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蒂芬巴赫電液控技術(shù)協(xié)議范本蒂芬巴赫電液控技術(shù)協(xié)議范本蒂芬巴赫電液控技術(shù)協(xié)議范本xxx公司蒂芬巴赫電液控技術(shù)協(xié)議范本文件編號(hào):文件日期:修訂次數(shù):第1.0次更改批準(zhǔn)審核制定方案設(shè)計(jì),管理制度xxxx礦務(wù)集團(tuán)有限公司蒂芬巴赫控制系統(tǒng)有限公司關(guān)于ZFG15000/26/38D液壓支架ASG型電液控制系統(tǒng)技術(shù)協(xié)議TechnicalAgreementofASGE-HcontrolSystemsforShieldsZF15000/26/38DByandBetweenxxxxCoalMinesGroupCo.,Ltd.andTiefenbachControlSystemsGmbHxxxx礦務(wù)集團(tuán)有限公司(簡(jiǎn)稱(chēng)甲方)與德國(guó)蒂芬巴赫控制系統(tǒng)有限公司(簡(jiǎn)稱(chēng)乙方)就ZFG15000/26/38D液壓支架電液控制系統(tǒng)達(dá)成如下技術(shù)協(xié)議。ThetechnicalagreementshereinbelowsaremadebyandbetweenxxxxCoalMinesGroupCo.,Ltd.(hereinaftercalledPartyA)andTiefenbachControlSystemsGmbH(hereinaftercalledPartyB)forshieldsZFG15000/26/38D:支架控制方式Shieldcontrolmode1.工作面支架(145架)Faceshields(145Sets)每個(gè)支架控制器控制兩個(gè)主閥組,前閥組14功能和后閥組8功能,共22功能。OneASGcontrolstwoblocks,frontblock14Fandrearblock8F,total22F.前閥組14功能(145組)frontblock14F(145Sets)Art.No.211937Pos.Port功能FunctionEV1DN20拉架pullingshieldEV2DN20推溜pushingconveyorEV3DN20前立柱升SettingfrontlegsEV4DN20后立柱升SettingrearlegsEV5DN12前立柱降LoweringfrontlegsEV6DN12后立柱降loweringrearlegsEV7DN10護(hù)幫收FlipperretractEV8DN10護(hù)幫伸FlipperextendEV9DN10前梁收FrontcanopyretractEV10DN10前梁伸FrontcanopyextendEV11DN10伸縮梁收extensionbarramretractEV12DN10伸縮梁伸extensionbarramextendEV13DN10側(cè)推收SidepushretractEV14DN10側(cè)推伸SidepushextendPDN25主進(jìn)液MaininletportRDN32主回液Mainreturnport后閥組8功能(145組)Rearblock8F(145Sets)Art.Pos.Port功能FunctionEV15DN10掩梁立柱降LowercavingschieldEV16DN10掩梁立柱升SetcavingschieldEV17DN10尾梁收RearcanopyretractEV18DN10尾梁伸RearcanopyextendEV19DN10插板收J(rèn)ackboardretractEV20DN10插板伸JackboardextendEV21DN10拉后溜收RearconveyorretractEV22DN10拉后溜伸RearconveyorextendPDN12主進(jìn)液MaininletportRDN12主回液Mainreturnport具體技術(shù)要求Detailtechnicalrequirements1.控制器顯示菜單語(yǔ)言為中文和英文,順槽控制主機(jī)和地面主機(jī)顯示菜單為中文。DisplaymenuoncontrollerisinbothChineseandEnglish,gatecontrolunitandsurfacecomputerdisplayinChinese.2.制造滿(mǎn)足秒工作循環(huán)的主閥體。Tiefenbachsmaincontrolvalvesaremadetomeetthecycletimeofseconds.3.支架配置電液控制系統(tǒng),能夠完成支架的各種動(dòng)作功能。支架可實(shí)現(xiàn)成組程序自動(dòng)控制,包括成組自動(dòng)移架、成組自動(dòng)推溜、成組自動(dòng)伸收護(hù)幫、成組自動(dòng)伸收伸縮梁。支架可實(shí)現(xiàn)鄰架電控的手動(dòng)、自動(dòng)操作,實(shí)現(xiàn)本架電磁閥按鈕的手動(dòng)操作。順槽主控計(jì)算機(jī)可實(shí)現(xiàn)遠(yuǎn)程控制工作面液壓支架動(dòng)作,即跟機(jī)自動(dòng)化功能(跟機(jī)自動(dòng)移架、跟機(jī)自動(dòng)推溜、跟機(jī)自動(dòng)噴霧功能)。