KX系列選粉機(jī)說(shuō)明書(shū)

目一、機(jī)器的用途(function)二、規(guī)格與性能(specificationandperformance)三、結(jié)構(gòu)特點(diǎn)及工作原理(configurationandworkingprinciple)四、安裝要求(erectionrequirement)五、操作、維護(hù)及檢修(operation,maintenance&repair)六、產(chǎn)品細(xì)度的調(diào)節(jié)(theadjustmentofproductfineness)七、設(shè)備外形尺寸(equipmentdimension)八、選粉機(jī)及風(fēng)機(jī)安裝布置尺寸參考圖(separatorandfanerection&arrangementdimensionreferencediagram)九、常見(jiàn)故障及處理方法(usualfailureandsolution)十、主軸軸承目錄(mainshaftbearingcatalogue)(principlepointsformillclose-circulaterenovation)一、機(jī)器的用途（functionofthe）選粉機(jī)為粉料分級(jí)設(shè)備，主要應(yīng)用于水泥工業(yè)的生料、水泥圈流粉磨工藝，同時(shí)在化工、Itisapowdermaterialclassifyingequipment，whichismainlyusedinrawmaterialandcementclose-circuitgrindingprocessincementindustry.Itisalsowidelyusedinchemicalandmetallurgic）SY進(jìn)型選粉機(jī)。經(jīng)實(shí)踐使用證明，選粉效率達(dá)85%以上，而且細(xì)度調(diào)節(jié)方便、靈活、性能可靠。（SYserieshighefficientfinerotorseparatorisarenovatedexternalcirculatingrotorseparatordevelopedfromtherotorseparatorandcombinedtheplanewhirlpooltheory.Theseparatingeffortcanexceed85%.Itiseasytocontrolandhasastableperformance.）二、規(guī)格與性能（Specificationand）3三、結(jié)構(gòu)特點(diǎn)及工作原理(configurationandworkingprinciple)-1-1、性能特點(diǎn)(Characteristic)：（1）采用高拋撒能力撒料盤(pán)，強(qiáng)化了撒料與旋流能力，使物料顆粒能充分分散揚(yáng)起，增強(qiáng)了物料的分級(jí)、分散性能。(Distributingdiscwithhighthrowingabilityisadoptedwhichstrengthsmaterialdistributingandrotation.Bythefulldistributionofparticle,thematerialclassifyingeffectwillalsobeoptimized.)（2）合理調(diào)整了選粉區(qū)與提升區(qū)的部位，提高了選粉效率。(Thelocationofseparatingandliftingsectionisadjustedwhichincreasesseparatingeffect.)（3）采用了新型高效低阻旋風(fēng)筒，減少氣流阻力，提高微粉收集能力。(Newhighefficientlowresistancecycloneisadoptedtoreduceairflowresistanceandincreasefinepowdercollectingability.)（4）選粉機(jī)主軸可以進(jìn)行無(wú)級(jí)調(diào)速。(infinitelyvariablespeedscanberealizedformainshaft)（5）多級(jí)襯板保護(hù)延長(zhǎng)了主機(jī)使用壽命。(Multilevellinerwillextendthelifespanoftheseparatoe)（6）采用了先進(jìn)的分瓣式可拆卸籠形轉(zhuǎn)子，大大節(jié)省了維護(hù)時(shí)間和維護(hù)難度。(Advanceddismountablecagetyperotorisadoptedwhichwillsavemaintenancetimeandsimplifyrepairprocedure.)（7中揚(yáng)塵大的缺點(diǎn)。(Twinairlockvalvesareadoptedatcoarseandfinepowderductwhichwilldecreaseairleakageandimprovethedustemissioncontrol.)2、工作原理(Workingprinciple)10）喂入，落到與轉(zhuǎn)子成一體的撒料盤(pán)上，轉(zhuǎn)子隨主軸（）轉(zhuǎn)動(dòng)時(shí)，撒料盤(pán)上的物料在離心力的作用下沿徑向甩出而分散于選粉室（6）內(nèi)與旋轉(zhuǎn)上升的氣流相遇，在選粉室內(nèi)，分級(jí)圈（7）下面附近的氣流及分散于氣流中的物料在分級(jí)圈的帶動(dòng)下的轉(zhuǎn)速來(lái)調(diào)節(jié)。當(dāng)轉(zhuǎn)速增大時(shí)，該力也增大。此時(shí)如果保持處理風(fēng)量一定，則此時(shí)的切割粒徑減小，產(chǎn)品變細(xì)，如轉(zhuǎn)速降低則產(chǎn)品變粗。物料中的粗顆粒，質(zhì)量較大，受撒料盤(pán)和分級(jí)圈作4）時(shí)，再次受上升氣流的分選，落到內(nèi)錐，從粗粉管（2）排出，通過(guò)分級(jí)圈的細(xì)粉經(jīng)旋風(fēng)筒（8）收集落入集灰斗，經(jīng)細(xì)粉管排出，清除細(xì)粉后的空氣則從旋風(fēng)筒中心經(jīng)風(fēng)管（15）返回節(jié)能減震風(fēng)機(jī)（14）形成氣流閉路循環(huán)。