Quality_reviw_質(zhì)量報(bào)告ppt課件

1、Quality Weekly Review Hi-P ShanghaiWeek 46 2007Prepared By : Zhao YueDate : 2007.11.16.Customer Quality Report 1、Customer LAR 2、Customer Line Return 3、Customer Complaint 4、OQC LARSupplier Quality Report 1、Incoming LAR data 2、SCAR Feedback 3、Accumulating Line Return (Moving Range) 4、Key Supplier Qual

2、ity Improvement Status 5、Major issue of incoming 6、Hot issue feedback from production line In Process Quality Control Report (Molding/SP/Assy)IMD Quality ReportContents .Customer Quality Report 1、Customer LAR2、Customer Line Return3、Customer Complaint4、OQC LARContentsPrepared By : Ye XiangDate : 2007

3、.11.15.Customer LAR Data (Weekly)WeekW37W38W39W40W41W42W43W44W45W46Shipping Lots183227269175199319249326325326Reject Lots2130045352LAR98.9%99.6%98.9%100%100%98.7%98.0%99.1%98.5%99.4%Target99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%Customer Quality Report .Customer LAR Data (Moving Range)WeekW

4、37W38W39W40W41W42W43W44W45W46Shipping Lots5402562958986073627265916840716674917817Reject Lots33343737374146495456LAR99.4%99.4%99.4%99.4%99.4%99.4%99.3%99.3%99.3%99.3%Target99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%Customer Quality Report .Customer LAR Breakdownby Customer)WeekMTZTHWSMPANKRML

5、NOTFYHSShipping Lots10107003431935010Reject Lots00002000000LAR100%100%100%100%94.1%100%100%100%100%100%100%Target99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%99.5%Customer Quality Report .Customer Line Return (By Week)WeekW37W38W39W40W41W42W43W44W45W46Shipping QTY2046750194353023740471453401215

6、791336993722583896322666535083623286673Return QTY193932467716098728316576731085073606DPPM947167032500457765422329631451097Target2800280028002800280028002800280028002800Customer Quality Report .Customer Line Return (Moving Range)WeekW37W38W39W40W41W42W43W44W45W46Shipping qty56558632585021626087620962

7、329610644875236818689570770791739974567750581880792491Return qty130555133801141517141517142504170820192936196044196551200157DPPM2308228723452270221025052726264925362477Target2800280028002800280028002800280028002800Customer Quality Report .Customer Line Return BreakdownProjectMTZTHWSMPANKRMLNOTFYHSSh

8、ipping QTY1393124264235524603902601780802121567275860319800Return qty7000630240704360000DPPM502501770616802060000Target28002800280028002800280028002800280028002800Customer Quality Report .Customer ComplaintProjectMTZTHWSMPANKRMLNMBFYHSCustomer complaint00000000000WeekW37W38W39W40W41W42W43W44W45W46Cu

9、stomer complaint1120030020Target5555555555Customer Quality Report .Customer Quality Report Customer Complaint DetailProjectProblem & IssueRoot CauseSolutionStatus of ProgressOwnerTarget DateComplete DateNone.OQC LAR DataWeekW37W38W39W40W41W42W43W44W45W46Outgoing Lots190227270197204321249327326330Rej

10、ect Lots70122520114LAR96.3%100%99.6%88.8%97.6%99.4%100%99.7%99.7%98.8%Target99%99%99%99%99%99%99%99%99%99%Customer Quality Report .ProjectProblem & IssueRoot CauseSolutionStatus of ProgressOwnerTarget DateComplete DateHUA WEI /C2905后殼/外標(biāo)簽漏寫客戶料號新產(chǎn)品導(dǎo)入量產(chǎn),線長打印標(biāo)簽時作業(yè)員疏忽所致了解新產(chǎn)品信息,要求各線長打印標(biāo)簽時完成逐個確認(rèn)打印效果.組長作督導(dǎo)