可實(shí)現(xiàn)成組自動(dòng)移架和推溜,又可本架手動(dòng)按鈕、左右(1-3)鄰架電控按鈕控制、自動(dòng)循環(huán)操作。ShieldsareequippedwithE-Hcontrolsystemstobeabletocompleteeveryactionfunctionofshields.Shieldcanrealizegroupprogramautomaticcontrolincludinggroupautomaticmovingshields,groupautomaticpushingconveyor,groupautomaticextendingandretractingextensionbar.Shieldcanfinishmanual,automaticoperationofE-Hcontrolsofadjacentshieldsandthemanualoperationonsolenoidvalvebuttonoflocalshield.Gatemaincomputercanrealizeremotecontrolforfaceshieldactions,viz.,following-Shearerautomaticfunction(following-Shearerautomaticmovingshields,following-Shearerautomaticpushingconveyor,following-Shearerautomaticsprayingfunction).Andautomaticmovingandpushingcanbeachieved,meanwhile,themanualpushingbuttoninlocalshieldandrightandleft(1-3)handofadjacentshieldscontrolledbyE-Hcontrolbutton,andautomaticcyclingoperation.4.配備紅外線(xiàn)接收裝置,可與工作面采煤機(jī)實(shí)現(xiàn)聯(lián)合動(dòng)作。同時(shí)具備接收采煤機(jī)數(shù)字信號(hào)實(shí)現(xiàn)聯(lián)動(dòng)功能。支架能滿(mǎn)足與采煤機(jī)、刮板機(jī)進(jìn)行自動(dòng)割煤要求,在三角煤區(qū)域也能實(shí)現(xiàn)自動(dòng)拉架。Theinfraredreceiverdeviceisequipped,tobeabletocompletetheassociatedactionwithfaceShearer.Meanwhile,itshouldbewiththefunctionofreceivingsignaldataofShearertocompleteassociatedlyaction.Shieldsmeettherequirementofautocoal-cuttingwithShearerandscraperconveyor,tocompletethefunctionofautoshieldpullingintriangleminearea.5.對(duì)立柱的工作壓力、推移千斤頂?shù)男谐?、煤機(jī)的位置、方向等進(jìn)行監(jiān)測(cè)和數(shù)據(jù)傳輸。能將數(shù)據(jù)傳輸至地面控制中心并顯示。Tomonitorandtransferdatafortheworkingpressureofleg,strokeofadvancingram,positionanddirectionofShearerandetc.Tobeabletotransferdatatosurfacecontrolcenteranddisplay.6.電液控制系統(tǒng)設(shè)有聲音報(bào)警、急停、本架閉鎖及故障自診斷顯示功能,并能方便地進(jìn)行人工手動(dòng)操作。E-Hcontrolsystemissetwithsoundalarm,quick-stop,localshieldlockoutandselfdiagnoseanddisplay,alsoshouldbeconvenientformanualoperation.7.供電電壓為AC127V50Hz。ThepowersupplyvoltageisAC127V50Hz/12V.8.電控裝置外殼防護(hù)等級(jí)不低于IP67。E-Hequipmenthousing’sprotectionlevelshouldbenotlowerthanIP67.9.電控系統(tǒng)為非主-從機(jī)型,當(dāng)工作面控制系統(tǒng)與順槽控制中心斷開(kāi)后,仍能完成各種操作功能。沒(méi)有順槽計(jì)算機(jī)就無(wú)法實(shí)現(xiàn)自動(dòng)功能。EcontrolsystemisNOTMaster-slavertype,whenfacecontrolsystemdisconnectstogatecontrolcenter,itshouldaslobeabletocompleteanyoperatingfunctions.NoautomaticfunctionwithoutHeadgatecomputer10.