缸體缸蓋加工資料

Confidential2010.06.03RaymondChenClAlu

WelcometoKennametalEngineBlock發(fā)動機(jī)缸體加工CylinderHead發(fā)動機(jī)缸蓋加工鋁合金發(fā)動機(jī)缸體缸蓋加工鋁合金發(fā)動機(jī)缸體缸蓋結(jié)合面的各種加工Alu加工類型:?結(jié)合面的粗加工?結(jié)合面的精加工刀具材料:?非涂層硬質(zhì)合金?涂層硬質(zhì)合金?PCD人造金剛石加工工藝:?銑削/磨削?銑刀/滾刀/砂輪

23?????????KSCMAluMILL

SteelAluminum

HSK63Monoblock最高轉(zhuǎn)速:37900rpm.

刀具設(shè)計平衡精度:G2.5DIN-ISO-1940

雙材料特殊設(shè)計的刀體. 對稱刀具,平衡設(shè)計.并帶平衡螺絲. 刀體內(nèi)部通氣冷孔. 新型的PCD焊接式小刀架.

刀具最大直徑D315毫米.

高密齒刀具設(shè)計,最高的加工效率.

超精表面加工.鋁合金發(fā)動機(jī)缸體缸蓋加工4AluminumcoolantcoverFasteningscrewforfacemillingcutter鋁合金發(fā)動機(jī)缸體缸蓋加工

FasteningscrewforcoolantcoverOperationCartridge TypeRatio

stokeremoveSurfaceQuality3mmUN-3Rz2-Rz45mmUN+HR1:15Rz2-Rz4UN+QF3:13Rz1,5-Rz2,5xyPT+UNX:13Rz3,2-Rz175鋁合金發(fā)動機(jī)缸體缸蓋加工

ToolConfigurationKSCMAluMILL6鋁合金發(fā)動機(jī)缸體缸蓋加工KSCMAluMILL工件材料:AlSi-12Cu發(fā)動機(jī)缸蓋:工序90/F200加工參數(shù): 進(jìn)給速度Vf=12,000mm/min,fz=0.08mm

切削速度Vc=3925m/min,Kennametal:KSCM?125mmZ=15,KD1418刀具壽命:22,407個工件,1,920分鐘客戶要求:刀具壽命判定標(biāo)準(zhǔn):無毛刺Rz=10,Wt=5結(jié)果:Rz=0.85,Wt=0.92

7鋁合金發(fā)動機(jī)缸體缸蓋加工KSCMAluMILLVf(dia100)[m/min]Rz[μm]Fix-MFix-PMM700 PlusKCCEFix-HPMFix-HSMKendex0,020,010,060,050,070,004240,0 630,010812RzVfInDevelopment

8鋁合金發(fā)動機(jī)缸體缸蓋加工

Kennametal‘sAluminumMillingProgram9鋁合金發(fā)動機(jī)缸體結(jié)合面的各種加工雙金屬材料結(jié)合面的加工刀片材質(zhì)：K110M KMFBi-Metal鋁合金發(fā)動機(jī)缸體缸蓋加工鋁合金發(fā)動機(jī)缸體加工–實例1鋁合金發(fā)動機(jī)缸體結(jié)合面的各種加工雙金屬材料結(jié)合面的加工加工類型:精加工雙金屬結(jié)合面銑刀編號:125B10RP00MD10CF刀片編號:MDHX1004ZDFRGD4WK110M加工步驟:采用不同的切削速度加工 左中右三刀刀具直徑:D125mmZ=10加工余量:鋁合金為0.30mm

鑄鐵為0.05~0,10mm切削速度:Vc=235mm/min(雙合金)切削速度:Vc=628mm/min(鋁合金)主軸轉(zhuǎn)速:n=600rpm進(jìn)給量:fz=0.25mm進(jìn)給速度:F=1497mm/min表面質(zhì)量:Ra1.6刀具壽命:400個缸體客戶非常滿意此優(yōu)化工藝,降低了加工成本

