愛德利MS系列變頻器使用說明書

1、RADLEEPOWERINSTRUCTION MANUALGENERAL-PURPOSEINVERTERMS2-102 MS2-122THANK YOU VERY MUCH FOR YOUR PURCHASEOF ADLEE INVERTER MS SERIES.PLEASE READ THIS INSTRUCTION MANUALBEFORE INSTALLATION OF THE INVERTER.PREFACEThis general-purpose inverter made by ADLEE Powertronic., Ltd.Read this instruction manual

2、 throughly before operation.This manual will be helpful in the installation, parameter setting,troubleshooting, and daily maintenance of the AC motor drives. Toguarantee safe operation of the equipment, read the following safetyguidelines before connecting power to the AC drives. Keep this oper-atin

3、g manual handy and distribute to all users for reference.A. General Precaution1. There are some covers and shields on this inverter. Make sure all covers and shields are replaced befor operating this product.2. This manual may be modified when necessary because of improve- ment of the product or cha

4、nges in specification.3. Contact your ADLEE representative to order a copy of this manual, if your manual has been damaged or lost.4. ADLEE is not responsible for any modification of the product made by the user, since that will void your guarantee.B. Safety symbolsSymbols which may appear on the ma

5、nualWARNINGIndicates a potentially hazardous situationwhich, if not avoided, could result indeath or serious injury to personnel.!CAUTIONIndicates a potentially hazardoussituation which, if not avoided, mayresult in minor or moderate injury topersonnel and damage to equipment.-I-RECEIVINGCAUTION* Do

6、 not install or operate the driver which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment damage.INSTALLATION!CAUTION* Lift the cabinet by the base. When moving the unit, never lift by the front cover. Overwise, the main unit may be dropped

7、causing damage to the unit.* Mount the driver on nonflammable material. (i.e. metal) Failure to observe this caution can result a fire.* When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 45 . Overheating may cause a fire or damage to

8、the unit.INSTALLATIONWARNING* Only commence wiring after verifying that the power supply is turned OFF. Failure to observe this warning can result in an electrical shock or a fire.* Wiring should be performed only by qualified personnel. Failure to observe this warning can result in an electrical sh

9、ock or a fire.* Make sure to ground the ground terminal. Ground resistance : 100 Ohm or less. Failure to observe this warning can result in an electrical shock or a fire.- II -CAUTION* Verify that the driver rated voltage coincides with the AC power supply voltage. Failure to observe this caution ca

10、n result in personal injury or a fire.* Do not perform a withstand voltage test of the driver. It may cause semi-conductor elements to be damaged.* To connect a braking resistor, follow in APPENDIX A. Improper connection may cause the unit damaged or a fire.* Tighten terminal screws. Failure to obse

11、rve this caution can result a fire.* Never connect the AC main circuit power supply to output terminals U, V and W. The inverter will be damaged and invalidate the guarantee.OPERATIONWARNING* Only turn ON the input power supply after replacing the front cover. Do not remove the cover while current i

12、s flowing. Failure to observe this warning can result in an electrical shock.- III -!CAUTION* Since it is easy to change. Operation speed from low to high speed, verify the safe working range of the motor and machine before op- eration. Failure to observe this caution can resuit in personal injury a

13、nd machine damage.* Do not change signals during operation. The machine or the inverter may be damaged.* All the constants of the inverter have been preset at the factory. Do not change the settings unnecessary.MAINTENANCE AND INSPECTIONWARNING* Never touch high-voltage terminals in the driver. Fail

14、ure to observe this warning can result in an electrical shock.* Replace all protective covers before powering up the inverter. To remove the cover, make sure to shut OFF the molded-case circuit breaker. Failure to observe this warning can result in an electrical shock.* Perform maintenance or inspec

15、tion only after verifying that the CHARGE LED goes OFF, after the main circuit power supply is turnned OFF. The capacitors are still charged and can be dangerous.* Only authorized personnel should be permitted to perform mainte- nance, inspections or parts replacement. Failure to observe this warnin

16、g can result in an electrical shock.- IV -CAUTION* The control PC board employs CMOS ICs. Do not touch the CMOS elements by hand. They are easily damaged by static electricity.* Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution ca

