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精選優(yōu)質(zhì)文檔-----傾情為你奉上精選優(yōu)質(zhì)文檔-----傾情為你奉上專心---專注---專業(yè)專心---專注---專業(yè)精選優(yōu)質(zhì)文檔-----傾情為你奉上專心---專注---專業(yè)GlossaryNumeroustermsareusedinconnectionwiththemanufacture,saleanduseofcoatedsteelsheet.Thefollowinglistdefinesthemorecommonterms:||||
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AAging-Changesinphysicalandmechanicalpropertiesthatoccurwhenlowcarbonsteelisstoredforsometime.
Agingisalsoacceleratedbyexposureofsteeltoelevatedtemperatures.
Annealing-Aprocessinvolvinghigh-temperatureheatingandcoolingoftheas-rolledcoldrolledsteelsubstratetomakeitsofterandmoreformable.
BBackerCoat-Usuallyreferstothecoatingonthereversesideofaprepaintedsheet.Thebackercoatingisgenerallynotasnarrowlyspecifiedwithreferencetoitscolor,thicknessandcompositionasisthetopcoat.
CCamber-Thedeviationofasideedgefromastraightline,themeasurementbeingtakenontheconcavesidewithastraightedge.
CarbonSteel-Steelwhichowesitspropertieschieflytocarbonwithoutsubstantialamountsofotheralloyingelements;alsoknownasstraightcarbonsteelorplaincarbonsteel.
ChemicalTreatment-Anaqueoussolutionofcorrosion-inhibitingchemicals,typicallychromatesorchromate/phosphate.
CoilBreaks-Creasesorridgesinsheetthatappearasparallellinesacrossthedirectionofrolling,andthatgenerallyextendthefullwidthofthesheetorstrip.
Alsoreferredtoas.
ColdRolledProducts-Flatrolledproductsforwhichtherequiredfinalthicknesshasbeenobtainedbyrollingatroomtemperature.
ColorStandard-Apaintedsheetpanelwithaprescribedcolorofpaintrepresentingtheprecisecoloritisintendedtoproduceintheprepaintedsheet.Thecolorstandardwillpreferablyalsobeexpressedintermsofphysicalattributesofhue,lightnessandsaturationcalledtristimulusvaluesorderivativesofthesevalues.Acompletecolorstandarddefinitionwillusuallyincludepaintedpanelsrepresentativeofthelimitsofacceptabledeviationfromtheprecisestandardcoloraswell.
CommercialSteel(CS)-Sheetofthisqualityisforsimplebendingormoderateforming.
CommercialSteelsheetcanbebentflatuponitselfinanydirectionatroomtemperature.
ContinuousCasting-Acastingtechniqueinwhichacastshapeiscontinuouslywithdrawnthroughthebottomofthemoldasitsolidifies,sothatitslengthisnotdeterminedbymolddimensions.
ConversionCoating-Thechemicaltreatmentfilmappliedtothesteelormetalliccoatedsheetpriortopainting.
Corrosion-Gradualchemicalorelectrochemicalattackonametalbyatmosphericmoistureorotheragents.
CriticalSurface-Intendedformaterialappliedtocriticalexposed/paintedapplicationswherecosmeticsurfaceimperfectionsareobjectionable.Theprimesidesurfacewillbefreeofrepetitivetypeimperfections,gouges,scratches,scaleandslivers.Thissurfacecanonlybefurnishedasapickledproduct.
Crown-Acontouronasheetwherethethicknessincreasesfromsomeedgemeasurementtothecenter.
CutEdge-Removaloftheas-rolledhotmilledge.Coilendsarecroppedbacktogaugewhencutedgeisordered.
CuttoLength-Whenaspecificordiscretelengthisspecified.
DDeepDrawing-Theprocessofworkingmetalblanksindiesonapressintoshapeswhichareusuallymoreorlesscup-likeincharacter.
Drawing-Formingrecessedpartsbyforcingtheplasticflowofmetalindies.