(Thegroundmaterialwillbefedthroughfeedinginlet(10)andfallstothedistributiondiscwhichisfixedwithrotor.Withtherotationofrotorandmanishaft(11),materialonthedistributiondiscwillbethrownoutandspreadintheseparatingchamber(6)andmeetwiththeuprisingairflow.Insidetheseparatingchamber,airflowneargradingcircleandthefloatingmaterialwillspinathighspeedwiththedriveofgradingcircle,whichwillproduceastrongcentrifugalforcetothefloatingmaterial.Byadjustingtherotationspeedofmainshaft,strengthofthecentrifugalforeecanbeadjustedaccordingly.Whentherotationspeed-2-increases,thecentrifugalforcewillstrengthened,andifairvolumeremainsunchanged,then,thecuttingparticlediameterwilldecreaseandproductparticlesizewillbesmaller.Inversely,iftherotationspeedofmainshaftisreduced,theparticlesizecanbelarger.Coarseparticlewithlargeweightwillfalltothetrickingdevice(4)andclassifiedbytheuprisingairflowagain.Thecoarseparticlewillbecollectedbytheinternalconeanddischargedfromcoarsepowderduct(2).Finepowderwillbecollectedbycyclone(8)andfalltodusthopperthendischargedfromfinepowderduct.Clenaairwillreturethecnergysayingvibration-dampingfan(14)viaairpipeandformaclose-circulateaircycle.)1.finepowderduct2.coarsepowderduct3.airinletduct4.trickingdevice5.distributingdise6.separatingchamber7.separatingcircle8.cyclone9.aircollectingpipe10.materialfeedinginlet11.mainshaft12.drivingpart13.motor14.fan15.airpipe16.adjustingairdamper四、安裝要求(Erectionrequirement)1、選粉機(jī)可以安裝在堅(jiān)固、平整的鋼筋混凝土基礎(chǔ)上，也可以用鋼結(jié)構(gòu)平臺(tái)支撐，安裝后的選粉機(jī)應(yīng)是無(wú)振動(dòng)的。(Theseparatorshallbeinstalledonasolidandflatreinforceconcretefoundation.Itcanalsobesupportedbyasteelplatform.Theinstalledseparatorshallbefreefromvibration.)2、選粉機(jī)在現(xiàn)場(chǎng)安裝時(shí)，應(yīng)注意主體的垂直度，尤其保證內(nèi)部轉(zhuǎn)子的垂直度，安裝時(shí)可以在主軸皮帶盤(pán)上用水平儀校正主軸垂直度(<2/1000)(Duringonsiteerection,theverticalityofmainbodyshallbeemphasized,especiallytheverticalityofrotor.Levelinginstrumentcanbeusedonthemainshaftbeltpulleytorectifytheverticalityofmainshaft(<2/1000))3(Air-3-andoilleakageisnotallowedateachsealingpoint.Asbestosropeandgreaseshallbeusedtoeachflangeduringerection.)4、風(fēng)機(jī)固定位置根據(jù)工作場(chǎng)所進(jìn)行合理選擇，注意聯(lián)接風(fēng)管不要太長(zhǎng)，以免影響風(fēng)壓，NO.12.5以上風(fēng)機(jī)一律采用混凝土基礎(chǔ)。(Thelocationoffanshallbeselectedaccordingtositecondition.Itissuggestedthattheconnectingairpipeshouldntbetoolong(whichcaninfluencetheairpressure).Thevibrationdamperoffansupportinglegshallbeinstalledonplaneandsolidground.Toensureperformance,wesuggestconcretefoundationshallbeadoptedforfansoverNO.12.5)5、安裝時(shí)，粗粉和細(xì)粉的雙聯(lián)鎖風(fēng)閥應(yīng)盡可能垂直放置在粗粉、細(xì)粉管道的末端，即盡可能靠近輸送設(shè)備。(Duringinstallation,twinairlockvalvesshallbeverticallyplacedattheendsofcoarsepowderandfinepowdetductsandascloseaspossibletotheconveyingequipment.)五、操作、維護(hù)及檢修(Operation,maintenanceandrepair)1、操作(operagion)（1）試運(yùn)轉(zhuǎn)：選粉機(jī)安裝結(jié)束后，應(yīng)將各潤(rùn)滑點(diǎn)加上適量的潤(rùn)滑油，隨后應(yīng)進(jìn)行試運(yùn)轉(zhuǎn)4~8小時(shí)，檢查各軸承供油情況是否良好，軸承溫度是否正常，轉(zhuǎn)子部分運(yùn)動(dòng)是否平穩(wěn)，有無(wú)振動(dòng)噪音試運(yùn)轉(zhuǎn)認(rèn)為完全合格后才允許正式投入生產(chǎn)。