11、完成.closedDai yinli2007-11-142007-11-15PALM/DEVOM前殼/移印字體脫落1、油墨的附著力性能較差。2、UV燈管未嚴(yán)格監(jiān)控使用時間。1、更換附著力性能更好的油墨。2、要求設(shè)備部使用表格形式進(jìn)行對UV燈管的使用時間監(jiān)控，UV燈管使用時間1000小時。closedJiang Neng11-1411-14Customer Quality Report OQC TOP 3 ISSUES.Supplier Quality Report 1、Incoming LAR data2、SCAR Feedback3、Accumulating Line Return (Mov

12、ing Range)4、Key Supplier Quality Improvement Status5、Major issue of incoming 6、Hot issue feedback from production line Prepared By : ZhaoxiaDate : 2007.11.14.Incoming LAR DataWeekW35W36W37W38W39W40W41W42W43W44W45W46Incoming Lots470427487561507516488598759734728785Reject Lots42111243448545LAR99%99%98

13、%98%99%99%99%99%99%99%99%99%Target98%98%98%98%98%98%98%98%98%98%98%98%Supplier Quality Report .Incoming LAR Breakdown (By Customer)WeekRIM_w46HW_w46NK_w46ZT_w46LN-w46MT_w46PA_w46Foil_w46Incoming Lots272125825344122145Reject Lots20001002LAR99%100%100%100%97%100%95%99%Target98%98%98%98%98%98%98%98%Sup

14、plier Quality Report .Weekw38w39w40w41w42w43w44w45w46Issued200220300Colsed221111212Supplier Quality Report SCAR Feedcbak.WeekW38W39W40W41W42W43W44W45W46Incoming Qty8295282895332555110303356123025058136219415159436049178540666194856256219230843Reject Qty49058258831164083883333397182711468091288858147

15、45321601554DPPM591361715809677371347192721875607305Target500050005000500050005000500050005000Supplier Quality Report Accumulating Line Return (Moving Range).Weekw37w38w39w40w41w42W43w44w45w46Reject rate3.0%3.0%13.4%2.8%3.0%2.83.2%5.2%5.9%4.8%Target2.8%2.6%2.4%2.2%2.2%2.2%2.2%2.2%2.2%2.2%Supplier Qua

16、lity Report Key Supplier Quality Improvement Status - CBCComet左右側(cè)批量性麻點(diǎn),劃傷.WeekW35w36w37w38w39w40w41w42w43w44w45w46Reject rate3.1%13.3%3.2%4.1%5.0%1.9%3.0%3.8%3.4%4.4%2.7%2.5%Target4.0%3.0%2.5%2.0%1.9%1.8%1.8%1.8%1.8%1.8%1.8%1.8%Supplier Quality Report Comet音量鍵批量溢鍍/飛邊Key Supplier Quality Improvement

17、Status - NH.WeekW35w36w37w38w39w40w41W42w43w44w45w46Reject rate2.2%1.3%2.1%2.4%2.3%1.6%1.9%2.9%3.8%3.9%4.7%5.3%Target1.3%1.2%1.2%1.1%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%Supplier Quality Report Key Supplier Quality Improvement Status - Toplas.WeekW35w36w37w38w39w40w41W42w43w44w45w46Reject rate6.3%4.6%2.0

18、%3.0%3.1%3.3%2.6%2.9%3.5%5.8%4.5%5.1%Target1.5%1.5%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%Supplier Quality Report Key Supplier Quality Improvement Status - YingLi.DateProject & Part number and part nameProblem & IssueRoot CauseSolutionStatus of ProgressOwnerTarget DateComplete DateSupplier11/12M-be

19、arRM0215019Gaslet HF frontCover揭不掉Cover的膠粘性太強(qiáng)BRADY加強(qiáng)對膠的管控,并在制程中增加一個檢驗(yàn)工序,做揭膜檢驗(yàn).另外在下周一供應(yīng)商會提交一份8D報(bào)告,給出詳細(xì)的改善措施.ON-GOINGLuo dai hong11/1311/13BradySupplier Quality Report Major issue from production line.DateProject & Part number and part nameProblem & IssueRoot CauseSolutionStatus of ProgressOwnerTarget

20、 DateComplete DateSupplier1026聯(lián)想后殼鐵片ln0221009溢膠 鐵片折彎 邊變形 對折彎 邊增加直線度 控制 ,制作直線度 檢測夾具closedellen10281028qinqinSupplier Quality Report Hot issue feedback from Hi-P Assy line.DateProject & Part number and part nameProblem & IssueRoot CauseSolutionStatus of ProgressOwnerTarget DateComplete DateSupplier07.

