ITALPRESSETF無曲拐兩板機(jī)

1、Innovative Developments and Technology Improvements in High Pressure Die CastingChina Die Casting Development Forum亞太地區(qū)壓鑄工業(yè)發(fā)展論壇亞太地區(qū)壓鑄工業(yè)發(fā)展論壇(Guangdong Modern International Exhibition Center Houjie, Dongguan)September 16th-17th, 2013Speaker: Mr. Maurizio Cordova演講人：意特全球銷售總監(jiān)演講人：意特全球銷售總監(jiān)Maurizio Cordova

2、先生先生Full Version Available on Request: maurizio.cordovaitalpresse.it Summary概述概述:-Technical compare between 2 and 3 platen die casting machine 兩板機(jī)與三板機(jī)的技術(shù)比較- Latest advancements with Ceramic Cores for special shape castings 帶陶瓷芯特殊形狀鑄件的最新發(fā)展Case studies and applications實(shí)例分析與應(yīng)用實(shí)例分析與應(yīng)用:-Structural and sa

3、fety automotive parts 汽車結(jié)構(gòu)及安全部件- Full automation concept for Engine Blocks 發(fā)動(dòng)機(jī)缸體全自動(dòng)化- Transmission cases and complex geometry castings 變速箱及復(fù)雜鑄件合模油缸 LALAEBBLA伸長(zhǎng)率（mm）模具受力機(jī)器合模力設(shè)備總體尺寸機(jī)器長(zhǎng)度機(jī)器鎖模力Since 1969 ITALPRESSE, has developed and delivered hundreds of auto-cells, mainly with the automotive O.E.M. and

4、 Tier1. 從從1969年開始，年開始，ITALPRESSE 已經(jīng)為汽車工業(yè)已經(jīng)為汽車工業(yè)OEM和整車廠商制造生和整車廠商制造生產(chǎn)了數(shù)百套全自動(dòng)壓鑄生產(chǎn)單元。產(chǎn)了數(shù)百套全自動(dòng)壓鑄生產(chǎn)單元。In the next pages some case-histories showing complete cells where Italpresse as “one sole supplier” was in charge for the entire turn key project. 我們將在以下幾個(gè)頁(yè)面為您介紹我們將在以下幾個(gè)頁(yè)面為您介紹ITALPRSSE的實(shí)際交鑰匙工程案例，并向您展示的實(shí)際

5、交鑰匙工程案例，并向您展示ITALPRESSE “做一家獨(dú)一無二的壓鑄機(jī)生產(chǎn)商做一家獨(dú)一無二的壓鑄機(jī)生產(chǎn)商”的理念。的理念。TF MachineTF機(jī)器噸位1000 tonsCasting weight鑄件重量 8 kilosDiecaster壓鑄廠商Customer最終客戶800 mm400 mm Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Challenge挑戰(zhàn)挑戰(zhàn): High Pressure Diecasting using Ceramic Cores inStructural and High Int

6、egrity Parts在結(jié)構(gòu)件和完整性要求更高的鑄件壓鑄上使用陶瓷鑲件在結(jié)構(gòu)件和完整性要求更高的鑄件壓鑄上使用陶瓷鑲件Study, development and industrialization of an innovative high pressure diecasting process using ceramic lost cores to produce structural and high integrity complex shape parts在結(jié)構(gòu)件和復(fù)雜形狀完整性鑄件的壓鑄上，一個(gè)革新是對(duì)陶瓷鑲件使用的研究、發(fā)展和工業(yè)化Project Team項(xiàng)目團(tuán)隊(duì)成員項(xiàng)目團(tuán)隊(duì)成

7、員: Italpresse, University of Brescia, Lomopress, Costamp, Piq2Italpresse，布雷西亞大學(xué)，Lomopress，Costamp,Piq2Benefits優(yōu)點(diǎn)優(yōu)點(diǎn):Final Part Cost Reduction: cheaper technology, no assembly.產(chǎn)品最終成本的減少：更便宜的工藝，無需組裝Free Core Shapes Design: hollow and complex shapes are possible, even with undercut and secondary cavitie

