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1、1In Wrapping up: A Review of some of the Things that Separate Sun from the Competition!2TopicsUnique Design FeaturesUnique ProductsCreative Circuit Solutions and PackagesFlexibilityDistributor Support3Unique Design Features4 Size and Position of ThreadsThreads in the Sun cavity are specifically size
2、d and positioned to optimize port capacity and flow paths. SAE and ISO versions are driven by the threaded port, both size and positionSAE-10 CavityISO-7789 CavitySun T-11A CavityM22Thread7/8ThreadM20ThreadThe Sun Cavity5Solenoid ValvesSun 2- and 3-Way Solenoid Valves are direct acting and have “pus
3、h type” solenoids, giving higher forces and higher efficiencies.Sun Solenoid Coils have arc suppression diodes on board as standard. 6Solenoid Valves (continued)Sun Twist/Lock Manual Overrides can really “take it” in “Real World” work environments. (Many applications require manual operation in a co
4、ld and wet environment and the operators are wearing gloves.) Competitors Valve7Embedded Proportional Amplifiers RBAP and embedded amplifier with Deutsch connector. Hand Held Programmer and cable.8Unique Products9RPGT Soft Start Relief ValveSystem Designed Maximum Pressure and Ultimate PressureThres
5、hold Pressure10Load Reactive Counterbalance with Refined Gain Control (“M” Valve)LoadReactive, 4 Port “M” valves offer greatly improved modulation performance due to shallow area change vs. stroke (gain) curve. Operates as a load holding valve. Uses unique hydraulic dampening sleeves in design.11DWD
6、A-* 3-Way Directional Poppet Valve Fits the T-11A cavity Extremely low leakage (Suitable for load holding applications) 5000 psi operating pressure on all ports Coils common with other solenoid products12Model FT*K, 3-Position, 3-Way Proportional Selector Valvewith Bleed-down in Neutral and LS Conne
7、ction Center condition bleed via Port 1 Port 5 provides load sense connection Available in Series 2 and Series 313LH*A Modulating Element (“ Hammer Valve ”)The LH*A valve can function equally as well in a closed or open center circuit. The steering valve is the external orifice.The priority flow is
8、determined by an external orifice.Will modulate as a reducer when priority flow is turned off.All flow is available at port 4 when controlled flow is not being used.14DS*D-XEN Delayed-Shift Hot Oil ShuttlesThe delayed-shift hot oil shuttle can protect a closed loop system from: Fast reversal pressur
9、e spikes. Damage to external loop components. Damage to motor cases. Pump/motor cavitation damage.15DS*X-X* and DS*Y Diverter/Selector ValvesThe DS*X is useful in traction circuits to select between open and flow bining. The DS*Y is useful forSelecting between two motors or two pumps.16Balanced Logi
10、c Valves A DK*R valve for pression. Balanced logic valve (plus unbalanced logic valves) in a regeneration circuit. Multiple balanced logic valves can be used for higher flows.17Series 4 PLUS Logic ValvesAn LOKC series 4 PLUS logic element in a T-19AU cavity can now replace a 25 mm or 32 mm DIN slip-
11、in cartridge. At 200 gpm, the pressure drop is equal to 100 psi. Typical DIN cartridge pressure drops are 145 psi (25mm), and 65 psi (32 mm).And, series 4 PLUS adhere to Suns standard delivery! 18Creative Circuit Solutions and Packages19Cushion Lock CircuitsSeparation of meter-in and meter-out eleme
12、nts provides a flexible, easily configurable, method of optimizing system performance.Spool interaction between meter-in and meter-out functions is eliminated.Can be used with cylinders or motors. Meter-in by two 3-way Valves. FT*K selector Valve20Suns Version of a D03 4-Way ValveUsing a Sun X7L bod
13、y, with two three way valves, creates a 4-way “A” and “B” to tank function, with regeneration capability. The 3-ways can be:On-offSoft shiftProportionalA combination of any two. 21Combining Components for Unique SolutionsAn FSFA flow divider plus two FPCC throttles to synchronize cylinders. An LHFT
14、bi-directional compensator plus an FTDA proportional throttle to control a single acting cylinder. 22Two Stage Valves using the T-8A Cavity SystemDFFA/DAAL 2-way poppet directional valve.Capacities to 120 GPM (Series 4)RPKC/RBAN proportional, two stage, relief valve.Capacities to 200 GPM (Series 4)2
15、3Specify Series P Solenoid Valves with Series 1 Solenoids (D*AL)With the use of Series 1 Coils, all Series 1 coil/operator options e available on Series P valves.H Option, Normally OpenC Option, Normally ClosedPREFERREDCHOICE!24Flexibility25“Short Jacking” Required an inovative solution(A “Slightly”
16、 Special Soft Shift Cartridge)A fire truck OEM wanted a “soft shift” valve with about a one second (1000 ms) ramp time in order to give a smooth stop to rotation when the valve is de-energized.Can we use a proportional valve with a deceleration ramp? No. Amplifiers can not ramp when power is removed
17、!26Results with Standard and Modified Soft Shift ValvesThe first attempt, with a DLDA-SHN yielded a 1/3 second (300 ms) ramp time. The second attempt, with an FPCH-MBN plus a soft shift solenoid, yielded a 1.20 second (1200 ms) ramp time.27Distributor Support28Helping OEM Customers Maintain Their Af
18、ter-Market BusinessSun Engineering can set up a “Standard” cartridge with a “Custom” number.29When Quick Delivery is RequiredYour Customer Service Representative will always react quickly in order to meet an immediate, unexpected customer demand.Expedited orders are entered into the system with the
19、highest priority, but we will not “steal” from previously scheduled orders.Orders are entered with your request date as the goal (The actual day is entered, not the week.)Dont forget, Sun measures their overall delivery performance against your request date, not against some date generated internall
20、y by a computer.30When Technical Support is RequiredSun Engineers are a phone call away, when you cant come up with an answer to a tough valve application question. Youll never get the “cold shoulder” when asking for some help at Sun.However, your first contact should be to your in house technical “
21、go-to” person. Based on the nature of the question, he or she is the one that should be the most up to date as regards who would be the best contact at Sun.31 17 Updated and New Technical Tips are now on the Sun Web Site32When Theres No Choice But To Usea Competitors CartridgesSuns Manifold Design G
22、roup will design manifolds with competitors cavities, when absolutely necessary (i.e. because of existing customer machine commonality, a cartridge function that Sun does not have, etc.) However, Sun product should represent at least 50% of the total cartridge population in manifold.Most of our competitors will NOT design manifolds that include competitive cartridges other than their own.33When Its Necessary to EvaluateVarious Custom Manifold Design ApproachesSuns Quick Quote Program allows “What If?” design and pricing options when putting a Custom Manifold Assem
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