程序系統(tǒng)工程學(xué)程課件

程序系統(tǒng)工程學(xué)程ProcessSystemsEngineering演講人:張玨庭民國九十年十一月十六日成大化工系程序系統(tǒng)工程學(xué)程1歷史回顧(HistoricalPerspective)關(guān)鍵觀念

(KEYIDEAS)?單元操作-UnitOperations(1900-)?化工科學(xué)-ChemicalEngineeringScience(1945-)?程序系統(tǒng)工程-ProcessSystemsEngineering(1960-)歷史回顧(HistoricalPerspective)2‘ScientificEngineering’‘SinceWorldWarII,engineeringeducationhasmovedstronglytowardanalysis,withcoursesdealingwithindividualprocessoperationsandphenomena.TransportPhenomena,UnitOperations,ProcessControl,ReactionEngineering,andotherengineeringsciencecoursesgreatlystrengthenedengineeringeducationbyshowinghowthingsareandhowtheywork.Unfortunately,therewasnotaparalleldevelopmentofcoursesdealingwithsynthesis…Thisdeficiencyhasbeenrecognizedforyears,buttheremedyawaitedthedevelopmentofsufficientlygeneralprinciplesofsynthesisaboutwhichtoorganizeeducationalmaterial.’(DaleF.Rudd1973)‘ScientificEngineering’3什麼是

『程序系統(tǒng)工程』﹖什麼是

『程序系統(tǒng)工程』﹖4根據(jù)Takamatsu(1983)在第一屆國際PSE研討會(huì)(Kyoto,1982)所提出的定義，PSE是

"...academicandtechnologicalfieldrelatedtomethodologiesforchemicalengineeringdecisionsconcerninghowtoplan,design,operateandcontrolchemicalprocesses."

Takamatsu更進(jìn)一步建議將PSE列為化工的基本訓(xùn)練之一，這是因?yàn)槠渌n程著重單元操作中的物理化學(xué)現(xiàn)象之瞭解，而PSE則採取整體流程觀點(diǎn)，分析並設(shè)計(jì)由許多單元組成的系統(tǒng)。根據(jù)Takamatsu(1983)在第一屆國際PSE研討5PSE的內(nèi)容程序設(shè)計(jì)(ProcessDesign)程序控制(ProcessControl)程序操作(ProcessOperation)PSE的內(nèi)容程序設(shè)計(jì)(ProcessDesign)6什麼是程序設(shè)計(jì)﹖什麼是程序設(shè)計(jì)﹖7設(shè)計(jì)

『化學(xué)品製造程序』﹗一個(gè)創(chuàng)造的過程設(shè)計(jì)

『化學(xué)品製造程序』﹗8ExampleHydrodealkylationofTolueneExampleHydrodealkylationofT9程序系統(tǒng)工程學(xué)程課件10什麼是程序控制﹖什麼是程序控制﹖11在生產(chǎn)期間維持

期望的程序狀態(tài)﹗

一個(gè)追求安全與效率的工作在生產(chǎn)期間維持

期望的程序狀態(tài)﹗12HomeHeatingControlSystem

HomeHeatingControlSystem

13Preheater/ReactorProcessCascadeControl

Preheater/ReactorProcessCa14Thewaytheplantisdesignedhasalargeimpactonhowitshouldbecontrolledandwhatlevelofcontrolperformancecanbeobtained.

“YoucannotmakeagarbagetruckdrivelikeaFerrari!”

