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1、PPE ManagementPPE管理程序1.Introduction介紹Personal protective equipment (PPE) is minimum protection to personnel in an event of incident. This procedure outlines the general requirements for managing the PPE and provides site wide standard on PPE related system. All areas and all DSPC staff shall follow
2、this procedure to ensure the realization of company safety objectives.個人防護用品是在事件發(fā)生時對人員的最起碼防護。本程序概述了個人防護用品管理的一般要求,并提出了涉及人個防護用品相關體系上的全廠標準。所有區(qū)域和所有DSPC員工都要遵守本程序,以保證公司安全目標的實現(xiàn)。2.Purpose目的PPE is a secondary protection for employees when engineering or administrative controls are not sufficient to protect e
3、mployees. This procedure provides general concept on the requirements for hazard assessments in the workplace, selection of PPE, training on PPE, proper use of PPE, store and maintenance of PPE, certification and data records. 在工程或管理控制不能充分保護員工時,個人防護用品作為員工的第二保護用品。本程序提出的基本概念要求,有工作場所危害評定、如何選擇PPE、PPE的培訓
4、、正確使用PPE、PPE的儲存和維護。3.Procedure程序3.1Hazards Assessments危害評定3.1.1Each area shall conduct a workplace hazards assessment every year, the document shall be approved by Plant Manager and kept in file. Assessments or reviews must be applied to all work areas. It shall address following items每一區(qū)域每年要對工作場所的危
5、害進行評定,文檔要經(jīng)生產(chǎn)經(jīng)理的批準并存檔。評定或復審要適用于所有工作區(qū)域。應有以下幾點。· Area/section name 區(qū)域/部門名字· What kind of potential hazards will have in the area區(qū)域內哪種潛在危害· Whether PPE is required, and if so what kind of PPE is required for each job or each employee. If the assessment concludes that there are no hazards
6、requiring PPE, it still shall be kept in document. 是否要求PPE,如果是,每項工作或每位員工應穿戴哪種PPE。若評定斷定沒有危害需要PPE,在文檔中仍要保留。3.1.2 The hazard assessment can take the form of a process hazards review (PHR), standard operating procedure (SOP), checklist of tasks, etc.危害的評定可參考PHR、標準操作程序、工作檢查表等等。3.1.3 The PPE requirement o
7、r the result of the Hazard assessments shall be posted in the area and/or written in specific job procedure. PPE的需求或危害評定結果要張貼在區(qū)域內和/或寫入具體的工作程序內。3.2 Selection of PPE type for area/task適用于區(qū)域/任務的PPE品種的選擇3.2.1 On completion of the hazard assessment, the correct PPE should be chosen. Consideration should
8、be given to following the basic hazard categories, some or all of which may have been discovered during the hazards assessment:在危害評定的完成中,要選擇正確的PPE。需考慮下列基本危害種類,這些可能在危害評定期間已有所陳述: Impact影響 Penetration穿透力 Compression (roll-over)壓縮 Chemical化學制品 Heat高溫 Harmful dust有害粉塵 Light (optical) radiation輕度輻射(視力)3.2
9、.2 The following guide lists PPE and the activities or areas for which it is required:以下條例列出了PPE種類及其適用的工作任務或區(qū)域: Safety Glasses with Side Shields帶有邊罩的安全眼鏡All laboratories and work areas, unless specifically exempted by management.所有實驗室和工作區(qū)域,除被免除的特定區(qū)域。 Face Shield面罩Any operation that presents an expec
10、ted hazard to eyes or face from flying particles, chips, splash of chemicals (i.e., dispensing into or out of drums). Dispensing and mixing corrosive chemicals and disconnecting lines that may be under pressure.飛揚的微粒、切片、化學品飛濺物(如料桶的倒進倒出)對眼睛或臉部存在危害的任何操作。腐蝕化學品的配制混合和帶壓管線的拆離。 Splash Goggles防濺眼鏡Any operat
