易思維（天津）激光視覺在線測量技術(shù)

1、易思維在線測量技術(shù)ISV In-Line Measurement 公司簡介 Company Introduce公司成立于1999年，致力于工業(yè)激光視覺在線測量技術(shù)產(chǎn)品研發(fā)、項(xiàng)目實(shí)施和工程技術(shù)服務(wù)為主的高新技術(shù)企業(yè)。本公司隸屬于中國航天工業(yè)集團(tuán)航空機(jī)電。和天津大學(xué)精密測試技術(shù)及儀器重點(diǎn)實(shí)驗(yàn)室有緊密的合作，為產(chǎn)品的開發(fā)提供可靠的保障。現(xiàn)有員工30余人，其中碩士以上學(xué)歷8人，90%以上的員工具有本科以上學(xué)歷。有12年的在線測量項(xiàng)目實(shí)施經(jīng)驗(yàn)。Founded in 1999, dedicated to research & development, implementation and service

2、in industrial vision quality inspection products and solutions. Cooperation with State Key Laboratory of Precision Measurement Technology and Instrument from Tianjin University makes rapid transformation from scientific research into affordable high-tech products and solutions. Existing staff is mad

3、e up of more than 30 people, more than 20% with a masters degree or above, more than 90% with a bachelors degree or above. 12 years of project implementation experience makes us a more reliable and competent companion to help our customers to gain success.全方位服務(wù) Full Service測量方案的評估Evaluation of the m

4、easurement concept在線測量質(zhì)量控制解決方案 inline measuring planning整工位集成system integration for the whole station專業(yè)減振解決方案 professional solution for vibration 夾具設(shè)計(jì)fixture design仿真和離線編程Simulation and offline programming安裝和優(yōu)化Installation and optimization本土化的工程支持Local support培訓(xùn)Training12年在線測量項(xiàng)目實(shí)施經(jīng)驗(yàn)的技術(shù)專家團(tuán)隊(duì) Expert te

5、am with 12 years experience產(chǎn)品介紹/ Products Introduce3D 固定靜態(tài)測頭/3D Stationary Sensor3D 機(jī)器人柔性測頭/3D Flexible Robot Mounted Sensor 3D 螺柱測頭/ 3D sensor for Bolt & stud 測量測頭/Sensors測量系統(tǒng)/Measuring Systems車身尺寸測量/Geometrical Measurement System 機(jī)器人位置引導(dǎo)系統(tǒng) Robot Guidance System 車身裝配測量間隙和面差 Gap & Flush Measurement

6、System 測頭尺寸大小/Sensor dimensions: 155 x 50 x 145 mm測量視覺距離/Stand off distance: 100mm測量視覺范圍/Measuring volume: 68 x 50 x 35 mm測量時(shí)間/Measurement time: 250 1000 ms重復(fù)性精度/repeatability +/- 0.02mm 工作適宜溫度/Available Temperature (-20C - 55C)專業(yè)防焊渣保護(hù)/Professional Welding Protection packages 3D 固定靜態(tài)測頭/3D Stationary

7、 Sensor測頭尺寸大小/Sensor dimensions: 155 x 50 x 145 mm測量視覺距離/Stand off distance: 100mm測量視覺范圍/Measuring volume: 68 x 50 x 35 mm測量時(shí)間/Measurement time: 250 1000 ms重復(fù)性精度/repeatability +/- 0.02mm 工作適宜溫度/Available Temperature (-20C -55C)專業(yè)防焊渣保護(hù)/Professional Welding Protection3D 機(jī)器人柔性測頭/3D Flexible Robot Mount

8、ed Sensor測頭在一個(gè)位置就可以完成測量，不需要移動機(jī)器人位置掃描測量，從而節(jié)省結(jié)拍時(shí)間The feature can be measured with one position of the sensor ,No need to scan (Movement of the robot) the stud/bolt, which decreases the cycle time測量時(shí)間不超過150毫秒/Fast data acquisition time 150 ms, due to the fact that only three images with 50 ms each must

9、 be acquired檢查是否存在螺柱 Exist check確定在車身坐標(biāo)系中的位置Stud position inside the car body coordinate system確定螺柱的垂直度誤差+/-5 Stud orientation tilting by +/-53D 機(jī)器人柔性測頭/3D Flexible Robot Mounted Sensor特征類型Feature示例Example特征類型Feature示例Example特征類型Feature示例ExampleTwo tiered edgeThreaded studNon through holeThree tiere