Thewaytheplantisdesigned15什麼是程序操作﹖什麼是程序操作﹖16支援生產(chǎn)的活動(dòng)！支援生產(chǎn)的活動(dòng)！17程序操作的實(shí)際工作項(xiàng)目生產(chǎn)排程與規(guī)劃(ProductionPlanningScheduling)線上最佳化(On-LineOptimization)失誤偵測與診斷(FaultDetectionandDiagnosis)危害評估(HazardAssessment)程序操作的實(shí)際工作項(xiàng)目生產(chǎn)排程與規(guī)劃(Production18你在成大化工系接受的相關(guān)訓(xùn)練為何﹖你在成大化工系接受的相關(guān)訓(xùn)練為何﹖19與PSE相關(guān)的必修及必選課程計(jì)算機(jī)概論(一上)質(zhì)能均衡(一下)工程數(shù)學(xué)(二上、下)程序控制(三上)及實(shí)驗(yàn)(三下)程序設(shè)計(jì)(四上)工業(yè)安全與衛(wèi)生(四下)其他﹕單元操作、化工熱力學(xué)、化工動(dòng)力學(xué)與PSE相關(guān)的必修及必選課程計(jì)算機(jī)概論(一上)20與PSE相關(guān)的選修課程數(shù)值方法製程最適化電腦程序控制製程安全技術(shù)清潔製程物件導(dǎo)向程式設(shè)計(jì)與PSE相關(guān)的選修課程數(shù)值方法21工具軟體C/C++/FORTRAN計(jì)算機(jī)概論ChemCAD質(zhì)能均衡、程序設(shè)計(jì)、單元操作Matlab工程數(shù)學(xué)、程序控制工具軟體C/C++/FORTRAN22ChemCAD–程序模擬軟體ChemCAD–程序模擬軟體23DesignGoalStateofArtDesignConceptStateofNatureProcessDevelopmentPerformancedesignReliabilitydesignSafetydesignMinimizepollutantdesignExperimentsinLabPilotPlantCommercialProcessProcessSimulationandAnalysisOptimizeProcessProcessSimulation之角色DesignGoalStateofArtDesign24ChemicalProcessSimulationPhysicalPropertyThermodynamicModelsUnitOperationModelsProcessSimulationOptimization&TroubleShootingChemicalProcessSimulationPhy25456123ShortcutDistillatonSummaryEquip.No.5NameSelectmode:2Colmpressure1.0000(bar)Lightkeycomponent1Lightkeysplit0.9999Heavykeycomponent2Heavykeysplit0.0010R/Rmin1.2000ScdsRigorousDistillationSummaryEquip.No.1NameTOPpressurebar1.0000Colmpressdropbar0.1000No.ofstages311stfeedstage14Selectcondensermode:1Condenserspec.1.0000Selectreboilermode:12Reboilerspec.0.9999Rpi2Short-CutModelSCDSRigorousModel456123Sh26程序系統(tǒng)工程學(xué)程課件27MATLAB–數(shù)學(xué)運(yùn)算軟體MATLAB–數(shù)學(xué)運(yùn)算軟體28程序系統(tǒng)工程學(xué)程課件29程序系統(tǒng)工程學(xué)程課件30程序系統(tǒng)工程學(xué)程課件31程序系統(tǒng)工程學(xué)程課件32未來展望未來展望33PSE領(lǐng)域之?dāng)U展ProcessSystemsEngineeringisconcernedwiththeimprovementofdecision-makingprocessesforthecreationandoperationofthechemicalsupplychain.Itdealswiththediscovery,design,manufactureanddistributionofchemicalproductsinthecontextofmanyconflictinggoals.GrossmannandWesterberg(2000)PSE領(lǐng)域之?dāng)U展34程序系統(tǒng)工程學(xué)程課件35ProcessandProductDesignMoleculardesignProcessintensificationDesignofsustainableandenvironmentallybenignprocessesSynthesisofmicrochipsandbioprocesssystemsDesignandanalysisofmetabolicnetworksProcessandProductDesignMole36ProcessControlIntegrationbetweendesignandcontrolApplicationsinbioprocessesandbiomedicaldevicesPlant-widecontrolHybridsystemsSensorsProcessControlIntegrationbet37ProcessOperationOptimalplanningandschedulingfornewproductsSupplychainoptimizationReal-timeschedulingandinventorycontrolSynthesisofoperationprocedureProcessverificationProcessOperationOptimalplann38謝謝﹗希望你會(huì)有興趣加入我們﹗謝謝﹗39演講完畢，謝謝觀看！演講完畢，謝謝觀看！40程序系統(tǒng)工程學(xué)程ProcessSystemsEngineering演講人:張玨庭民國九十年十一月十六日成大化工系程序系統(tǒng)工程學(xué)程41歷史回顧(HistoricalPerspective)關(guān)鍵觀念

(KEYIDEAS)?單元操作-UnitOperations(1900-)?化工科學(xué)-ChemicalEngineeringScience(1945-)?程序系統(tǒng)工程-ProcessSystemsEngineering(1960-)歷史回顧(HistoricalPerspective)42‘ScientificEngineering’‘SinceWorldWarII,engineeringeducationhasmovedstronglytowardanalysis,withcoursesdealingwithindividualprocessoperationsandphenomena.TransportPhenomena,UnitOperations,ProcessControl,ReactionEngineering,andotherengineeringsciencecoursesgreatlystrengthenedengineeringeducationbyshowinghowthingsareandhowtheywork.Unfortunately,therewasnotaparalleldevelopmentofcoursesdealingwithsynthesis…Thisdeficiencyhasbeenrecognizedforyears,buttheremedyawaitedthedevelopmentofsufficientlygeneralprinciplesofsynthesisaboutwhichtoorganizeeducationalmaterial.’(DaleF.Rudd1973)‘ScientificEngineering’43什麼是

『程序系統(tǒng)工程』﹖什麼是

『程序系統(tǒng)工程』﹖44根據(jù)Takamatsu(1983)在第一屆國際PSE研討會(huì)(Kyoto,1982)所提出的定義，PSE是

"...academicandtechnologicalfieldrelatedtomethodologiesforchemicalengineeringdecisionsconcerninghowtoplan,design,operateandcontrolchemicalprocesses."

