DEMAG行車維修保養(yǎng)培訓(xùn)

DEMAG行車維修保養(yǎng)培訓(xùn)第1頁/共222頁Cranerunway大車軌道Visualcheckofcranerunwaygirders視覺檢查大車軌道Checkrailsandrailattachment檢查軌道與軌道附件Visualcheckofendstops視覺檢查軌道終端停止器Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第2頁/共222頁Cranerunway大車軌道Visualcheckofcranerunwaygirders視覺檢查大車軌道Checkrailsandrailattachment檢查軌道與軌道附件Visualcheckofendstops視覺檢查軌道終端停止器Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第3頁/共222頁Cranerunway大車軌道onceayear

一年一次Visualcheckofcranerunwaygirders

視覺檢查大車軌道Damage損壞Cracks缺陷第4頁/共222頁Cranerunway大車軌道Visualcheckofcranerunwaygirders視覺檢查大車軌道Checkrailsandrailattachment檢查軌道與軌道附件Visualcheckofendstops視覺檢查軌道終端停止器Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第5頁/共222頁Cranerunway大車軌道onceayear一年一次

Checkrailsandrailattachment檢查軌道和軌道附件Damage損壞Cracks缺陷Tighteningtorques緊固力矩第6頁/共222頁Damage損壞Cracks缺陷Tighteningtorques緊固力矩Cranerunway大車軌道onceayear一年一次

Checkrailsandrailattachment檢查軌道和軌道附件第7頁/共222頁Cranerunway大車軌道Visualcheckofcranerunwaygirders視覺檢查大車軌道Checkrailsandrailattachment檢查軌道與軌道附件Visualcheckofendstops視覺檢查軌道終端停止器Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第8頁/共222頁Cranerunway大車軌道onceayear一年一次

Visualcheckofendstops視覺檢查終端停止器Damage損壞Cracks缺陷Ifwelded如果是焊接第9頁/共222頁Damage損壞Tightfit是否緊固Ifscrewed如果是螺栓固定Cranerunway大車軌道onceayear一年一次

Visualcheckofendstops視覺檢查終端停止器第10頁/共222頁Cranerunway大車軌道Visualcheckofcranerunwaygirders視覺檢查大車軌道Checkrailsandrailattachment檢查軌道與軌道附件Visualcheckofendstops視覺檢查軌道終端停止器Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第11頁/共222頁Cranerunway大車軌道onceayear一年一次

Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)Damage損壞Function功能 Wear磨損第12頁/共222頁Fixingpoint固定點(diǎn)Cranerunway大車軌道onceayear一年一次

Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第13頁/共222頁Andbrackets和托架Cranerunway大車軌道onceayear一年一次

Checkpositionmeasurementsystem檢查位置測(cè)量系統(tǒng)第14頁/共222頁Crane大車

Hydraulicbuffers

液壓緩沖器Visualinspectionofbuffers視覺檢查液壓緩沖器

Buffermaintenance緩沖器維護(hù)

Bufferfunctioncheck緩沖器功能檢查

第15頁/共222頁Crane大車

Hydraulicbuffers

液壓緩沖器Visualinspectionofbuffers視覺檢查液壓緩沖器

Buffermaintenance緩沖器維護(hù)

Bufferfunctioncheck緩沖器功能檢查

第16頁/共222頁Hydraulicbuffers液壓緩沖器

every3month每季度

Visualinspectionofbuffers視覺檢查液壓緩沖器Damage損壞

Tightfit緊固 Leakage漏油

第17頁/共222頁Crane大車

Hydraulicbuffers

液壓緩沖器Visualinspectionofbuffers視覺檢查液壓緩沖器

Buffermaintenance緩沖器維護(hù)

Bufferfunctioncheck緩沖器功能檢查

第18頁/共222頁Hydraulicbuffers液壓緩沖器

every3month每季度

Buffermaintenance液壓緩沖器維護(hù)Cleanandgreasepistonrod清潔并加脂潤滑活塞桿

第19頁/共222頁Crane大車

Hydraulicbuffers

液壓緩沖器Visualinspectionofbuffers視覺檢查液壓緩沖器

Buffermaintenance緩沖器維護(hù)

Bufferfunctioncheck緩沖器功能檢查

第20頁/共222頁Hydraulicbuffers液壓緩沖器every3month每季度

Bufferfunctioncheck液壓緩沖器功能檢查Checkreturnmotion檢查回座動(dòng)作 第21頁/共222頁CraneBridge大車橋Visualinspectionofcranegirder視覺檢查大車梁Visualinspectionofbuffer/endstops(crosstravel)視覺檢查緩沖器和終端停止器（小車方向）Maingirder/endcarriageboltedconnection主軌道和端頭車架螺栓連接第22頁/共222頁CraneBridge大車橋Visualinspectionofcranegirder視覺檢查大車梁Visualinspectionofbuffer/endstops(crosstravel)視覺檢查緩沖器（終端停止器）（小車方向）Maingirder/endcarriageboltedconnection主梁和端頭車架螺栓連接第23頁/共222頁CraneBridge大車橋every3month每季度