17、n result in personal injury.OTHERSWARNING* Never modify the product. Failure to observe this warning can result in an electrical shock or personal injury and will invalidate the guarantee.-V-CONTENTS1. RECEIVING2. SPECIFICATIONS3. DIMENSION DRAWINGS4. INSTALLATION5. DESCRIPTION OF TERMINALS6. DIGITA

18、L OPERATION PANEL7. FUNCTIONS DESCRIPTION8. DISPLAY ERROR CODES9. HARDWARE PROTECTIVE FUNCTIONS10. PRECAUTIONS11. TROUBLESHOOTING12. APPLICATION13. INVERTER SELECTION14. APPENDIXA. Optional braking resistorB. Terminal wiring diagramC. Version123571314454849505155575758591. RECEIVINGThis MS series AC

19、 drive has gone through rigorous quality control testsat the factory before shipment. After receiving the AC drive, please checkfor the following :(1) No damage is found on each product after shipping.(2) The product is as ordered (check the nameplate, voltage and fre- quency).(3) A set of inverter

20、unit and instruction manual is contained in the package. For any irregularity, contact the sales shop where you purchased immediately.(4) Description of name plateVER D 04SOFTWAREHARDWAREVERSIONMODEL : MS 2 - 115MS seriesVoltage class :2 : 220VMax Applicable motor(4 pole)Single Phase :102 : 0.2KW 10

21、4 : 0.4KW 107 : 0.75KW115 : 1.5KW 122 : 2.2KW12. SPECIFICATIONSModelVoltageModel NoInput FrequencyOutput VoltageOutput Frequency OutputRated current (A)Capacity (KVA)Largest motorKW ( 4 poles )ControlBrakingOver current CapacityAcceleration timeDeceleration timeFrequency settingDigitalAnalogUse keyb

22、oard1.6 A0.6 KVA0.2KW3A1.1 KVA0.4KWMS2-102MS21 220VAC 10%MS2-104MS2-107MS2-115MS2-12250HZ 60HZ 10%3 220VAC0.5 800HZ5A1.9 KVA0.75KW8A3.1 KVA1.5KW11 A4.2 KVA2.2KWSine wave pulse width modulationRegenerative discharge braking150% of rated current ( 1 minute)0.1 6000 SEC0.1 6000 SECfor setting and confi

23、rm byBy frequency knobLED DigitsSelf-cooledFig11.2KGSelf-cooledFig 11.2KGSelf-cooledFig 11.3KGAir-cooledFig 21.3KGAir-cooledFig 21.4KGPROGDisplay typeCooling MethodDimension drawingWeight ( NW . KG )23. DIMENSION DRAWINGSUnit : mmFig 13Unit : mmFig 244. INSTALLATIONInadequate environment around inst

24、allation site and installationsurface can result in damage to the inverter.Before operating the MS series inverter, please check the followingpoints :(1) Avoid high temperature, high humidity, easy-to-dew ambient envi-ronment. Don expose to dust or dirt, corrosive gas, and coolanttmist, and direct s

25、unlight. Place the unit in a well-ventilated room.(2) Avoid a place subjected to substantial vibration.(3) When installing the unit within the cabinet. Please pay attention toventilation and limit the ambient temperature in between -10 45 . (14 113 ).(4) Use a nonflammable material, such a steel she

26、et on the wall forinstallation. (The rear side will generate heat)(5) Install the unit always vertically with a marginal spacing around.6 cm6 cm5 cm5 cm4 cmAIR FLOW56 cm6 cm5 cm5 cm4 cmAIR FLOW2165. DESCRIPTION OF TERMINALS(1) Main circuit connection diagramL1L2UVWPPRGROUNDPOWERSOURCEMOTORIM60 80WEx

27、ternal braking resistorRefer to the appendix AMain circuit terminalNo.12345678L1Connect power supplyL2UVWPDynamic brakePRTerminals connected to braking ResistorInverter outputTerminals connected to motor(L1,L2) Single PhaseSymbolDescriptionGroundTerminal nameGround(Earth) Terminal7(2) Control circui

28、t terminalB1C VCC FA1 GND MT FWD REV FT1 FT2 COM2345678910 11FM Fault RelayContact rating 1A 240VAC 1A 30VDCAlarm terminalNo12SymbolBCTerminal nameAlarm output BAlarm output CDescriptionFault alarm contact (normal close)Fault alarm contact (common)Multi function analog terminalNo345SymbolVCCFA1GNDTe