10Bi-Metal雙金屬材料結(jié)合面的加工鋁合金發(fā)動機(jī)缸體結(jié)合面的各種加工

加工類型:精加工雙金屬結(jié)合面銑刀編號:125B10RP00MD10CF刀片編號:MDHX1004ZDFRGD4WK110M加工步驟:采用相同的切削速度加工 左右二刀刀具直徑:D125mmZ=10加工余量:鋁合金為0.10mm

鑄鐵為0,10mm切削速度:Vc=440mm/min(雙合金)切削速度:Vc=440mm/min(鋁合金)主軸轉(zhuǎn)速:n=1121rpm進(jìn)給量:fz=0.24mm進(jìn)給速度:F=2700mm/min表面質(zhì)量:Ra1.6但表面有刮痕刀具壽命:550個缸體客戶非常滿意此優(yōu)化工藝,降低了加工成本

11鋁合金發(fā)動機(jī)缸體加工–實例2Bi-Metal雙金屬材料結(jié)合面的加工鋁合金發(fā)動機(jī)缸體結(jié)合面的各種加工

加工類型:精加工雙金屬結(jié)合面銑刀編號:250C18RP00MD10CF刀片編號:MDHX1004ZDFRGD4WKMF加工步驟:采用相同的切削速度加工 左右二刀刀具直徑:250mmZ=18加工余量:鋁合金為0.2mm

鑄鐵為0,2mm切削速度:Vc=440mm/min(雙合金)切削速度:Vc=440mm/min(鋁合金)主軸轉(zhuǎn)速:n=561rpm進(jìn)給量:fz=0.27mm進(jìn)給速度:F=2700mm/min表面質(zhì)量:Ra1.6表面無刮痕刀具壽命:500~700個缸體/每刃客戶非常滿意此優(yōu)化工藝,降低了加工成本

12鋁合金發(fā)動機(jī)缸體加工–實例3Bi-Metal鋁合金發(fā)動機(jī)缸體結(jié)合面的各種加工雙金屬材料結(jié)合面的加工鋁合金發(fā)動機(jī)缸體加工–實例照片Bi-Metal3456

72 8 9 1

13ACarbideorPCDTHM-FTHM-F12313Data:?D=400mm,zeff=60(48x1+12x2+2x3)?Vc=250m/min,FPT=0,11mm, DOC=0,5mm?Wt=10μm,Rz=2,99,Ra=0,43?T=1.000I4blocksAlSi6+GG26(Spec)

14Bi-MetalFaceMillingAluminum-CastIronBi-Metal M641PrecisionMillingCutterforBi-MetalDeckFaceMilling鋁合金發(fā)動機(jī)缸體加工–實例特點(diǎn):?細(xì)晶粒的硬質(zhì)合金材質(zhì)K01

采用PVD較薄的涂層????刀片端屑槽拋光處理雙正角切削刀具可調(diào)整軸向精加工刀片??減少設(shè)定時間也可采用PCD刀片用于精加工2MillingCutterM641

15Bi-MetallBedplate:FinishMillingBi-Metall/Update鋁合金發(fā)動機(jī)缸體加工–實例

M700forhighRPMRough/FinishQuickSetHVOverview:PCD-MillingProgram

highamountofteeth/feed Finishingwithfinepitch

FixPerfect

highamountofteeth/feedfinepitch/mediumpitchRough/Finish

16Alu123鋁合金發(fā)動機(jī)缸體加工–實例

5 46789AUseofcarbideandPCD- tippedinserts

centralcoolantsupplybyoptionalKSM-screw

adjustable to+/-0,0020,2mmmax.adjustingrange

17

AluminumMillingFixPerfectCoated/surfacehardenedchipflutes

BalancedatmanufacturingFinebalancing (HPM)鋁合金發(fā)動機(jī)缸體缸蓋加工Alu40-250mm18

HSMHPMPM

availablediameters

possiblesurfacefinishbalancequalityVersion50-100mm 40-160mm

Rz=2μmRa=0,2μm Rz=3μm Ra=0,3μm

G6,3bei 10.0001/minfinebalancing G6,3bei 10.0001/min

Monoblock HSK63allpocketseats adjustable Face-/End- millallpocketseatsadjustable

Rz=5μmRa=0,55μm

G6,3bei10.0001/min

Face-/End- millwithadjustablemedium/fine pocketseats pitchAluminumMillingFixPerfect鋁合金發(fā)動機(jī)缸體缸蓋加工AluTheTask:Component:CylinderHeadL850Material:AlSi6Cu3Operation:ExhaustSideFinishingMachine:GrobTransferLineCoolant:InternalcoolantTheSolution:FixPerfectMillingCutter,dia.100mm;z=6Insert:BGHX15L5PCER-GGTKD1415TheResult:Toollife:5000-6000cylinderheads