DrawingSteel(DS)-SheetofthisqualityhasagreaterdegreeofductilityandismoreconsistentinperformancethanCommercialSteelbecauseofhigherstandardsinproduction,selectionandmeltingofthesteel.
DeepDrawingSteel(DDS)-SheetofthisdesignationshouldbeusedwhenDrawingSteelwillnotprovideasufficientdegreeofductilityforfabricationofpartshavingstringentdrawingrequirements,orapplicationsthatrequirethesheetbefreefromaging.Thisqualityismadebyspecialsteelmakingandfinishingpractices.
DentResistant-BHSeries
-Sheetofthisdesignationisproducedfrompartiallystabilizedsteelandoffersauniquecombinationofas-receivedformabilityandfinalpropertiesafterfabrication.
Sheetofthisdesignationcombinesstrengthandhighformability.
Althoughthissteelisnon-agingatroomtemperature,itgainsstrengthfromwork-hardeningduringfabricationandfromcarbon-agingduringpaint-baking.
(Sometimes
referredtoas"bakehardenable.")
ExtraDeepDrawingSteel-Sheetofthisdesignationhassuperiorformabilityandexcellentuniformity.
Itisproducedfromsteelhavingaverylowcarboncontentwithstabilizingelementsaddedtomakeitinterstitialfree.
Itisanon-agingsteelsheetwithhighresistancetothinningduringdrawingandissuitableforcriticalformingapplications.
DryFilmThickness(DFT)-Thethicknessofthedrypaintfilm.
DSTypeBSteel-Productintendedforapplicationsthatrequireparticularlyseveredrawingandforming.
Ductility-
Theabilitytopermitchangeofshapewithoutfracture.
Inflatrolledsteel,ductilityisusuallymeasuredbyhardnessormechanicalpropertiesinatensiletest.
EElongation-Thepercentincreaseofagivendistance(usually2inches)priortofractureduringtensiletesting.
Embossedsheet-Anembossedsheetisonehavingaprominent,impressedtextureorpatternonitssurface(s).Ifthedefinedtextureisappliedtoessentiallyonsurfaceonly,itismostproperlytermedacoinedsurface.Ifthetextureorpatterncarriesthroughtheentirebodyofthesheetandappearsonbothsurfacesitisatrueembossedsurface.
ExtraSmoothGalvanized-AnExtra-Smoothfinishisimpartedtohot-dipmetallic-coatedsteelsheetbytemperrollingaftercoatingtodecreasethesurfacereliefthatoccurswhenthemoltencoatingsolidifies.Thespanglepattern(grainpattern)ismadedistinctlylessvisiblebythemattefinishimpartedbytherollingoperation.MostExtra-Smoothsheetisintendedforeitherprepaintedorpostpaintedapplications.
FFlatness-Flatnessisameasureofacutlengthsheet'sabilitytoconformtoaflathorizontalsurface.Maximumdeviationfromthatsurfaceisthedegreetowhichthesheetisoutofflat.FlatnessisoftenexpressedquantitativelyineitherSteepnessorI-Units.
FinishCoat-Thetopcoatorexposedprimesidepaintfilm.
Flexibility-Thedegreetowhichapaintfilmcanwithstanddeformationwithoutsignificantchangeincolorandappearance.
GGloss-Thepropertyofasurfacerelatedtoitsabilitytoreflectlight.Themostcommontypeofglossofinteresttoappearanceattributesisspeculargloss.Theparameterswhichmustbespecifiedforthedeterminationofthispropertyaretheanglesofincidenceofthelightsource,theangleofviewingoftheglossandtheangulardispersionsofthemeasuringbeams.
HHardness-Resistanceofmetaltopenetrationofthesurface.
HighStrength-Productintendedforapplicationswheregreaterstrengthiscritical.
HighStrengthtypicallybeginsat35ksiminimumyieldstrength.
HighStrengthLowAlloy(HSLA)-Aspecificgroupofsteelsinwhichthestrengthlevelsareachievedbytheadditionofmoderateamountsofalloyingelements.
