卡壓式管件生產(chǎn)工藝

卡壓式管件生產(chǎn)工藝第1頁/共33頁Hotel酒店FDirectdrinkingwater直飲水GOthers其它HApplicationFields應(yīng)用領(lǐng)域EHospital醫(yī)院第2頁/共33頁Advantages優(yōu)越性1Hightensilestrength抗拉強度高2Corrosion-resistant耐腐蝕3Longservicelife壽命長4Lowflowresistance低流阻5Shockresistant抗振性能好7Environment-friendly環(huán)保8Easyconstruction安裝簡便9Embeddedinstallation適合嵌入式安裝10Lowcomprehensivecost綜合成本低11Wearproof耐磨6Loadhardpressure耐高壓12Healthy衛(wèi)生第3頁/共33頁Advantages優(yōu)越性1Hightensilestrength抗拉強度高

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304stainlesssteelpipe’stensilestrength≥520MPa.

304不銹鋼管材抗拉強度≥520Mpa。第4頁/共33頁Advantages優(yōu)越性2Corrosion-resistant抗腐蝕性強

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Thedenseprotectiveoxidelayeronpipesurfacemakesitwithgoodcorrosionresistantability.表面薄而致密的氧化膜使得不銹鋼水管具有良好的耐腐蝕性。Protectiveoxidelayeronsurface表面的氧化保護膜

第5頁/共33頁Advantages優(yōu)越性3Longservicelife壽命長Back

Theservicelifeofstainlesssteelmaterialismorethanonehundredyears;pipeline’sservicelifecanbemorethan70years.不銹鋼材料壽命可達100年，管道壽命超過70年。第6頁/共33頁Advantages優(yōu)越性4Lowflowresistance低流阻Back

Theinwallofstainlesssteelpipeisverysmooth,withlowflowresistance.

不銹鋼水管內(nèi)壁光滑，流阻非常低。Pipefittinginwall管內(nèi)壁第7頁/共33頁Advantages優(yōu)越性5Shockresistant抗振性能好Back

Connectionpart’stensilestrengthishighto3.81kn,socanlowdownriskofleakagecausedbywaterhammerquiver,piperesonanceandearthquake.

卡壓處抗拉阻力高，因此能有效降低因水錘振動、管道共振和地震造成的漏水可能性。Piperesonance管道共振Earthquake地震Waterhammer水錘振動第8頁/共33頁Advantages優(yōu)越性6Loadhardpressure耐高壓BackThepipelinecanloadwatertestpressurehighto2.5MPa(equalto24.5kgf/cm2).

管道進行水壓性能試驗，可承受壓力2.5兆帕（即24.5公斤力\平方厘米）。第9頁/共33頁Advantages優(yōu)越性7Environmentfriendlymaterial材料環(huán)保BackStainlesssteelisrecyclable,nopollution,supports“SustainableDevelopment”.Stainlesssteelrecyclingmaterialalsohasconsiderableeconomicvalue.

不銹鋼材料可回收再利用，無污染，有利于可持續(xù)發(fā)展，而且不銹鋼廢料也有可觀的經(jīng)濟價值。第10頁/共33頁Advantages優(yōu)越性8Easyconstruction安裝簡便Back

Justusespecialtooltodothecompressoperationafterinsertingthepipe,moreefficientthantraditionalweldingmethodandthreadingconnectingmethod.插入管后用專用工具卡壓到位即可，比傳統(tǒng)的焊接或套絲接口簡便。第11頁/共33頁Advantages優(yōu)越性9Alsosuitableforembeddedinstallation也適合嵌入式安裝Back

Pressfittingmeetstherequirementofembeddedinstallation,canbeinstalledeitherinsidewalloroutsidewall.卡壓式管件滿足嵌入式安裝的要求，可明裝，也可埋墻安裝。第12頁/共33頁Advantages優(yōu)越性10Lowcomprehensivecost綜合成本低BackS/Spresspipeline:

Longservicelife,

Nomaintenance,

Noleakage,

Notaging

Coldresistant

不銹鋼管道：壽命長無維護費用無漏水隱患不易老化耐低溫防爆管Normalpipeline:Shorterservicelife

Needmaintenance

LeakageproblemEasyaging

Brokenwhencold一般管道：

壽命較短需要維護費用存在漏水隱患容易老化低溫管道爆裂第13頁/共33頁Advantages優(yōu)越性11Wearproof耐磨Back

Stainlesssteelpipecanbeusedundertheconditionofhigh-speedwatererosionupto30m/s.