80A05RP90BG15C5WHPM

19鋁合金發(fā)動機(jī)缸體缸蓋加工

AluTheData:vc=4.400m/minn=14.000rev./minvf=9.600mm/minfz=0,114mmap=2-3mmTheTask:Component:CylinderHeadNG6Material:AlSi6Cu3Operation:DeckFaceRoughingMachine:GrobTransferLineCoolant:InternalcoolantTheSolution:QuickSetHV-Mitterhauser,dia.360mm;z=24+8Insert:E-2675_1LPKD002Insert:E-2676_1LPKD002TheResult:Toollife:approx.60.000cylinderheads

01-001058-017-1+MK-1199L

20TheData:vc=2262m/minn=2.000rev./minvf=7.000mm/minfz=0,109mmap=1,5mm鋁合金發(fā)動機(jī)缸體缸蓋加工Application:FixPerfect-PCDDia.400mm,20inserts(cartridgeversion),AluminumV8-EngineBlock

21Alu鋁合金發(fā)動機(jī)缸體加工–實例22

HexaCutM750--45°+60°Overview:CastIronMachining

FixPerfect

90°+70°8cuttingedgesCI鑄鐵發(fā)動機(jī)缸體加工23INSERTANVILSEMIFINISHINGINSERTHEXACUTM750MULTI-TOOTHMILL

ADAPTOR

CENTRALSCREW

FoolproofPinLH/RH鑄鐵發(fā)動機(jī)缸體結(jié)合面加工

CastIron

ADJUSTINGWEDGE CLAMPINGWEDGEDOUBLETHREAD SCREW FINISHINGmax.DOCKr=45°kr=60°ROUGHINGFINISHINGkr=60°

6WIPEREDGES

12WIPEREDGES

12CUTTINGEDGES

12CUTTINGEDGES

12CUTTINGEDGESHNGX090516-MR090530-

MR6mm8mm to1mm1mm to8mm

24HNGX090520-MLHNGX090520-MMHNGF090504-MTHNGX0905204-MFM750-Inserts鑄鐵發(fā)動機(jī)缸體結(jié)合面加工CastIron????D=315mm,zeff=46Vc=100m/minFPT=0,25mmDOC=4mm??????Component:Pass.carV6/V8Material:GJV450(Ti<0,015%)240HBOperation:roughmillingheadfaceCoolant:noMachine:TransferLineRz=20μm

TheSolution:?millingcutterM750(12usablecuttingedges/insert)?HNGX090520-MCIinW6-86?strengthendgeometryinareaofcastskin?thincoatingPVD?Limitations/specifics:rigidsetup

TheResults:

?T=900blocks(1.800faces)(breakouts)

HNGX0905230-MCI

25RoughingEngineBlock-HeadFace

TheTask:MachiningofCGI-Milling

TheData:CastIron鑄鐵發(fā)動機(jī)缸體結(jié)合面加工

TheSolution:?TooldesignwithceramicroughingandCBNfinishinginserts?6CBNinsertswith12cuttingedges?24CeramicKyon3500insertswith12cuttingedges.

TheResult:

?Fulfilledcustomersurfacefinishrequirements

?Toollife900Parts

26??????D=250mmVc=700m/minn=891rev/minF=2790mm/minFPT=0,11mmDOC=0,3mm/0,2mmTheData:??????Component:Material:Operation:Coolant:Machine:Objective:CarengineGG25Facemilling,finishingdeckfacenoM/cFinishmillingsystemtorealizeRA=1.2μm,RZ=8μm,Rt=12μm,Wt=5μmTheTask:FinishingEngineBlockwithCeramicsandSolidCBNCastIron鑄鐵發(fā)動機(jī)缸體結(jié)合面加工????D=80mm,Z=12(10+2)Vc=100m/minFPT=0,18mmDOC=4mm?????Component:Pass.carV6/V8Material:GJV450(Ti<0,015%),240HBOperation:millingcontactfacesCoolant:noMachine:MC