Themostcommonarecolumbium,vanadiumortitanium.
HotRolledSheet-Steelsheetthatisprocessedtoitsfinalthicknessbyrollingathightemperaturesonaspeciallydesignedhot-rollingfacility.
Alsocommonlyknownashotrolledunprocessed.
HotRolledSheetNon-TemperRolled-AU.S.SteeldefinitionforproductsuppliedasacoildirectlyofftheHotStripMillwithnoadditionalprocessing.
HotRolledSheetPickled-AU.S.Steeldefinitionforamilledgecoilthatispickled,oiledandtemperrolledwithcoilendscroppedbacktomeetgaugetolerances.
HotRolledSheetPickledNon-TemperRolled-AU.S.Steeldefinitionforamilledgecoilthatispickledandoiledwithcoilendscroppedbacktomeetgaugetolerances.
HotRolledSheetProducts-FlatsteelproductsthatarebroughttofinalthicknessbyrollingthroughaHotStripMillathightemperatures.
IImpactTest-Atestwhichisintendedtoevaluatethebrittleness,toughness,adhesionandhardnessofpaintfilmsappliedtometalsbysubjectingthemtoanindentimpactforce.
Inclusions-Particlesofforeignmaterial(suchasoxides,sulfidesorsilicates)insteelascast.
InclusionShapeControl-Theuseofrareearthmetalsorcalciumalloystocontrolthemorphologyofinclusions,inordertoprovideimprovedmechanicalpropertiesforselectapplications.
IntercoatAdhesion-Theadherencewhichisobservedbetweentheprimerandtopcoatofapaintsystem.
KKilledSteel-
Steelthatisdeoxidizedbysiliconoraluminumtoreducetheoxygencontentinthemoltensteeltoaminimumpriortosolidificationofthemetal.Killedsteelshavemoreuniformpropertiesandchemicalcompositionthanothertypes.
LLeveling-Flatteningofrolledsheetbyreducingoreliminatingdistortions.
Laminate-Acompositeconstructionofdissimilarmaterials,suchasametalandplasticfilm,usuallymadeupassheetproductandintendedtofunctionasthoughitwereasinglematerial.
Lüder'sLines-See.
MMatteFinish-Amoreuniformsurfacefinishimpartedtothesheetsurfacebytemperrollingwithshot-blastedrolls.
MechanicalProperties-Thepropertiesofamaterialthatrevealitselasticandinelasticbehaviorwhenforceisapplied,therebyindicatingitssuitabilityformechanicalapplications.
Mil-Atermusedtoindicatethethicknessofthepaintfilm.Adryfilmthicknessof0.001",i.e.,thestandarddryfilmthicknessaftercuringforseveralcommonpaints,isone(1)mil.
OOil-Appliedafterpicklingortemperrollingtoassistcustomerhandlingbyminimizinginter-wrapgouging,improvelubricityandprovideamorerustresistantproduct.
OiledSheet-Sheetproductthatisprocessedwiththefinalstepbeingtheapplicationofoiltothesurface.Usually,theoilisintendedtoprovideprotectionfromrustingduringshipmentandstorage.Theseoilsarecalledrust-preventativeoils.Theoilmayalsoservetoassistinthesubsequentfabricationprocess,butthisisnotusuallythemainpurpose.Oilsusedtoenhanceformabilityareoftencalledor"prelubes".
PPencilHardness-Aphysicalmeasurementofthehardnessofapaintfilmwhichisbasedontheresistanceofthefilmtocut-throughbypencilleadsofspecifiedhardness.Pencilhardnessvaluesrangebetween2Band5H.
Pickling-Removingsurfaceoxidesfrommetalsbyachemicalreaction.
PressureVesselSteel(PVS)-Productintendedforpressurevesselsandsimilarenduseapplications.
Prelubricant-Anoilcoatingthatisappliedtosteelsheettoenhanceformability(deepdrawing).Thislubricantisusuallyappliedwhenthecustomerwishestoavoidtheapplicationofaforminglubricantinhisplant.