支架所有動(dòng)作功能由電磁閥驅(qū)動(dòng)。Allfunctionsofshieldcanbedrivenbysolenoidvalve.11.主閥組為整體式,閥芯采用插裝式。Mainvalvesetisintegraltype,cartridgeisadoptedwithplug-intype.12.應(yīng)具備與采煤機(jī)配合進(jìn)行全自動(dòng)化的雙向、單向、部分截深割煤功能。Itshouldhavethecuttingfunctionofautomaticdouble-way,single-way,partcuttingdepthassortingwithShearer.13.通過(guò)電液控制系統(tǒng)能配合采煤機(jī)實(shí)現(xiàn)自動(dòng)噴霧。ItcanassistShearertorealizeautomaticsprayingbyE-Hcontrolsystem.14.電液控制系統(tǒng)具備抗干擾能力,不允許有誤動(dòng)作。E-Hcontrolsystemhastheabilityofanti-disturbing,itisEMCcompatible15.電纜的插接可靠,有較好的抗砸、抗擠、抗拉能力,插接靈活。Pluggingofcalbeisreliable,andhasbettercapabilityofanti-smashing,anti-crushing,anti-haulingwithagileplugging.16.壓力傳感器的量程0~60Mpa。Pressuresensormeasurerangeis0~60Mpa.17.在拉架過(guò)程中抬底座裝置不得泄壓,保證拉架順利進(jìn)行。Thebase-liftdeviceisnotallowedtoreleasepressureduringpulling,toensureshieldpullingrunningsuccessfully.18.通過(guò)控制器程序設(shè)置能夠?qū)崿F(xiàn)在降柱和拉架過(guò)程中的任何時(shí)段啟動(dòng)和結(jié)束抬底座動(dòng)作。Tocompletestartingandendingactionofbase-liftingduringthelegloweringandshieldpullingbysettingcontrollerprogram.19.通過(guò)控制器程序設(shè)置能夠?qū)崿F(xiàn)護(hù)幫板與煤壁貼緊。Tobeabletobringtheflippertocoalwallbysettingcontrollerprogram.20.在需要時(shí),采煤機(jī)通過(guò)后伸縮梁、護(hù)幫能夠聯(lián)動(dòng)進(jìn)行及時(shí)支護(hù);拉架時(shí)伸縮梁能夠自動(dòng)收回。Whenitisneeded,extendingbarandflippercanassociatelyactforpromptsupportingafterShearerpasses;theextensionbarcanbedrawnbackautomaticallyduringshieldpulling.21.電液控制系統(tǒng)應(yīng)能同時(shí)對(duì)以下5路數(shù)據(jù)進(jìn)行接收和地面上傳:1)支架電液控制系統(tǒng),2)采煤機(jī),3)刮板機(jī),4)泵站,5)組合開(kāi)關(guān)。并能夠在順槽和地面監(jiān)控中心實(shí)時(shí)遠(yuǎn)程自動(dòng)監(jiān)測(cè)、監(jiān)控。監(jiān)測(cè)、監(jiān)控信息包含每臺(tái)設(shè)備的運(yùn)行狀態(tài)、電流、電壓、時(shí)間、故障診斷、報(bào)警等功能。TheE-Hcontrolsystemshouldbeabletoreceiveandtransferfollowing5datasetsfromthefacetosurfaceatthesametime:1)shieldcontrolsystem,2)share,3)conveyor,4)pumpstation,5)switchgear。Itshouldalsohavefunctionofautomaticmonitoringatheadgatecomputerandsurfacecontrolcenter.Monitoringinformationincludesrunningstate,current,voltage,time,faultdiagnosisandalarmfunctions.22.所提供的產(chǎn)品要求具有《煤礦安全規(guī)程》所規(guī)定的各種保護(hù)及要求,產(chǎn)品具有中國(guó)國(guó)家煤礦安全標(biāo)志證書(shū)和″MA″標(biāo)識(shí)牌,電氣產(chǎn)品應(yīng)符合國(guó)家防爆標(biāo)準(zhǔn)GB3836-1-4—2000或其它被中國(guó)防爆檢驗(yàn)部門(mén)認(rèn)可的標(biāo)準(zhǔn)并具有相應(yīng)的防爆證書(shū)。下井前提供MA證書(shū)。