TheSolution:?millingcutterM780(8usablecuttingedges/insert)?SNXF1204inTN5515?LD-Geometry?2insertsadjustableforbettersurfacequality?Limitations/specifics:89°leadangle

TheResults:

?Rz=25μm

27EngineBlock-ContactFaces

TheTask:MachiningofCGI-Milling

TheData:鑄鐵發(fā)動機(jī)缸體結(jié)合面加工CastIronCastIronTheData:Vc=200m/minn=318rev./minvf=2387mm/minfz=0,25mmap1=2-3mmDeckFace

TheTask:

Component:CylinderBlock

Material:GG25Operation:DeckFaceroughingMachine:m/c-GrobCoolant:dryTheSolution:FacemillingM780;?200;z=30Millingcutter:200C30RF84SN12BInsert:SNXF120412SNGPTN5515TheResult:Toollife:

28鑄鐵發(fā)動機(jī)缸體結(jié)合面加工COMPANYTOOLLIFEFLATNESSRzVfRequested<0,020<0,016competitorA120min.0,0251540mm/min.KENNAMETALHERTEL170min.0,008-0,0120,0062160mm/min.Applicationexamples29EngineBlockGG20Dia.MillingCutter160mm,Z=20,160B20RP00MD10CFInsertMDHX1004ZDFRGD4W,K110MVc=301m/minfz=0,18mmVf=2160mm/minap=0,5mmae=5–120mm,wetmachiningSummary:40%increasedproductivitywithKENNAMETALfinishingcutterApplicationexamples鑄鐵發(fā)動機(jī)缸體結(jié)合面加工30DODEKAMill,M1200with12CuttingEdgesHighperformancemillingcutterforsteel,Al,CI&DI12CuttingEdges;positivecuttinggeometryDevelopedforMachiningCentersforunstablecuttingconditionsLowcuttingforce/LowestpowerconsumptionMaximumdepthofcutap=4.5mm鑄鐵發(fā)動機(jī)缸體結(jié)合面加工ConfidentialToolingforEngineBlock32UndercutCylinderBore鑄鐵發(fā)動機(jī)缸體–缸孔加工33?ToolDia.:cylindersinkingfrom77mmto145mm?No.ofteeth:From5to10inserts?Insert:Fix-Perfect8cuttingedgeswith spcl.Cuttingedgegeometry?MachiningRequirements:?Coolant:Dry/Wetmachining?Speedrate:120m/minupto150m/min?Feedrate:350upto700mm/min?Cuttinglength:140mmupto275mm?Toollife:min.500holesupto1600holes?Flankwear:?D.O.C:max.0,40mm2,5-3,0mmRoughingofEngineBlocks

?CuttingTool:CGI鑄鐵發(fā)動機(jī)缸體–缸孔加工TheData:vc=650m/minn=2795rev./minvf=1677mm/minfz=0,15mmap1=3mmTheTask:Component:CylinderBlock4cyl.Material:GG26CrOperation:CylinderBoreroughingradialstockremove=3mmMachine:m/c-GrobCoolant:InternalcoolantTheSolution:Millinghead?74,7;z=4Millingcutter:MF1533056Insert:SPHX1205ZCTL-GPKKY3500TheResult:Toollife:450Parts,overall1800Bores,Cuttinglength150mm/Bore=270mToollifeor161min.