10、d edgeCircularholeThreaded holeFlange ElongatedholeFeature on a complex backgroundT-studKey-holeFeature on aluminum 測量特征例如 Feature Examples 尺寸測量系統(tǒng)/Geometrical Measurement System特征點(diǎn)的靜態(tài)測量精度僅針對固定測頭 Statistical test Accuracy Only for Fixed Sensor station：機(jī)器人柔性在線測量系統(tǒng)精度：+/- 0.21mm (包括機(jī)器人測頭，動力單元，機(jī)器人和車身零件 D

11、ynamic test Accuracy( Flexible Station)： +/- 0.21mm (include flexible sensors; power unit; fixture, parts)和三坐標(biāo)的對比測量95%的偏差在以內(nèi)Correlation with CMM Accuracy: 95%values (yi - xi) must lay within the range of -0,3 mm . +0,3 mm；機(jī)器人位置引導(dǎo)系統(tǒng) Robot Guidance System裝配測量間隙和面差 Gap & Flush Measurement System間隙和面差測量

12、精度：Flush & GapGap& Flush -Sigma:0,005Gap & Flush -Range: 0,08由于機(jī)器人的本體為鋼鐵，鋁等制造，受溫度變化影響The Robot is made up of steel and aluminum , so it is effected by change of temperature. 自身發(fā)熱伺服系統(tǒng)Self heating (servo motors) 每20C的變化帶來0.5 mm的誤差。 up to 0.5 mm failure at 20C change of temperature外部環(huán)境的溫度變化External hea

13、ting from the environment 每20C的變化帶來0.5 mm的誤差。 up to 0.5 mm failure at 20C change of temperature.Copyright: Institut fr AutomationMontanuniversitt Leoben 高精度的機(jī)器人溫度補(bǔ)償 /Temperature Drift Compensation for high Accuracy機(jī)器人的位置精度受自身溫度的變化影響 /The accuracy of the robot position depends on the robots temperatu

14、re its environment有溫度補(bǔ)償沒有溫度補(bǔ)償 高精度的機(jī)器人溫度補(bǔ)償 /Temperature Drift Compensation for high Accuracy高精度的機(jī)器人溫度補(bǔ)償 /Temperature Drift Compensation for high Accuracy易思維將為在線測量工位的所有普通品牌的機(jī)器人如KUKA，ABB, FANUC 等提供溫度補(bǔ)償。As For all common robots manufacturers (KUKA, ABB and FANUC) ISV offers Robot Temperature Compensatio

15、n for inline measurement cells.每臺機(jī)器人將有兩個(gè)以上高低位補(bǔ)償目標(biāo)，完全實(shí)現(xiàn)機(jī)器人的充分運(yùn)動，實(shí)現(xiàn)高精度的補(bǔ)償。 Every robot will have above two High and Low Positions targets, completely compensate the movement changes of robots ,so get high accuracy. 溫度補(bǔ)償將在測量系統(tǒng)中嵌入一個(gè)軟件包，分析補(bǔ)償目標(biāo)的測量數(shù)據(jù)，并為下一次測量計(jì)算并標(biāo)定/調(diào)整參數(shù)。An integrated software package, instal

16、led on the inline measurement system, analyzes the measurements on the temperature stable targets and calculates the exact operational variability and adjusts/calibrates the system for the next measurement. 簡潔明了的對測量結(jié)果一覽無余 Simple Overview for Measurement Results.Q-IMAX 數(shù)據(jù)報(bào)告管理系統(tǒng)Q-IMAX High Quality Rep

17、orts as Management Information 詳細(xì)的每個(gè)測點(diǎn)信息Detailed Information for every measuring points 測點(diǎn)趨勢圖 Simple Measuring Point Trend偏差分布圖 deviation distributionCP、CPK，6Sigma、最大值、最小值、 平均值和標(biāo)準(zhǔn)差的統(tǒng)計(jì)數(shù)值. CP、CPK，6Sigma、MAX、MIN、Average and Sigma Q-IMAX 數(shù)據(jù)報(bào)告管理系統(tǒng)Q-IMAX High Quality Reports as Management Information 快速獲得所有區(qū)域的測點(diǎn)信息Fast Access to all Measurement AreasQ-IMAX 數(shù)據(jù)報(bào)告管理系統(tǒng)Q-IMAX High Quality Reports as Management Information 汽車業(yè)主要的客戶/Our Key Customers in Automotive Industry 汽車業(yè)部分測量現(xiàn)場/ some picture of IS-Vision on site of factory 服務(wù)于航空業(yè)的更高精度的絕對測量系統(tǒng)Higher Accur