29、rminal nameAnalog sourceFree analog terminal 1Analog common terminalDescriptionPower source +10V of analog terminalsSee CD44 & 3-1 J1Common terminal of free analog terminalsControl circuit terminalNo67891011SymbolMTFWDREVFT1FT2COMTerminal nameDescriptionMulti function output terminal (See 3-2 J3)For

30、ward operationReverse operationMulti function terminal 1Multi function terminal 2Common terminalForward operation / stop terminalReverse operation / stop terminalSee functions description (CD42)See functions description (CD43)Common terminal of control terminals8(3) Description of Hardware settingJ3

31、ARRMETRUNRSTFT2J105VCF2FT1CF1BC VCC FA1 GND MT FWD REV FT1 FT2 COM3-1 Jumper setup (J1)J1J1J1010V3-2 Jumper Setup (J3)05V420mAMT : Multi function output terminal selector signalMTARR Frequency arrive in MT terminal.MET Connecting a frequency Meter in MT terminal.RUN Running signal in MT terminal.FT2

32、 : Free Terminal 2 function selectorFT2RST Reset system.FT2 FT2 function.CF2 CF2 function.FT1 : Free Terminal 1 function selector FT1 FT1 function.FT1 CF1 CF1 function.9(4) WIRING4-1 Wiring of main circuitL1FilterL2UVWETHRYIM4-2 Wiring equipments Select the wiring equipment, refer to the table below

33、. 1. On the input power side, a molded case circuit breaker (MCCB) to protect inverter primary wiring should be installed. 2. A leakage current breaker threshold of 200mA and above, or of inverter use is recommended. 3. Use of input side magnetic contactor. An input MC can be used to prevent an auto

34、matic restart after recovery from an external power loss during remote control operation. However, do not use the MC reduced reliability. 4. In general, magnetic contactors on the output of the inverter, Should not be used for motor control. Starting a motor with the inverter running will cause larg

35、e surge currents and the inverter overcurrent protector to trigger.ModelModel NoCapacity (KVA)Current(A)020.61.6681.2041.1310122.4MS2071.9510123.8153.1815126.8224.21120129Circuit Breaker(MCCB) (A)Electro-Magnetic Contactor (A)Thermal relayRC value (A)104-3 Surge absorber In order to prevent malfunct

36、ion, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter.4-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because o

37、f voltage drop in the cable. Use sufficiently heavy wire. Voltage drop of cable should not exceed 2% of rated voltage. Changing the carrier frequency reduce RF1 noise and leakage current. (Refere to the table below) DistanceINVERTER M OTORMS2 SERIESunder25M under16KHZunder50M under10KHZunder100Munde

38、r5KHZabove100M under2.5KHZ4-5 Wiring and cautionary pointsA. Main circuit 1. Dont connect the cables of the power supply side to the U, V and W output terminals for the motor. 2. Dont connect any electromagnetic contactor between the inverter and motor. If it is inevitable, turn on the contactor whe

39、n both the inverter and motor are both at stand still. 3. Dont put the advance phase capacitor between the inverter and motor. 4. Put MCCB in the input power supply.11B. Control signal circuit 1. Separate the power cables of main circuit etc. from the control cables of the sequence and analog signal

40、s by passing the cables through the different ducts. 2. Use twisted pair shielded wire for control signal and connect the shield to earth terminal at on end, COMMON terminal of control board. Leave the other end of shielding open. 3. Avoid common Ground leads between high and low level voltage equip

41、ment.C. Grounding 1. Be sure ground both the inverter and motor. 2. Keep grounded leads as short as possible. 3. Shield cables used to protect low-level signal leads should grounded at one end point. 4. Provide class 3 grounding (0.1 or less) for a terminal. 5. When grounding several inverters, make

42、 connections as shown below, no loop is produced as shown in FIG “a “ , FIG “b“ .(a)(b)(c)126. DIGITAL OPERATION PANELLED OperatingIndicationDigital IndicationMS2FUNCKeyPROGREVRUNFWDRUNSTOPOperation keyFWDRUNKey functionForward runReverse run CursormovementDownUpMemorystorageFunctionStopDescriptionC