34CastIron鑄鐵發(fā)動機(jī)缸體–缸孔加工Cuttingconditions:

MaterialGG25 Speed:650m/min Feedpertooth:0,18mm Feedrate2013mm/min Insert:FixPerfectSPHX1205...KY3500

Advantages:

?8cuttingedges

?Availableinceramicsandcarbide

?Toollife270mmcorrespondwith1800 parts/4cylinderblock

35CastIronRoughingofEngineBlocks鑄鐵發(fā)動機(jī)缸體–缸孔加工Romicron精鏜刀FinishofEngineBlocks發(fā)動機(jī)缸體–缸孔加工

CastIronAluminium

36發(fā)動機(jī)缸體–缸孔加工

CastIronAluminium為什么要采用如此高精度鏜刀???201510 5 0

補(bǔ)償?shù)毒吣p后對缸孔尺寸的影響201510 5 0

37RomicronHSCFineBoringTool發(fā)動機(jī)缸體–缸孔加工FinishofEngineBlocks

CastIronAluminium

38發(fā)動機(jī)缸體–缸孔加工FinishofEngineBlocks

CastIronAluminium

39TheTask:Component:CylinderBlock6cyl.Material:GG26CrOperation:CylinderBoringsemifinishingandfinishing,Machine:BAZ-ToyodaCoolant:InternalcoolantTheSolution:Romicron?106;z=2x2,simplyadjustableBody:S67440CInsert:CCPT060204KD1201.)Presettingofthefinish-insertviafrontpartno.(1)2.)In-Processsynchronyadjustmentviascalering(2)ofbothfinishinginsertsTheResult:Toollife:800parts,overall4800Bores,Cuttinglength190mm/Bore=912mToollife

(2)

40(1)(1)

CastIronTheData:Vc=500m/minn=1501rev./minF=330mm/minfz=0,11mmap1=1+0,5mm發(fā)動機(jī)缸體–缸孔加工TheData:Vc=650m/minn=2586rev./minvf=931mm/minfz=0,12mmap1=0,5mmComponent:CylinderBlock4cyl.Material:GG25Operation:CylinderBoringfinishingMachine:m/c-HellerCoolant:InternalcoolantTheSolution:Romicron?80;z=3,simpleadjustmentBody:S82166;Insert:CCPT060204KD1201.)Presettingofthefinish-insertviafrontpartno.(1)2.)In-Processsynchronyadjustmentviascalering(2)ofbothfinishinginsertsTheResult:Toollife:stillinprocessRa=1,31μmRz=7,14μmroundness3,7-4,9μm

41

(2)(1)發(fā)動機(jī)缸體–缸孔加工

CastIron

TheTask:CastIronRomicrontoolwithfiveindividualfineradialadjustmentandcoarseaxialadjustmentAluminium

-Carbideinserts -Wipergeometry -Conventionalcuttingdata (Vc=130m/min;FPT=0,3mm)-multi-tooth

42FinishofEngineBlocks發(fā)動機(jī)缸體–缸孔加工4.Semifinishing(Z=2)diameterswhilefeedingin?-balcony+chamferswhilefeedinginFacingbalconydepthwhilefeedingslideadiallyoutFinishing(Z=1)diameterswhilefeedingoutTheData:

FinishingonTransferLines

TheTask:?Component:Truckcylinderblock?Material:GGV40?Operation:Semifin.+fin.liner-seat2xdia. +balcony?Coolant:Yes?Machine:TransferMachine

TheSolution:

Process:發(fā)動機(jī)缸體–缸孔加工CastIronWhatisthe“QUATTRO-CUT”Reamer?發(fā)動機(jī)缸體–缸孔加工CastIron

Aluminium

4-edgedindexableinsertlocates onprecisionserration's Precisesizecontroltomicronsbut only1adjustingscrewisrequiredSimplebladeadjustment“de-skills”settingofthetool

44roughboringheadfineboringheadonefineboringheadcoverscompletedia.range

45發(fā)動機(jī)缸體–缸孔加工

ModBORE-KMRotatingBoringSystem

-KM63150-305mm -KM80150-405mm

modularbridgetool extensionbridge

-uses70°and90°ISOinserts (approachangle)

roughboringheads46BearingCapSeatSurface發(fā)動機(jī)缸體–軸承蓋止口面加工TheDate:vc=190m/minn=384rev./minvf=768mm/minfz=0,2mmap1=3mmTheTask:Component:CylinderBlockMaterial:GG25Operation:BearingCaproughingMachine:m/c-CrossHüllerCoolant:dryTheSolution:Fix-PerfectProfilemillingcutter,?154/157,4mm;z=50;zeff=10,5SKLevels,Millingcutter:1578301Insert:IP1595819