不銹鋼水管能長期經(jīng)受高達30米/秒的高速水流沖蝕。第14頁/共33頁Advantages優(yōu)越性12Healthy衛(wèi)生Back

Stainlesssteelisacknowledgedtobeahealthymaterialwhichcanalsobeimplantedinhumanbody,willnevercausesecondarypollutiononwater,keepwaterclean.不銹鋼材料是一種公認的可以植入人體的健康材料，杜絕水的二次污染，保持水質(zhì)純凈。第15頁/共33頁Materials--Stainlesssteel材料-不銹鋼No.序號China中國GB3280-92America美國Germany德國DINJapan日本NFUK英國BSAISI/ASTMUNSSAE10Cr18Ni9304S3040030304X5CrNi18.9SUS304304S1520Cr17Ni12Mo2316S3160030316X5CrNiMo18.10SUS316316S16Commonmaterials常用材料第16頁/共33頁Materials--Sealingring材料-密封圈Picture圖片Material材料Temperaturescope溫度范圍Applicationfield應(yīng)用領(lǐng)域EPDM(Ethylene-Propylene-DieneMonomer)三元乙丙-20℃to110℃Watersystem:drinkingwater,runningwaterandhotwater飲用水、自來水、熱水CIIR(Chlorinatedbutylrubber)氯化丁基橡膠-20℃to110℃Watersystem:drinkingwater,runningwaterandhotwater飲用水、自來水、熱水第17頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝第18頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Cuttingmaterial下料Cutpipeaccordingtothefittingsizeneeded.按管件長度需要定長切割不銹鋼管。第19頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Blunting&Chamfering末端平頭倒角

Removeburrsoncuttingsurface,toensurethatthetubeendissmooth.

去除切割面的毛刺，確保管子端部與外表面光滑平整。第20頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Fittingendmolding管端成型Usespecialformingmachinestoproducethefittingcomponents.使用專用成型機器生產(chǎn)管件的組件。第21頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Weldingcomponents組件焊接Usehightechautomaticweldingmachinetoweldthefittingcomponents.使用高科技自動焊接機來焊接管件組件。第22頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Solidsolutiontreatment固溶處理Solidsolutiontreatmentcaneliminatetheinternalstresscausedbydistortion,thustopreventpossibilityofstresscorrosion.固溶處理可以消除因形變而產(chǎn)生的內(nèi)應(yīng)力，防止應(yīng)力腐蝕的可能。第23頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝Productinspection管件氣密檢驗

Allpipefittingsareinspectedbyspecialinspectingmachine,sothatensureeverysinglepipefittingiswithgoodquality.產(chǎn)品100%經(jīng)氣密檢驗，確保每個管件合格出廠。第24頁/共33頁Pressfittingprocess卡壓式管件生產(chǎn)工藝

Allpipesareinspectedbyspecialinspectionmachine,sothatensureeverysinglepipeiswithgoodquality.所有不銹鋼管100%經(jīng)氣密檢驗，確保每條管合格出廠。Productinspection管件氣密檢驗Productinspection管材氣密檢驗第25頁/共33頁Installation安裝Cuttingpipe切管

UseSpecialcuttingtooltocutpipeverticallyaccordingtotheconstructionsize.使用專用的切割工具按施工尺寸垂直切斷管。第26頁/共33頁Installation安裝Removeburrs去毛刺

Usespecialfileordeburringdevicetoremoveburrsonthecuttingsurface.使用專用挫刀或除毛刺器去掉切割面的毛刺。第27頁/共33頁Installation安裝Insertpipetopipefitting將管插入管件中

Pipeshouldbeinsertedintopressfittingvertically,soastoavoidprickingthesealingring.管垂直插入卡壓式管件中，避免割傷密封圈。第28頁/共33頁Installation安裝Compression卡壓作業(yè)

Usespecialcompressiontooltodothecompressingoperation.使用專用卡壓工具進行卡壓作業(yè)。第29頁/共33頁Installation安裝Testcompressshape測試卡壓形狀

Usespecialhexagonalgauge