21、11.08Comet/lens tape/RM0315020The glue couldnt be peeled upThe silicon on liner isnt evenTake a measure of transferring method to solve it closedYin dongmei07.11.1507.11.13HengWeiSupplier Quality Report Hot issue feedback from Hi-P Assy line.Contents 1. Molding Quality Trend Chart2. Molding defect P

22、areto3. Molding defects Analysis 4. Molding Line Return List5. Painting Quality Trend Chart6. Painting defect Pareto7. Painting defects Analysis8. Painting Line Return List9. Pad Painting Quality Trend Chart10. Pad Painting defect Pareto11. Pad Painting defects Analysis12. Assembly Quality Trend Cha

23、rt13. Assembly defect Pareto14. Assembly defects AnalysisIn Process Quality Control (Molding/SP/Assy)Prepared By : Li Hui ZiDate : 2007.11.16.Molding Quality Trend Chart (In Process)Target :1500Quality Control.Molding Defects ParetoQuality Control.Molding defect AnalysisQuality Control.Molding Quali

24、ty Trend Chart (Line Return) Target :3000Quality Control.Molding Parts Line Return ListQuality Control.Painting Quality Trend Chart (In Process)Target :1400Quality Control.Painting Defect ParetoQuality Control.Painting Defects AnalysisQuality Control.Painting Quality Trend Chart (Line Return) Target

25、 :4000Quality Control.Painting Parts Line Return ListQuality Control.Quality ControlP. P Quality Trend Chart (In Process)Target：1000.P.P Defects ParetoQuality Control.P.P Defects AnalysisQuality Control.Assembly Quality Trend Chart(In Process) Target:4000Quality Control.Assembly Defects ParetoQualit

26、y Control.Assembly Defects AnalysisQuality Control.Assembly Defects AnalysisQuality Control.IMD Quality Report1. IMD QC Sampling Quality Trend Chart2. IMD QC Sampling Defects Pareto3. IMD Defects Analysis4. Next Process Line Return Trend Chart 5. Next Process Line Return List (Process Rejection )6.

27、IMD Customer Line Return Trend Chart 7. IMD Customer Line Return List Prepared By : Bill ChuDate :2007.11.15.IMD QC Sampling Quality Trend ChartTarget :4000IMD Quality Report.IMD QC Sampling Defects ParetoIMD Quality Report.IMD Defects AnalysisNoDefectSectionPart Name/ ProjectRoot Cause SolutionOwne

28、rDept.HeadTarget DateComplete DateStatus of ProgressRemarks1臟污IMDComet lens保護(hù)膜不良。KIM處理。劉榮健李剛11/25On going 2麻點(diǎn)IMDComet lensFOIL不良，模具表面臟污。更換FOIL與模面保養(yǎng)。劉榮健李剛長期 On going FOIL 不良需供應(yīng)商長期改善。3亮點(diǎn)IMDComet lens判定標(biāo)準(zhǔn)問題，以及FOIL銀點(diǎn)所致。 改善判定標(biāo)準(zhǔn)，更換FOIL。劉榮健李剛11/15 On going IMD Quality Report.Next Process Line Return Trend ChartIMD Quality Report.Next Process Line Return List (Process Rejection )產(chǎn)品SAP產(chǎn)品名稱生產(chǎn)日期生產(chǎn)總數(shù)不良 數(shù)量不良率累計(jì)/ 批量 不合格描述原因分析 處理方案RM012D012Positron lens 11.7/11.133933820715.3%累計(jì)劃傷，點(diǎn) ,臟污，凹痕，斷柱累計(jì)不良報(bào)廢RM021D003Mbear lens11.7/11.1311356038373.4%累計(jì)劃傷，臟污，點(diǎn),偏位，斷柱累計(jì)不良報(bào)廢RM012D003Positron lens 11.7/11.1227783925