PrimerCoat-Thebasecoatofpaintinatypicaltwo-coatsystem.Primercoatsareusuallyappliedtoproduceadryfilmthicknessofapproximately0.2mil.
QQuality-Atermusedtodenotethedegreeofperfectionofthesteelsheet.Often,forsheetproducts,relativequalityreferstothedegreeofperfectionofthesurface,i.e.,thelackofscratches,absenceofslivers,etc.Qualitycanalsorefertootherattributessuchasinternalsoundness,dimensionalcontrol,etc.
RReflectivity(Reflectance)-Atermtoindicatethepercentageofreflectedlightfromapaintedsurface.Consideredafunctionofcolorratherthanspeculargloss.Reflectancepercentagesusuallyrangefrom80%to90%forwhitecolorsto5%to15%fordarkcolors.Reflectivitystandardsvaryforeachindustryandspecificapplication.
RegistryPrinting-Printingsuccessivecolorsorfiguresinaprecisepatternandwithexactsuperposition.
RollForming-Afabricationprocesswherebythemetalsheetisdeformedcontinuouslyinalinearmannerbypassingitthroughaconsecutiveseriesofrollswhichproduceapredeterminedprofileinit.
SSaltspraytest-Amoistureandcorrosionresistancetestemployingacontrolledexposureofapaintedsheettoafogormistofasaltsolution,usually5%sodiumchloride,foraspecifiedtimeperiod,say500or1000hours.
Slit-Whentwoormorewidthsareobtainedfromthehotrolledsubstratewidth.
Theslittingoperationresultsinacutedge.
Spangle:
Thespangleofahot-dipcoatedsheetsurfaceisthevisualmanifestationofthegrainsthatformwithinthecoatingwhenitsolidifiesasthesheetemergesfromthepotofmoltencoatingmetal.Thespangleorgrainvariesinsize,brightnessandsurfacerelief,dependinguponanumberoffactors,mostofwhicharerelatedtothecompositionofthecoatingandcoolingpractices.
StructuralSteel:
Whenthistermisappliedtosteelsheet,itreferstothedesignationthatisusedforsteelsheetthatisproducedtomeetaspecificlevelofstrengthandformability.Theformabilityisexpressedaspercentelongationinatensiletest.StructuralSteelistypicallyusedforapplicationswherethestrengthofthesheetisanimportantdesigncriterion,i.e.,load-bearingapplications.
TTandemCoatingLine-Acontinuouscoilcoatinglinehavingtwoormorecoatingmachinesandcuringorbakingovensinthelinesoitiscapableofapplyingandcuringtwocoatsofpaintinonepassthroughtheline.
T-Bend0-,1-,2-,etc.-Amechanicaloperationwhereinasheetsampleisbentbackuponitselfwiththeinsidebendradiusspecifiedintermsofthesheetthicknesses.Thusa2-TBendisabendwithaninsideradiusequivalenttotwotimesthethicknessofthemetalsheetbeingtested.
TensionLeveling:
Amechanicaloperationwhereinsteelsheet,incoilform,isprocessedonaunitthat
stretchestheproductbeyonditsyieldpointtoimpartpermanentdeformation.Thestretchingoperationassiststoflattenthesheet.Tensionlevelingisconsideredtheoptimumprocesstoachievesuperiorflatnesscharacteristics.
TemperRolling-Alightcoldreductionofthesheetsteel.
Thisoperationisperformedtoimproveflatness,eliminatediscontinuousyieldingandtoobtainauniformsurface.
TensileStrength-Themaximumstressthatamaterialcanwithstand.
Intensiletesting,theratioofmaximumloadtooriginalcrosssectionalarea.
AlsocalledUltimateStrength.
Tint-Acolormodificationresultingfromthemixtureofawhitepaintandcoloredpaintsuchthatthewhiteisthepredominantcomponentandtheresultingcolorismuchlesssaturatedthatthepurecolorofthenon-whitepigment.
Tolerance-Atermthatisusedtoquantifytheallowabledeviationfromadimension.Forexample,
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