47發(fā)動機(jī)缸體–軸承蓋止口面加工

CastIronn=1230rev./minF=1770mm/minfz=0,12mmap=1mmTheTask:Component:CylinderBlockMaterial:GG25Operation:BearingCapfinishingMachine:m/c-CrossHüllerCoolant:dryTheSolution:M400,?155,4mm;z=11;Millingcutter:1595818Insert:IP1595819TheResult:Toollife:StillinProcess

48發(fā)動機(jī)缸體–軸承蓋止口面加工

CastIron

TheData:

Vc=600m/minCastIron?Component:?Material:?Operation?Coolant:?Machine:cylinderblock(pass.carI5)CastironGG26finishingbearingcapseatdryspcl.TheSolution????adjustablebroachingtoolmachiningwidth,groundandchamferpositivegeometrythinPVD-coatingW6-74(THM+Futura)TheData:vc=18m/minD=-f=0.04mm/insertTheResult?T>10.000workpieces?nobreakouts

49LinearBroachingTool發(fā)動機(jī)缸體–軸承蓋止口面加工

TheTask:50Locknotch發(fā)動機(jī)缸體–鎖緊槽口加工TheData:Vc=100m/minn=637rev./minF=127mm/minfz=0,05mmap1=2,1mmTheTask:Component:CylinderBlockMaterial:GG25Operation:LockNotchfinishingMachine:m/c-HellerCoolant:dryTheSolution:Cylindermillingcutterwithheavymetalshank?50mm;z=4;LHAdapter:AX1617878MillingCutter:MP1621429Insert:IP1617882TheResult:Toollife:2600parts(2Notch)

51發(fā)動機(jī)缸體–鎖緊槽口加工

CastIron?D=68.0mm?Vc=100m/min?FPT=0,20mm?????Component:Pass.CarI4I5engineblockMaterial:Aluminum356LossFoamCastOperation:LockNotchforCrankBearingsCoolant:Yes(External)Machine:SPMTheTask:TheData:

TheSolution:

?SolidCarbideCutter

?ErrorproofassemblyLockNotchGrooves1037479

52發(fā)動機(jī)缸體–鎖緊槽口加工Aluminium?D=68.0mm?vc=100m/min?FPT=0,20mm????Material:Aluminum356LossFoamCastOperation:LockNotchforCrankBearingsCoolant:Yes(External)Machine:SPM

TheTask:?Component:Pass.CarI4I5engineblockTheData:

TheSolution:?SolidCarbideCutter?FlangeMountArborwithspacers?Errorproofassembly?RotaryBearingSupports

LockNotchGrooves1039574

53發(fā)動機(jī)缸體–鎖緊槽口加工Aluminium?????Component:Material:Operation:Coolant:Machine:Pass.CarengineblockAluminumlocknotchesYestransferlineTheTask:AluminiumTheData:Vc=471m/minD=60mm;z=1fz=0.8mm/revF=200mm/min

TheSolution:?millingarborwithGATCObushings?PCDbits(diameteradjustable)?PCDbitsgroundto+/-0.02mmwidth?inprocesstolerance+/-0.05mm

54發(fā)動機(jī)缸體–鎖緊槽口加工CastIronComponent:CylinderBlockW12Material:GG25Operation:HalfRoundroughingMachine:m/c-HellerCoolant:dryTheSolution:BallNoseMillingcutter?68mm;zeff=2Millingcutter:05_001830_001_1TheResult:Toollife:

55TheTask: TheData:Vc=140m/minn=655rev./minF=131mm/minfz=0,1mmap1=2-3mm發(fā)動機(jī)缸體–曲軸孔加工HalfRound58CastIron?Material:?Operation?Coolant:?Machine:CastironGG25roughinghalfroundd.o.c.approx6mmradiallyinterruptedcutdryTransferLineTheData:vc=109m/minD=87,5mm;z=2fz=0.17mm/insertvf=134mm/minTheSolution????boringbar,z=2cartridgestyleusedwithGATCObushingISOinserts發(fā)動機(jī)缸體–曲軸孔加工

