(huán)測(cè)試儀Anti-static ring tester5/11ControlControl PlanPlan 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial run 試產(chǎn) Mass production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待定Control Plan NO. Pa

41、rt Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客戶工程批準(zhǔn)/日期：（如需要）NAPart name/Description零件名稱/描述：C086電池組裝C086 Battery assembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier/Plant供應(yīng)商/工廠名稱：SMACO

42、Supplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(If Reqd)其他批準(zhǔn)/日期：（如需要） NAPart/Process NO.零件/過程編號(hào)Process Name/OperationDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic class特性分類Methods 方法Re

43、action plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measurement Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling plan抽樣計(jì)劃責(zé)任部門ResponsibleDepartmentsControl Method控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率Tighten SamplingPlan should be applied if1. customer re

44、quired2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision8焊接電池正極Welding Batterycathode恒溫烙鐵Heated iron焊接定位治具 Positioningfixture防靜電環(huán)Anti-static ring溫度測(cè)試儀Temperature Tester錫線solder wire1烙鐵溫度Soldering irontemp.300-340溫度測(cè)試儀Temperature Tester所有烙鐵All heated iron 2H所有烙鐵All heat

45、ediron1HIPQC 抽檢IPQCSampling烙鐵溫度點(diǎn)檢記錄表iron temperature recordReadjust重新調(diào)試2電池外觀Cell appearance電池?zé)o漏液，破皮，極耳無氧化No leakage, damaged, pad nooxidized.目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3焊線極性Soldering pole紅色端是正極，黑色端是負(fù)極Red side is positive，Black side

46、is negative目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 4防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 5加錫外觀Sol

47、der appearance焊點(diǎn)飽滿，無錫尖，偏位，焊點(diǎn)小，臟污，焊球Solder is plump no burr, offpad, dirty, 目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 9充電測(cè)試Charge Test 靜電環(huán)wrist strap測(cè)試治具Test jig定位治具Fixture 1測(cè)試治具功能Jig function治具有效期 Jig in valid date目視Visual check 每天生產(chǎn)前Beforeproduc

48、tion每天生產(chǎn)前BeforeproductionIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection recordReadjust重新調(diào)試2防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3充電功能測(cè)試Charge functi

49、on test兩個(gè)LED燈呈呼吸狀態(tài)two Led breathing light充電板測(cè)試治具 Charging test fixture80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 10理線Wire settle靜電環(huán)wrist strap膠紙機(jī)tape machine高溫膠/high temp tape1線材焊點(diǎn)外觀wiresolderingappearance無燒焦破皮輕輕拉扯無脫焊No burn damaged jacketfalloff by lightly pull

50、ing目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 2防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 3理線包膠外觀tape appe

51、arance理線平整，高溫膠粘貼位置、使用長(zhǎng)度符合SOP要求，無線交叉，混亂感wire is smoothly, tape is stuckin right position, tape lengthmeet SOP, no across wire orconfusion.目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 6/11ControlControl PlanPlan 控控制制計(jì)計(jì)劃劃 Prototype 樣件 Trial run 試產(chǎn) Mass

52、 production 量產(chǎn)Key contact/Phone主要聯(lián)系人/電話：NAIssued date(Orig.)初版日期：2016-5-13Issued date(Rev.)升版日期：2016-7-5控制計(jì)劃編號(hào)： 待定Control Plan NO. Part Number/Latest Change Level零件號(hào)/最新更改水平： NACore Team核心小組：Customer Engineering Approve/Date（If Reqd)客戶工程批準(zhǔn)/日期：（如需要）NAPart name/Description零件名稱/描述：C086電池組裝C086 Battery a

53、ssembly Supplier/Plant approval/Date供應(yīng)商/工廠批準(zhǔn)/日期：待定Customer Quality Approve/Date（If Reqd)客戶質(zhì)量批準(zhǔn)/日期：（如需要）NASupplier/Plant供應(yīng)商/工廠名稱：SMACOSupplier/Plant Code供方代碼：C086 Battery Other Approval/Date(If Reqd)其他批準(zhǔn)/日期（如需要）：NAOther Approval/Date(If Reqd)其他批準(zhǔn)/日期：（如需要） NAPart/Process NO.零件/過程編號(hào)Process Name/Operati

54、onDescription過程名稱/操作描述Machine,Device,Jig,Toolsfor MFG.material制造用機(jī)器、裝置、夾具、工具、物料Characteristics 特性Characteristic class特性分類Methods 方法Reaction plan反應(yīng)計(jì)劃NO.編號(hào)Product產(chǎn)品Process過程Product/Process/Spec./Tolerance產(chǎn)品/過程/規(guī)格/公差Evaluation/Measurement Tech.評(píng)價(jià)/測(cè)量技術(shù)Sampling plan抽樣計(jì)劃責(zé)任部門ResponsibleDepartmentsControl M

55、ethod控制方法Regular Size正常樣本容量Regular Freq.正常頻率Tighten Size加嚴(yán)樣本量Tighten Freq.加嚴(yán)頻率Tighten SamplingPlan should be applied if1. customer required2. Productquality concern3. majorcustomer complaint4. Managementand/orCFTDecision11貼EVA墊 Attached EVA防靜電環(huán)Anti-static ring1EVA 外觀及位置EVA appearance andlocationOK線在

56、EVA開口處，無高凸現(xiàn)象OK line as EVA opening, no highconvex目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 2防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC proc

57、ess inspection record返工Rework 12主板裝EVOD按鍵/EVOD固定座Mounted EVODbutton / EVODholder鑷子tweezers防靜電環(huán)Anti-static ring1EVOD按鍵規(guī)格EVOD buttonspecification8*4.3mm,材質(zhì)：PC 鍍鎳8*4.3mm,PC nickel plated游標(biāo)卡尺Calipers目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defect

58、ivematerial to MRB2EVOD固定座 EVOD holderspecification11.6*13mm,材質(zhì)：PC 本色11.6*13mm,PC natural color游標(biāo)卡尺Calipers目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to MRB3防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)A

59、ll Anti-staticring4H所有防靜電環(huán)All Anti-static ring2HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 4外觀appearance無披鋒，破損等不良No burr,no damage目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record退不良物料Return defectivematerial to MRB13裝電池管Steel tubeassembl

60、y防靜電環(huán)Anti-static ring電池管（依訂單BOM要求）barrel1電池裝入后方向direction of cellinsertedEVOD鍵對(duì)準(zhǔn)圓管圓孔上方插入EVOD button aligned tubeinsertion hole目視Visual check 80pcs2H80pcs1HIPQC 抽檢IPQCSampling產(chǎn)品制程巡檢記錄表IPQC process inspection record返工Rework 2防靜電環(huán)Anti-static ring防靜電阻大于106Ohn防靜電環(huán)測(cè)試儀Anti-static ring tester所有防靜電環(huán)All Anti-staticring4