Theprovidedproductsarerequiredtohaveallprotectionsandrequirementsstipulatedin<CoalMineSafetyRegulations>,theproductshavethecertificationsofChineseNationalCoalMineSafetySymboland“MA”marks,theelectricproductsshouldaccordwithNationalExploding-proofGB3836-orotherauthorizedstandardbyChineseExploding-proofInspectionBereauandwithcorrespondingcertificationsofexploding-proof.MAcertificationshallbeprovidedbeforeproductsgoingunderground.二、主控閥及主要電氣元件具體要求Detailrequirementsofmaincontrolvalveandmainelectriccomponents主控閥14功能Maincontrolvalves14F生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:Tiefenbach型式: 14功能電液先導(dǎo)主控閥Model:14FE-Hmaincontrolvalve規(guī)格: 4×DN20+2×DN12+8×DN10Specification:4×DN20+2×DN12+8×DN10電磁閥數(shù)量: 7組三位四通電磁先導(dǎo)閥DN2MagnetvalveQTY:7setof4/3solenoidvalveDN2進(jìn)口通徑(mm): 25mmInletdiameter(mm):25mm出口通徑(mm): 32mmOutletdiameter(mm):32mm主控閥8功能Maincontrolvalves8F生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:Tiefenbach型式: 8功能電液先導(dǎo)主控閥Model:8FE-Hmaincontrolvalve規(guī)格: 8×DN10Specification:8×DN10電磁閥數(shù)量: 4組三位四通電磁先導(dǎo)閥DN2MagnetvalveQTY:4setof4/3solenoidvalveDN2進(jìn)口通徑(mm): 12mmInletdiameter(mm):12mm出口通徑(mm): 12mmOutletdiameter(mm):12mm支架控制器Shieldcontrolunit生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:Tiefenbach功能數(shù)量: 控制功能22FunctionQTY:controllingfunctions22顯示語(yǔ)言: 中文和英文Displaylanguage:ChineseandEnglish電源電壓: 12V Powervoltage:12V工作電流: 250mAWorkingcurrent:250mA輸出電流范圍: 最大口Outputcurrentrange:Maximumport防爆類(lèi)型: 本安型ModeofExploding-proof:intrinsicalsafety防護(hù)等級(jí):: IP67Protectinglevel:IP67接口形式: 架間8芯電纜插座,傳感器4芯電纜插座,Connectormode:8-corescableplugsocketforbetween-shield,4-corescableplugsocketforsensor電磁閥Hirschmann接口Hirschmannconnectorforsolenoidvalve接口數(shù)量: 電磁閥接口11個(gè),傳感器接口5個(gè),電源接口1個(gè)ConnectorQTY:11portsforsolenoidvalves,5portsforsensors,1portforpowersupply壓力傳感器Pressuresensor生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany型號(hào):DANA6024Model: DANA6024 工作電壓: 12VWorkingvoltage:12V量程: 0-60MpaMeasurerange:0-60Mpa輸出信號(hào): signal:沖擊壓力: 200MpaImpulsionpressure:200Mpa防爆類(lèi)型: 本安型ModeofExploding-proof:intrinsicalsafety位移傳感器Displacementsensor生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany型號(hào): Model: 工作電壓: 12VWorkingvoltage:12V量程: 0-960mmStroke:0-960mm輸出信號(hào): signal:防爆類(lèi)型: 本安型 