8、s.自由鑲件設(shè)計(jì)：使空心和復(fù)雜的形狀成為可能，甚至可以使用切口和二級(jí)縮孔Excellent High Temperature Mechanical Properties: no deformation during casting and solidification even with low thickness cores.優(yōu)秀的高溫機(jī)械性能：在鑄造和凝固過程當(dāng)中不存在變形，甚至非常薄的鑲件也具有這個(gè)性能Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Benefits優(yōu)點(diǎn)優(yōu)點(diǎn):No Gas Production

9、 During Casting: ceramic does not react to form gases when heated by molten aluminum在鑄造過程當(dāng)中沒有氣體產(chǎn)生：陶瓷在加熱過程當(dāng)中不會(huì)產(chǎn)生氣體No Negative Effects on Alloy Corrosion Resistance: ceramic is the inert par excellence對(duì)金屬耐蝕性不會(huì)產(chǎn)生負(fù)面影響：陶瓷是惰性的Closed shape casting: higher stiffness of parts封閉形狀鑄造：可以使鑄件的剛度更高Ceramic Cores fo

10、r Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Benefits優(yōu)點(diǎn)優(yōu)點(diǎn):Low Cost: both for raw material and processing equipment. 更低成本：無論是原料還是工藝設(shè)備更低成本：無論是原料還是工藝設(shè)備Environment Friendly: removed cores are an inert and can be reused in the process itself or in the civil building field .更好的環(huán)保性：惰性鑲件具有可移除性，并且可以循壞使用更好

11、的環(huán)保性：惰性鑲件具有可移除性，并且可以循壞使用Various Decoring Techniques: high pressure waterjet, sandblasting or other innovative processes according to core shape and complexity.更多樣的除芯技術(shù)：可以使用高壓水，振砂技術(shù)或者其他根據(jù)鑲件形狀和其復(fù)雜程度制定的去除工藝Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑄件特殊形狀鑄件使用陶瓷鑄件The Project項(xiàng)目情況項(xiàng)目情況:LOMOPRESS on

12、IP Mid Size Machine: Development, engineering and production of a complex shape water intake manifold for automotive applications.LOMOPRESS 使用意特中型設(shè)備設(shè)計(jì)生產(chǎn)復(fù)雜形狀鑄件，并對(duì)其自動(dòng)化應(yīng)用進(jìn)行研究工作COSTAMP on IP Large Size Machine: Development, reengineering and production of an automotive structural part.COSTAMP 使用意特大型設(shè)備設(shè)計(jì)

13、生產(chǎn)汽車結(jié)構(gòu)件Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Simulation: vIngate= 55 m/s; E = 4 GPa (Stiffness of shell sand core)Ceramic Cores Properties陶瓷鑲件性能陶瓷鑲件性能MaProf SAS: Project partner, carries the patent of the ceramic cores (PCT / IB2010 / 002918)MaProf SAS：項(xiàng)目合作伙伴，持有陶瓷鑲件的專利（PCT/

14、IB2010/002918)Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件 Different Tests in Production在生產(chǎn)中進(jìn)行測(cè)試在生產(chǎn)中進(jìn)行測(cè)試 Die Casting Die壓鑄模具壓鑄模具Casting鑄件鑄件Finished parts最終產(chǎn)品最終產(chǎn)品Prototyping: One-Cylinder Engine Block原型測(cè)試：?jiǎn)胃装l(fā)動(dòng)機(jī)缸體原型測(cè)試：?jiǎn)胃装l(fā)動(dòng)機(jī)缸體 The Project項(xiàng)目情況項(xiàng)目情況:From ITALPRESSE: Diecasting Process, Automation Integration and Decoring Phase Development, in order to bring the Technology into an Efficient Production.ITALPRESSE:為使這項(xiàng)技術(shù)盡早進(jìn)入有效生產(chǎn)階段，負(fù)責(zé)壓鑄工藝設(shè)計(jì)，自動(dòng)化集成以及除芯工