HalfRoundTheTask:?Component:truckcylinderblock59Aluminium發(fā)動機(jī)缸體–曲軸孔加工HalfRound60發(fā)動機(jī)缸體–曲軸孔加工61發(fā)動機(jī)缸體–曲軸孔加工?Semi-Finish?D=76.00mm?vc=193m/min?FPT=0,38mmRoughBore1627963&1627964?????Component:V6AuotmotiveEngineMaterial:Bi-MetalOperation:RoughBore,Semi-Finish,finishBoreCoolant:YesMachine:CNCHMCTheTask:Designalinebarthatcouldbetoolchanged?RoughBoreinaHMCWithaMomentoflessthan19.5NTheData:

TheSolution:?Designtobeunder19.5NtoolchangerMoment?Bearingsupportedonoutboardend?ROMICRONAdjustable?RoughandSemi-FinishCarbideGradeKC5010?FinishwithPCD

TheResults:

?Rz=0.8

?T=400partsperedgeforPCD

GDW1627963;JerryGreenman

62?FinishBore?D=76.50mm?Vc=265m/min?FPT=0,11mm發(fā)動機(jī)缸體–曲軸孔加工LineboringbarwithRomicron-cartridges

TheTask:

?Component:carcylinderblock

?Material:CastIronGG25

?Operation:Semifin.-FinishBore

?Coolant:internal

?Machine:HüllerHilleTransferLine1291

CastIron

TheData:

vc=150m/min f=0,20mm/rev(semifinishing) f=0,12mm/rev(finishing)fineadjustablecartridgeforsemifinishing inμm-rangeadjustableinserts:CPGT060204LFKC5010

GDWS79421;Daimler-ChryslerinStuttgardt;W.Just

63

ROMICRON-cartridge forfinishing

TheSolution:

?Semifinishpull

?FinishpullTheResults:-comparablewithconventionallineboringbar-manualwearcompensationwithoutgaging!發(fā)動機(jī)缸體–曲軸孔加工64FEAusedtodostressanalysisofthetoolduringdesign發(fā)動機(jī)缸體–曲軸孔加工

CastIronTheData:Vc=100m/minn=387rev./minF=232mm/minfz=0,12mmap1=0,5mmTheTask:Component:CylinderBlockMaterial:GG25Operation:ThrustFacefinishingMachine:m/c-HellerCoolant:InternalcoolantTheSolution:Slidemillingcutter?82,3mm;z=5;Adapter:MS1617875Millingcutter:MS1617876Millingcutter:MS1617877Insert:SPCT10T304PPFR-LD2KC725MInsert:SPCT10T304PPFL-LD2KC725MTheresult:Toollife:6000parts/Insert1500parts/CuttingEdge

65發(fā)動機(jī)缸體–軸承推力面加工Component:CylinderBlockMaterial:GG25Operation:ThrustFacefinishmachiningMachine:m/c-HellerCoolant:InternalcoolantTheSolution:Slidemillingcutter?80;z=11Millingcutter:MXH1549211Insert:IPH1581332H02TheResult:Toollife:3720parts/Insert

66TheData:Vc=200m/minn=795rev./minvf=875mm/minfz=0,1mmap1=0,5-1mm發(fā)動機(jī)缸體–軸承推力面加工

CastIron

TheTask:67Undercut發(fā)動機(jī)缸體–缸孔反倒角加工?????Component:Material:Operation:Coolant:Machine:Pass.CarengineblockAluminum/CIcylinderlinerhonereliefYesMCTheTask:TheData:Vc=498m/minD=66mm;z=3fz=0.25mm/insertvf=1800mm/min

TheSolution:?circularmillingcutter?profileinserts?twopiecedesign

GDW1534406;SAIC;Cross;BurkhardKrau?

68發(fā)動機(jī)缸體–缸孔型腔加工Aluminium69發(fā)動機(jī)缸體–軸承蓋安裝螺孔加工BearingCapMountingHoles70DowelPinLocatorHole發(fā)動機(jī)缸體–各種銷孔加工CastIron

SolidCarbideDrillwithHPCTechnology

PCB B2

71Drilling發(fā)動機(jī)缸體–各種銷孔加工GratGeneralissueindrillingofCICastIron

72Drilling發(fā)動機(jī)缸體–各種銷孔加工Largeflutecrosssection,smallcorediameter.reducedthrustduetoHP-point.4-marginDesignforhighholequalityincaseofdeepholes,crossholesetc.CornerchamferforimprovedholeexitinCI.