ModeofExploding-proof:intrinsicalsafety紅外線(xiàn)發(fā)射器Infraredtransmitter生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany型號(hào): IRSEAModel: IRSEA 工作電壓:12VWorkingvoltage: 12V 輸出信號(hào): 紅外線(xiàn)Outputsignal: infraredfrequency發(fā)射范圍:3架30°Emmittingrange: 3shields 30°防爆類(lèi)型: 本安型ModeofExploding-proof:intrinsicalsafety紅外線(xiàn)接收器Infraredreceiver生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany型號(hào):IREAModel: IREA 工作電壓: 12VWorkingvoltage:12V輸出信號(hào): signal:接收范圍: 5m/30度Receivingrange:5m/30°防爆類(lèi)型: 本安型ModeofExploding-proof:intrinsicalsafety電源系統(tǒng)Powersupplysystem生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany型號(hào):dNTA81Model: dNTA81輸入電壓: 127VACInputvoltage:127VAC輸出電壓: 12VDCOutputvoltage:12VDC輸出電流: ×1路Outputcurrent:×1circuit供電能力: 4臺(tái)支架Powersupplycapability:4setsofshields工作壽命: 10年Workinglife:10years4_iGM順槽主控裝置4_iGMGatemaincontrolunit生產(chǎn)廠(chǎng)家: 德國(guó)蒂芬巴赫Manufacturer:TiefenbachGermany顯示語(yǔ)言: 中文和英文Displaylanguage:EnglishandChnese電源電壓: 12VPowersypplyvoltage:12V工作電流: (2*Workingcurrent:(2*防爆類(lèi)型: 本安型Exploding-prooftype:intrinsicalsafety防護(hù)等級(jí):: IP68Protecinglevel:IP68帶防爆液晶顯示屏電腦ComputerwithflameproofLCD操作系統(tǒng):Operationsystem: SUSELINUX (orhigher)微處理器:SUSELINUX(或者更高)CPU: PentiumM1,8GHz 主存儲(chǔ)器:PentiumM1,8GHzMainmemory: 512MB 硬盤(pán):30GBHarddisk: 30GB 接口Connector: 1*currentloop(電流環(huán)) 1×USBinternal 1×RS232ONCOM2Ethernet卡: 10/100BaseTEthernetcard:10/100BaseT接口可根據(jù)通信對(duì)方的標(biāo)準(zhǔn)協(xié)議更改配置,靈活適配。Configuresofconnectorcanbechangedaccordingtothestandardprotocolsofothersideofcommunicationandflexibleadapting.使用壽命:10年Workinglife:10years三、ASG型電液控制系統(tǒng)供貨范圍OfferingrangeofASGE-HcontrolsystemZFG15000/26/38D支架ASG型電液控制系統(tǒng)清單E-HcontrolSystemlistforZFG15000/26/38D(140架工作面支架)(140setsoffaceshields)No序號(hào)Name名稱(chēng)Specification規(guī)格Qty數(shù)量

122-functionshieldcontroller22功能支架控制裝置1452Pressuresensor壓力傳感器2903Displacementtransducer(960mm)位移傳感器(行程960mm)1454InfraredTransmitter紅外線(xiàn)發(fā)射器25Infraredreceiver紅外線(xiàn)接收器1456Hoseprotectedcableforsensors傳感器膠管保護(hù)電纜7257CableSKK28_3500betweenshield架間膠管保護(hù)電纜1458Cableforsolenoidvalves電磁閥電纜Hirschmann型15959CableforPowersupplies膠管保護(hù)電源電纜3910Powersupplies電源裝置3911Headgatecomputer4_iGM4屏順槽控制裝置112CablefromMaincontrolunittoASG從順槽控制裝置到第一臺(tái)ASG電纜151314Datatransmissionwithoutcable數(shù)據(jù)傳輸裝置(不包括傳輸電纜)115Software軟件116Maincontrolblock14F.,4xDN20,2xDN12,8xDN12,P-DN25,R-DIN32主控閥組14功能,4xDN20,2xDN12,8xDN10,P=DN25,R=DIN3214517Maincontrolblock8F.,8xDN12,P=DN12,R=DIN12主控閥組8功能,8xDN10,P=DN12,R=DIN1214518Cavingkeyboard放頂煤鍵盤(pán)145四、其它要求otherrequirements1.