(Thefollowingpointsshallbeexamined:Whetheroilsupplyofeachbearingisincondition;Whethertemperatureofbearingisnormal;Whetherrotationofrotorisstable;whethervibrationandnoiseisfound.Onlyafterthecompletelysuccessfultestrunisachieve,cantheequipmentbeputintonormaloperation.)（2）開(kāi)機(jī)順序：成品輸送-選粉風(fēng)機(jī)-選粉機(jī)主軸電機(jī)磨尾混合提升-磨機(jī)。關(guān)機(jī)順序與此相反。(Startupsequence:finishedproductconveying-fan-mainshaftmotorofseparator-mixedelevatoratmillend-mill.Theshutdownsequenceisonthecontrary.)（3）喂料：當(dāng)選粉機(jī)達(dá)到正常轉(zhuǎn)速，并且風(fēng)機(jī)風(fēng)量達(dá)到正常時(shí)，才允許喂料，停車(chē)時(shí)應(yīng)先停止喂料，才能停電動(dòng)機(jī)。(Materialfeeding:whennormalrotationspeedofseparatorandnormalairvolumeoffanisachieved,materalcanbefed.Whenshutdowntheequipment,firsttostopmaterialfeedingandthenshutdownthemotor.)2、維護(hù)(maintenance)應(yīng)制定適合本廠實(shí)際情況的操作規(guī)程和維護(hù)制度。(Inordertoensurelong-termsafeoperation,dailymaintenanceandperiodicallyrepairshallbecarriedoutfortheseparator.Operationregulationandmaintenancesystemshallbeestablishedbasedonactualplantcondition.)(Duringdailyoperation,lubicationateachoilsiteshallbeensured.Lubricationoilshallbeaddedtoseparatorbearingandfanbesringperiodically(refertotablelistedbelow).Attentionshallbepaidtothebalanceofseparatorrotor.Incaseabnormalvibrationis-4-found,equipmentshallbeshutdownimmediately.Onlyafterthesolutionoffailure,cantheequipmentbestartedupagain.)潤(rùn)滑項(xiàng)目表(lubricationitemnumber)定期清理匯風(fēng)管及管道內(nèi)的積灰。(Dustintheaircollectingpipesandductsshallbecleanedandremovedperiodically.)3、檢修及注意事項(xiàng)后，才能打開(kāi)檢修門(mén)。一般對(duì)下述零件進(jìn)行檢修。(Periodicalrepairshallbecarriedout.Afterthestoppageofmotor,itwilltakeseveralminutestostoptherotationofrotor.Maintenancedoorcanbeopenedafterthesettlementofmaterialinsidetheseparator.Generally,thefollowingcomponentsshallbeexamined.)注意：對(duì)轉(zhuǎn)子部件的每一個(gè)零件都應(yīng)稱(chēng)重合格后方可對(duì)稱(chēng)裝配，確保更換磨損后能保持平衡。(Thegreaseresidueinthebearingshallberemoved.Payattentiontonotbringdustintobearing.Wearingpartslikesmallfanbladeandliningplateshallberepairedorreplaced.Note:eachcomponentsofrotorshallbeweighedandqualifiedbeforeinstallationsoastoensurestabilityandbalanceoftherotorafterreplacement.)六、產(chǎn)品細(xì)度的調(diào)節(jié)(productfinenessadjustment)節(jié)細(xì)度。一般情況下，在試生產(chǎn)時(shí)，通常將主風(fēng)閥全部打開(kāi)，通過(guò)改變主軸轉(zhuǎn)速來(lái)調(diào)節(jié)細(xì)度：轉(zhuǎn)速越高，細(xì)度越細(xì)，轉(zhuǎn)速越低則細(xì)度越粗。如果此時(shí)不能將細(xì)度調(diào)節(jié)到規(guī)范要求，則可以調(diào)不應(yīng)隨意調(diào)整。(Normally,finenessofproductcanbeadjustedbyalteringtherotationspeedofmainshaft.Airvolumeisanotherfactorwhichcaninfluencetheproductfineness,however,thisadjustingmethodshallnotbeadoptedinnormalcondition.Duringtestrun,usuallymainairvalveshallbefullyopen,andfinenesswillbeadjustedbychangingrotationspeedofmainshaft,thelargerthemainshaftrotates,theparticle.Inversely,theslowerthemainshaftrotates,thelargertheparticle.Iftherequiredfinenesscannotbeachievedonlybyadjustingmainshaftrotationspeed,theopeningofvalvecanbechangedsoastoalterthecirculatingairvolume.Oncetherequiredfinenessisobtained,thepositionofvalveopeningshallbefixed.Andduringdailyproduction,thevalveopeningshallnotbeadjustedrandomly.)