73FeaturesB254-B256_HPCCastIronDrilling發(fā)動機(jī)缸體–各種銷孔加工Drilling發(fā)動機(jī)缸體–各種銷孔加工

CastIronAluminium

74Drilling發(fā)動機(jī)缸體–各種銷孔加工

CastIronAluminium

75發(fā)動機(jī)缸體–軸承蓋安裝螺孔加工Drilling

CastIronAluminium

7677VerySLIMandLOOOOOONG,.....發(fā)動機(jī)缸體–軸承蓋安裝螺孔加工Tool:2-stepreamerwith30°toolwithcentercut?78Material:AlSi<10Machine:Transferlinewith6GrobmachiningcentersBorediameter:?12.0180/-0.003mm?160/+0.1mmBorelength:26mmchamferCuttingmaterial:KD1415Cuttingdata:?Vc=200m/min.?S=5‘305RPM?F=0.2mm/revAttachment:HSK63A ?F=1061mm/min

?Toollife:-6kmCuttinglead:CG11

Lubricant:Emulsion發(fā)動機(jī)缸體–軸承座油孔貫通孔加工Aluminium79發(fā)動機(jī)缸體–水泵孔加工WaterPumpHoleTheTask:Component:CylinderBlockMaterial:GG25Operation:WaterPumpHolemachiningMachine:m/c-GrobCoolant:InternalcoolantTheSolution:Countersinking?72,25adjustable;z=2Body:CP1046678Insert:TCMT220408LFKC9315TheResult:Toollife:700Pieces,Cuttinglength5mm=3,5mor26min.

80TheData:Vc=150m/minn=661rev./minF=132mm/minfz=0,1mmap1=mm發(fā)動機(jī)缸體–水泵孔加工

CastIronComponent:CylinderBlockMaterial:GG25Operation:OppositeWaterPumpHoleMachine:m/c-GrobCoolant:InternalcoolantTheSolution:Countersinking?36,55adjustable;z=1,mountintherightangleheadBody:CP1045392Insert:RCMT0803MOKC9315TheResult:Toollife:600parts,Cuttinglength16mm=9,6mor56min.

81TheData:Vc=150m/minn=1306rev./minF=170mm/minfz=0,13mmap1=mm發(fā)動機(jī)缸體–水泵孔加工

CastIron

TheTask:AluminiumMachiningAlu

82Alu-minium鋁合金的鉆削加工:高性能直槽鉆頭AluminiumMachining

Alu用于加工鋁合金和鑄鐵長徑比:5xD,8xD,12xD,15xD精度等級:IT7~IT9刀具材質(zhì):非涂層KF1直徑范圍:?3.0-?25mm孔深范圍:29-98mm速度范圍:100~450m/min進(jìn)給范圍:0.1~0.86mm/r

83高效率3刃螺旋槽鉆頭AluminiumMachiningAlu用于加工鋁合金:長徑比:5xD,8xD精度等級:IT8~IT9刀具材質(zhì):非涂層K10直徑范圍:?3.0-?21mm孔深范圍:23-85mm速度范圍:100~300m/min進(jìn)給范圍:0.1~0.9mm/r

84高速機(jī)夾式鉆頭AluminiumMachining

Alu用于加工鋁合金淺孔:長徑比:2.0xD,2.5xD刀具材質(zhì):KC7215/KC7225直徑范圍:?12.5–?48.0mm孔深范圍:25-110mm速度范圍:300~600m/min進(jìn)給范圍:0.06~0.16mm/r

8586?KenTIPoffersSC-Drillperformance?3xD,4xDand5xDasstandard?easyinsertchangeinsidemachine?Diameterrange8,00to21mm?noregrindingissues?consistentproductivity?nosetuptimeAdvancedSolutions-Drilling(KenTIP)ProvenSolutionsforEngineManufacturingCrAlN/TiSiNMultilayercoatingExtremelyhighwearresistance:Bettertoollife,betterqualityafterrecond.AdvancedsurfacetreatmentReducedfrictioninflutesandonmargin

12.5%Coul