11、ion that presents an expected hazard to eyes from chemical splash. Dispensing and mixing of hazardous liquids. When using goggles to protect from corrosives, face shield should also be used.化學品可能飛濺而對眼睛有危害的任何操作。危險液體的配制和混合。在利用防濺眼鏡防護被腐蝕時,同時要配戴面罩。 Gas-tight Goggles防毒氣眼鏡Any work with gases or vapors that
12、 present an immediate hazard to the eyes.毒氣或蒸氣直接危害到眼睛的任何一項工作。 Lab Coats:實驗室外套Provide minimum protection for torso and arms from less hazardous chemicals. Not to be used for protection from corrosives. All operations involving radioisotope handling. Special purpose lab coats are available for protect
13、ion from some hazardous chemicals. 提供保護人體部位免受化學品較小危險的最低防護。不適用于防護腐蝕物。包括放射性元素處理的所有操作。對于某些危險化學品需備特種用途的外套。 Aprons: 圍裙Minimum splash protection for torso while handling corrosive or highly toxic materials.在處理腐蝕物或劇毒物料時,對于人體軀體部位的最低飛濺防護。 Protective Sleeves, Arm Covers, Gauntlets: 防護袖套、手臂套、長手套:Minimum protec
14、tion for arms while handling corrosive or highly toxic materials. Can be used in lieu of lab coat in some situations.在處理腐蝕物或劇毒物料時,對手臂的最低防護。在某些情況下可代替實驗室外套。 Safety Shoes安全鞋All material handling operations including moving gas cylinders and other objects on hand trucks. Any work involving routine lifti
15、ng and carrying of objects weighing 20lb or more. Any activity or area that presents a foot puncture hazard (construction, demolition, and shop areas).適用于所有物料處理的操作,包括氣瓶搬動和手推車上的其他物件的搬運。任何涉及到日常提起或搬運重或超過20磅的操作。任何對腳部有刺傷危害的行為或區(qū)域(建筑、拆除、車間區(qū)域)。 Hearing Protection (plugs or muffs): 耳部防護(耳塞或耳罩):Any activity o
16、r in any area where the sound level exceeds 90dB(A). For sound levels above 110dB(A), consult the S&OH office and doctor任何作業(yè)或音量超過90分貝的區(qū)域。音量超過110分貝,向安衛(wèi)部和醫(yī)生咨詢。 Gloves手套Any activity that presents a potential for injury or exposure to the hands.任何對手部在潛在傷害或暴露的行為。 Leather: All material handling activi
17、ties, work near sharp edges, work near some hot surfaces.皮手套:所有物料處理操作、在鋒利刀口邊緣的工作、在熱表面附近的工作。 Kevlar®: Any activity with a high cut hazard, cleaning knives, working with sharpened edges.Kelar®:任何帶有高度切傷危害的操作,刀片的清洗、鋒利刀口邊的工作。 Chemical Protective: Any activity requiring manipulation of chemicals
18、 that can damage or permeate skin. Consult MSDS and/or industrial hygienist for the proper material or construction.化學品防護:可能傷及皮膚的化學品處理操作。有關的正確選材或制造需參考MSDS,和/或咨詢工業(yè)衛(wèi)生專家。 Respirators呼吸器Any activity or areas where engineering controls are not capable of preventing a potential exposure to airborne contam
19、inants in excess of acceptable exposure levels, or where exposure levels are not known. Consult S&OH coordinator or industrial hygienist for proper type.一些任務或區(qū)域的使用,當空氣中在害成分超出AEL(可接受的暴露極限)時,工程方法不能防止人員受到潛在的傷害,或不知AEL的一任務或區(qū)域。對于正確的呼吸器種類,需咨詢安衛(wèi)協(xié)調員,或工業(yè)衛(wèi)生專家。 Hotsuit隔熱服Handling all material or equipment w
20、hich above 60 C.用于處理超過60C的所有物料或設備。3.4Select of PPE VendorPPE供應商的挑選3.4.1 Selection or change of PPE vendor shall be approved by S&OH manager and related function manager.PPE供應商的挑選或更換要經(jīng)安衛(wèi)部經(jīng)理和相關部門經(jīng)理的批準。3.4.2 A qualified vendor can be a manufacturer that was selected by other DuPont site.一個合格的供應商可以是