-5-七、設(shè)備外形尺寸(quipmentdiminsion)圖二SY系列高細(xì)轉(zhuǎn)子式選粉機(jī)外形尺寸圖(DrawingNo2SYserieshighefficientrotorseparatordimensiondiagram)規(guī)格specificationH6H7D1D2LSY500SY600SY700SY800SY900SY1000SY12006712100028453370798910003420402889941200378044905146367516787889706735446718131040753050512040109484175697227010428993592625671246968862522922124811606754534821545360110871200449049503621065012004980521329011396120053845859479127191400621668401084說(shuō)明：若因我公司技術(shù)改進(jìn)所產(chǎn)生結(jié)構(gòu)和技術(shù)參數(shù)的變化，在不影響使用性能的情況下，我公司不再另行通知。(Note:Anyconfigurationortechnicaldatachangesduetoourtechnologyrenovationwillbenotbenotedseparatelyunlesstheperformancechangesaccordingly.)八、選粉機(jī)及風(fēng)機(jī)安裝布置尺寸參考圖（也可根據(jù)實(shí)際情況調(diào)整）Separator＆fanarrangementreferncedrawing(canbeadjustedsubjectedtositecondition)圖三、SY系列高細(xì)轉(zhuǎn)子式選粉機(jī)基礎(chǔ)圖(DrawingNo3SYserieshighefficientrotorseparatorfoundationdiagram)-6-規(guī)格型號(hào)SpecificationSY500DLHAA1BB1φ2900φ3500φ3800φ4420φ5000φ5300φ62001400200025002800300030003500195023002300300033493349360015501700170020002783278330003504504507008058051000SY600SY7009056501050108011001306104010401200SY1000SY1200九、常見(jiàn)故障及處理方法（commonfailureandsolution）由于操作維護(hù)不當(dāng)，以及零部件的磨損、損壞等原因造成各種故障，應(yīng)及時(shí)處理。常見(jiàn)的Failurewillbecausedduetoimproperoperation,damageofwearparts.Thecommonfailureandsoarelisted））））-7-十、主軸軸承目錄（mainshaftbearingcatalogue）圓錐滾子軸承Conerollerbearing裝在緊定套上的調(diào)心滾子軸承Rollerbearingfixedonadaptorsleeve圓錐滾子軸承121212123123123123GB/T297-1994GB/T288-1994GB/T297-1994GB/T288-1994GB/T297-1994GB/T288-1994GB/T283-1994GB/T301-1995GB/T288-1994GB/T283-1994GB/T301-1995GB/T288-1994GB/T283-1994GB/T301-1995GB/T288-1994GB/T283-1994GB/T301-1995GB/T288-19943031522216CK+H31630316111111111111111111Conerollerbearing裝在緊定套上的調(diào)心滾子軸承Rollerbearingfixedonadaptorsleeve圓錐滾子軸承22217CK+H31732315Conerollerbearing裝在緊定套上的調(diào)心滾子軸承Rollerbearingfixedonadaptorsleeve圓錐滾子軸承22217CK+H317N220E51317BallbearingBallbearing513262224CBallbearingN230E513262224CBallbearingN236E51332Flatbottomthrustballbearing調(diào)心滾子軸承23230CBallbearingmillclose-circulaterenovationhighlight）1、選型：輸送設(shè)備規(guī)格和磨機(jī)配套推薦如下：specificationisrecommended）（Equipmentselection:thefollowingφφφφφ-8-如果原來(lái)用過(guò)選粉機(jī),則原有提升機(jī)的提升能力已經(jīng)考慮為閉路磨,如果略有不足則可以通過(guò)增Iftheexistingsystemincludesseparator,thecapacityofexistingelevatorshallmeettherequirementofclose-circulatemill.Ifthecapacityisslightlyinsufficient,itcanberectifiedbyincreasingbucketsorincreasingspeed.）2、進(jìn)料口角度：對(duì)選粉機(jī)而言，生料磨必須大于50度，水泥磨必須大于45度，更要特別注Material