Takamatsu更進(jìn)一步建議將PSE列為化工的基本訓(xùn)練之一，這是因?yàn)槠渌n程著重單元操作中的物理化學(xué)現(xiàn)象之瞭解，而PSE則採取整體流程觀點(diǎn)，分析並設(shè)計(jì)由許多單元組成的系統(tǒng)。根據(jù)Takamatsu(1983)在第一屆國際PSE研討45PSE的內(nèi)容程序設(shè)計(jì)(ProcessDesign)程序控制(ProcessControl)程序操作(ProcessOperation)PSE的內(nèi)容程序設(shè)計(jì)(ProcessDesign)46什麼是程序設(shè)計(jì)﹖什麼是程序設(shè)計(jì)﹖47設(shè)計(jì)

『化學(xué)品製造程序』﹗一個(gè)創(chuàng)造的過程設(shè)計(jì)

『化學(xué)品製造程序』﹗48ExampleHydrodealkylationofTolueneExampleHydrodealkylationofT49程序系統(tǒng)工程學(xué)程課件50什麼是程序控制﹖什麼是程序控制﹖51在生產(chǎn)期間維持

期望的程序狀態(tài)﹗

一個(gè)追求安全與效率的工作在生產(chǎn)期間維持

期望的程序狀態(tài)﹗52HomeHeatingControlSystem

HomeHeatingControlSystem

53Preheater/ReactorProcessCascadeControl

Preheater/ReactorProcessCa54Thewaytheplantisdesignedhasalargeimpactonhowitshouldbecontrolledandwhatlevelofcontrolperformancecanbeobtained.

“YoucannotmakeagarbagetruckdrivelikeaFerrari!”

Thewaytheplantisdesigned55什麼是程序操作﹖什麼是程序操作﹖56支援生產(chǎn)的活動(dòng)！支援生產(chǎn)的活動(dòng)！57程序操作的實(shí)際工作項(xiàng)目生產(chǎn)排程與規(guī)劃(ProductionPlanningScheduling)線上最佳化(On-LineOptimization)失誤偵測與診斷(FaultDetectionandDiagnosis)危害評估(HazardAssessment)程序操作的實(shí)際工作項(xiàng)目生產(chǎn)排程與規(guī)劃(Production58你在成大化工系接受的相關(guān)訓(xùn)練為何﹖你在成大化工系接受的相關(guān)訓(xùn)練為何﹖59與PSE相關(guān)的必修及必選課程計(jì)算機(jī)概論(一上)質(zhì)能均衡(一下)工程數(shù)學(xué)(二上、下)程序控制(三上)及實(shí)驗(yàn)(三下)程序設(shè)計(jì)(四上)工業(yè)安全與衛(wèi)生(四下)其他﹕單元操作、化工熱力學(xué)、化工動(dòng)力學(xué)與PSE相關(guān)的必修及必選課程計(jì)算機(jī)概論(一上)60與PSE相關(guān)的選修課程數(shù)值方法製程最適化電腦程序控制製程安全技術(shù)清潔製程物件導(dǎo)向程式設(shè)計(jì)與PSE相關(guān)的選修課程數(shù)值方法61工具軟體C/C++/FORTRAN計(jì)算機(jī)概論ChemCAD質(zhì)能均衡、程序設(shè)計(jì)、單元操作Matlab工程數(shù)學(xué)、程序控制工具軟體C/C++/FORTRAN62ChemCAD–程序模擬軟體ChemCAD–程序模擬軟體63DesignGoalStateofArtDesignConceptStateofNatureProcessDevelopmentPerformancedesignReliabilitydesignSafetydesignMinimizepollutantdesignExperimentsinLabPilotPlantCommercialProcessProcessSimulationandAnalysisOptimizeProcessProcessSimulation之角色DesignGoalStateofArtDesign64ChemicalProcessSimulationPhysicalPropertyThermodynamicModelsUnitOperationModelsProcessSimulationOptimization&TroubleShootingChemicalProcessSimulationPhy65456123ShortcutDistillatonSummaryEquip.No.5NameSelectmode:2Colmpressure1.0000(bar)Lightkeycomponent1Lightkeysplit0.9999Heavykeycomponent2Heavykeysplit0.0010R/Rmin1.2000ScdsRigorousDistillationSummaryEquip.No.1NameTOPpressurebar1.0000Colmpressdropbar0.1000No.ofstages311stfeedstage14Selectcondensermode:1Condenserspec.1.0000Selectreboilermode:12Reboilerspec.0.9999Rpi2Short-CutModelSCDSRigorousModel456123Sh66程序系統(tǒng)工程學(xué)程課件67MATLAB–數(shù)學(xué)運(yùn)算軟體MATLAB–數(shù)學(xué)運(yùn)算軟體68程序系統(tǒng)工程學(xué)程課件69程序系統(tǒng)工程學(xué)程課件70程序系統(tǒng)工程學(xué)程課件71程序系統(tǒng)工程學(xué)程課件72未來展望未來展望73PSE領(lǐng)域之?dāng)U展