乙方紅外線(xiàn)發(fā)射器到礦后,由甲方負(fù)責(zé)協(xié)調(diào)乙方和采煤機(jī)制造廠(chǎng)家關(guān)于“采煤機(jī)位置監(jiān)測(cè)裝置”中有關(guān)部件的配套、安裝工作。AfterthearrivalofinfraredtransmittersofferedbyPartyB,PartyAisresponsibleforassoringwithPartyBandShearerManufacturerabouttheissuesofequippingthecorrespondingpartsandinstallationof“ShearerPositionMonitorDevice”.2.乙方供貨的每組電液主控閥閥組應(yīng)包括2XDN20的加長(zhǎng)U形卡、1XDN12的加長(zhǎng)U形卡和5XDN10的加長(zhǎng)U形卡。EachsetofE-HmaincontrolvalvessetsPartyBprovidedshouldinclude2XDN20longU-staple,1XDN12longU-stapleand5XDN10longU-staple.3.乙方向甲方提供有關(guān)ASG電液控制系統(tǒng)元部件及主控閥配套設(shè)計(jì)尺寸。PartyBshouldprovidetheequippingdesignsizesofcomponentsofcorrespongdingASGE-HcongtrolsystemandmaincontrolvalvestoPartyA.4.乙方免費(fèi)編制并向礦方和甲方提供中文ASG型電液控制系統(tǒng)的培訓(xùn)教材和技術(shù)文件(包括4份電子版和10份紙制資料),其中技術(shù)文件包含全系統(tǒng)的備件目錄。PartyBworkoutsinfreeofchargeandprovidethetrainingdocumentsandtechniquedocumentsofASGE-HcontrolsysteminChineseversion(fourcopiesofE-formatfilesand10copiesofpaper-printedversion)toPartBandthemine,andthesedocumentsshallincludesparepartscontentsofwholesetofsystem.5.乙方在礦對(duì)礦方操作、技術(shù)和管理人員進(jìn)行為期7天的免費(fèi)技術(shù)培訓(xùn)。PartyBshouldgotothemineandtraintheoperating/technique/managingpersonnelsofminefor7daysinfreeofcharge.6.乙方負(fù)責(zé)支架樣機(jī)及成批出廠(chǎng)的ASG電控系統(tǒng)的安裝、調(diào)試指導(dǎo)工作。PartyBisresponsiblefortheinstallationanddebugingdirectionofshieldprototypeandASGE-Hcontrolsystem.7.ASG型電液控制系統(tǒng)到礦進(jìn)行地面組裝、井下安裝、試運(yùn)轉(zhuǎn)時(shí),乙方派出優(yōu)秀的、有實(shí)際工作經(jīng)驗(yàn)的工程師到項(xiàng)目現(xiàn)場(chǎng)負(fù)責(zé)設(shè)備安裝、調(diào)試的技術(shù)指導(dǎo)工作,直到試生產(chǎn)完成。PartyBshouldsendtheexcellentandexperiencedengineertoprojectlocaleforthetechniquedirectionofinstallationanddebuggingtillthemanufacturingfinishedwhenASGE-Hcontrolsystemsareputintotheminetomountonsurface,installunderground,andfulfilrunningtest.8.電控系統(tǒng)運(yùn)行期間,乙方根據(jù)礦方需要提供技術(shù)支持,如需要技術(shù)交流及問(wèn)題處理,乙方技術(shù)人員將在24小時(shí)之內(nèi)趕到項(xiàng)目現(xiàn)場(chǎng)。DuringtherunningofEcontrolsystems,PartyBshouldprovidetechnicalsupportsaccordingtotherequirementsofmine,ifthetechniquecom

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