21、通過其他杜邦兄弟廠推選的廠商。3.4.3 All the PPE supplied by the vendor shall meet DuPont corporate standard.由供應商供應的PPE要符合杜邦公司的標準。3.4.4 After-sale service and training availability shall be considered.要考慮到售后服務和培訓的提供。3.5 Training培訓3.5.1 All personnel whose jobs require the use of PPE are required to be trained on us
22、e of such equipment. In addition, periodic retraining is required to certify proper use. 涉及到使用PPE工作的所有人員必需經(jīng)過此用品的使用培訓。另外,要有定期的再培訓來保證正確的使用。3.5.2 The training shall be documented and kept by area for its employees. Training records must be reviewed periodically by area management to ensure no work chan
23、ges have taken place, and all affected personnel are able to demonstrate an understanding of and competence in the training. 區(qū)域要對員工的培訓進行存檔。區(qū)域管理層必需定期地復審培訓記錄,以確保沒有發(fā)生工作變化,和所有受訓人員能表明在培訓中的理解和能力。3.5.3 When the PPE training is conducted, it can be done individually or in a group. Training must address the
24、following:進行PPE培訓時,可以通過單獨或群體來進行。 What type of PPE is required for each job or each worker?每項工作或每個工人要求的是什么類型的PPE? Does the worker fully understand the need for PPE?工人完全了解PPE的需要了嗎? How does the worker doff/don the PPE?工人怎樣脫/穿PPE? How can the worker determine the limitations of the PPE?工人怎樣確定PPE的局限性? W
25、hat is the proper care, maintenance, useful life, and disposal of the PPE?什么是PPE的正確管理、保養(yǎng)、使用壽命、和處置。3.5.4 Area manager shall certify that PPE training has been completed for each worker. The certification statement must identify the employees who have been trained.區(qū)域經(jīng)理需證明每個工人的PPE培訓的完成。證明書上一定要確證已經(jīng)培訓過的員
26、工。3.6 Store & Maintain 儲存&保養(yǎng)3.6.1 Store and S&OH have the responsibility to set up a proper OP&OQ so that the plant can provide adequate PPE to personnel when it is necessary.倉庫和安衛(wèi)部有責任設立合適的OP&OQ,以便工廠能及時提供足夠的PPE給需要的人員。3.6.2 All PPE should be stored in a proper place and in a prope
27、r way to avoid of dirty, missing or being damaged. 所有PPE應該以合適的方式儲存在合適的地方,以避免弄臟、丟失或損壞。3.6.3 Every employee is responsible for cleaning and maintaining his/her PPE. Any abnormal and damage should be reported and relative maintenance should be performed.每位員工有責任清洗和保養(yǎng)他/她的PPE。要報告任何反常的和損壞的PPE,并進行相關的維修。3.6.
28、4 A regular check should be conducted by management and an assigned coordinator, a checklist should be filled out as well. 管理層和指派的協(xié)調員要進行定期的檢查,也要填寫檢查表。3.7Discarding丟棄3.7.1 Any PPE discarding must be permitted by function manager. 任何PPE的丟棄一定要經(jīng)部門經(jīng)理的充許。3.7.2 All PPE that is expired damaged or having def
29、ects shall be either fixed or discarded. These PPE should be collected and classified in an appoint place.所有過期損壞的或有缺陷的PPE應進行修理或者丟棄。這些PPE要收集和歸類在指定地點。END OF DOCUMENTAttachmentLATEST PPE LIST FOR ALL OPERATING AREASCPUTILITYFILAMENTMAINTLABSafety glass&shoesYYYYYHard hatsYYYYYLeather GloveYYYYRubber GloveYYGoggleYYYYYLong sleeveYYYYYFace shieldYYYYEar PlugYYYYYHotsuitYYYYRespiratorYYYDust Proof coverall and respiratorYAcid SuitYInsulation ShoesYY
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