43、ommands forward runCommands reverse runSelect the digitDecrease the parameter valueIncrease the parameter valueSaves the setting vaulePress once to select function CDxx and press again to change its contentStop operation / Escape to standby modeFWD RUNREV RUNSHIFTDOWNUPREVRUNPROGPROGFUNCSTOPFUNCSTOP

44、137. FUNCTIONS DESCRIPTIONDISPLAYORDERFUNCTION NAME STANDARDSETTING VALUEU : 60HZCD00CD01CD02CD03CD04CD05CD06CD07CD08CD09CD10CD11First speed settingE : 50HZParameter lockAcceleration time 1Deceleration time 1Jogging frequencyStart frequencyJog modeFrequency meter correspondE : 100 HZCW or CCW or CW

45、/ CCWReservedKeyboard / Analog signal from terminalDynamic brake / Free runningTerminal / Key board commandE:1CD13ReservedU : 120 HZCD14CD15Maximum frequency limitE : 50 HZMinimum frequency limitFrequency display ScaleE : 30U : 60 HZCD17Maximum voltage frequencyE : 50 HZCD18V/F pattern setting00U:1C

46、D1610U:0CD120010 Sec10 Sec5HZ0.5HZ0U : 120 HZ14CHANGEABLE OFSETTING VALUEUNIT0.01 HZ-0.1 Sec0.1 Sec0.01 HZ0.01 HZ-0.01 HZ- USERSETTINGREMARK0 800 HZ0 or 10.1 6000 Sec0.1 6000 Sec0 800 HZ0.5 30 HZ0 or 130 800 HZ020 = lock 1 = Unlock0 = Normal 1 = Jog0 = CW/CCW 1 = CW 2 = CCW0 or 10 or 10 or 1-0 = Key

47、board input 1 = Frequency knob0 = Dynamic brake 1 = Free running0 = Keyboard 1 = Terminal0.5 800 HZ0 800 HZ0.01 5000.01 HZ0.01 HZ0.01Display = Frequency Scale25 800 HZ0.01 HZ0 : Constant torque1 : (Frequency) 2.02 : (Frequency) 3.002-15DISPLAYORDERCD19CD20CD21CD22CD23CD24CD25CD26FUNCTION NAMEDC brak

48、ing timeDC braking powerTorque boostSecond speed settingThird speed settingFourth speed settingAcceleration time 2Deceleration time 2Carrier frequencyOutput voltage gainFrequency jump 1Frequency jump 2Freuqency jump 3Jump rangeFrequency reference biasFrequency reference bias directionFrequency gainT

49、he latest error recordErrors record 1Errors record 2Errors record 3Clear errors recordHZ / RPM DisplayFT1 Multi-Function Terminal 1FT2 Multi-Function Terminal 2 STANDARDSETTING VALUE1 Sec100%20 HZ30 HZ40 HZ10 Sec10 Sec16 K100 %0000.5 HZ00100.0 %NONENONENONENONE0000CD27CD28CD29CD30CD31CD32CD33CD34CD3

50、5CD36CD37CD38CD39CD40CD41CD42CD4316CHANGEABLE OF SETTING VALUEUNIT0.1 Sec10.1 %0.01 HZ0.01 HZ0.01 HZ0.1 Sec0.1 Sec0.1 K0.1 %0.01 HZ0.01 HZ0.01 HZ0.01 HZ0.01 HZ-1% USERSETTINGREMARK0 25 Sec0 2500 25%0 800 HZ0 800 HZ0 800 HZ0.1 6000 Sec0.1 6000 Sec1K 16K50 100 %0 800 HZ0 800 HZ0 800 HZ0.5 3 HZ0 800 HZ

51、0 or 140 200 %0 = Positive 1 = Negative0 or 10 or 10 or 10 15-1 = Clear0 = HZ Display 1 = RPM DisplayRESET SEE 3-2 J317DISPLAYORDERCD44CD45CD46CD47CD48CD49CD50CD51CD52CD53CD54CD55CD56CD57CD58CD59CD60CD61CD62CD63FUNCTION NAMEFA1 Free Analog Terminal 1ReservedReserved5th speed setting6th speed setting7th speed setting8th speed settingDynamic Braking Energy LimitVersion selectorS curve4 20mA speed commandFrequency arrive signal range2nd Maximum voltage frequencyNo, of auto restart attemptAuto running mode1st step timer2st step timer3st step timer4st step timer5st step timer STANDAR