Visualinspectionofcranegirder視覺檢查大車梁Mechanicaldamage機(jī)械損壞Weldseamsforcracks焊縫是否有缺陷Anti-corrosionprotection防腐保護(hù)第24頁/共222頁CraneBridge大車橋Visualinspectionofcranegirder視覺檢查大車梁Visualinspectionofbuffer/endstops(crosstravel)視覺檢查緩沖器和終端停止器（小車方向）Maingirder/endcarriageboltedconnection主梁和端頭車架螺栓連接第25頁/共222頁CraneBridge大車橋every3month每季度

Visualinspectionofbuffer/endstops(crosstravel)

視覺檢查緩沖器（終端停止器）（小車方向）Damage損壞Tightfit(ifscrewed)緊固程度（如果是螺栓固定）Cracks(ifwelded)缺陷（如果是焊接）第26頁/共222頁CraneBridge大車橋Visualinspectionofcranegirder視覺檢查大車梁Visualinspectionofbuffer/endstops(crosstravel)視覺檢查緩沖器和終端停止器（小車方向）Maingirder/endcarriageboltedconnection主梁和端頭車架螺栓連接第27頁/共222頁CraneBridge大車橋every3month每季度

Maingirder/endcarriageboltedconnection主梁和端頭車架螺栓連接Tighteningtorques緊固力矩第28頁/共222頁Tighteningtorques緊固力矩值CraneBridge大車橋every3month每季度

Maingirder/endcarriageboltedconnection主梁和端頭車架螺栓連接第29頁/共222頁LongtravelUnit大車行進(jìn)裝置

Wheelset大車輪組Wheelbearinglubrication大車輪軸承潤滑Wearoftravelwheeltreadsandflanges大車輪面和法蘭的磨損Visualinspectionofbearingseals視覺檢查軸承密封Guiderollers導(dǎo)輪第30頁/共222頁Wheelbearinglubrication大車輪軸承潤滑Wearoftravelwheeltreadsandflanges大車輪面和法蘭的磨損Visualinspectionofbearingseals視覺檢查軸承密封Guiderollers導(dǎo)輪LongtravelUnit大車行進(jìn)裝置

Wheelset大車輪組第31頁/共222頁Wheelset輪組

every

year每年

Wheelbearinglubrication大車輪軸承潤滑Lubricatewith-StaburagsNBU12K使用StaburagsNBU12K潤滑第32頁/共222頁Wheelbearinglubrication大車輪軸承潤滑Wearoftravelwheeltreadsandflanges大車輪面和法蘭的磨損Visualinspectionofbearingseals視覺檢查軸承密封Guiderollers導(dǎo)輪LongtravelUnit大車行進(jìn)裝置

Wheelset大車輪組第33頁/共222頁Wheelset大車輪組every

3month每季度

Wearoftravelwheeltreadsandflanges行進(jìn)車輪面和法蘭磨損Residualflangeindicator剩余法蘭指示器第34頁/共222頁Wheelbearinglubrication大車輪軸承潤滑Wearoftravelwheeltreadsandflanges大車輪面和法蘭的磨損Visualinspectionofbearingseals視覺檢查軸承密封Guiderollers導(dǎo)輪LongtravelUnit大車行進(jìn)裝置

Wheelset大車輪組第35頁/共222頁Wheelset輪組

every

3month每季度

Visualinspectionofbearingseals視覺檢查軸承密封Damage(bothsides)損壞（兩面）第36頁/共222頁Wheelbearinglubrication大車輪軸承潤滑Wearoftravelwheeltreadsandflanges大車輪面和法蘭的磨損Visualinspectionofbearingseals視覺檢查軸承密封Guiderollers導(dǎo)輪LongtravelUnit大車行進(jìn)裝置

Wheelset大車輪組第37頁/共222頁Damage損壞Tightfit緊固Wear磨損Wheelset輪組every6month每半年Guiderollers導(dǎo)向輪第38頁/共222頁Wheelset輪組

every

6month每半年

Guiderollers導(dǎo)向輪Damage損壞Tightfit緊固Wear磨損第39頁/共222頁LongtravelUnit/Traveldrive大車行進(jìn)單位和行進(jìn)驅(qū)動(dòng)Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架第40頁/共222頁LongtravelUnit/Traveldrive大車行進(jìn)單位和行進(jìn)驅(qū)動(dòng)Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架第41頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)

everyday每天

Brakefunctioncheck抱閘功能檢查Checkthebrakefunctionduringtheoperation運(yùn)行期間檢查抱閘功能第42頁/共222頁Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架LongtravelUnit/Traveldrive大車行進(jìn)單位和行進(jìn)驅(qū)動(dòng)第43頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)

every

6month每半年

Brakemaintenance抱閘維護(hù)Checktheairgapbetweenmotorandbrake檢查電機(jī)和抱閘之間的空氣間隙Cleanthebrake清潔抱閘第44頁/共222頁LongtravelUnit/Traveldrive大車行進(jìn)單位和行進(jìn)驅(qū)動(dòng)Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架第45頁/共222頁Visualinspection視覺檢查Cleancoolingairchannels清潔冷卻空氣通道Traveldrive行進(jìn)驅(qū)動(dòng)every6month每半年Motor電機(jī)第46頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)every

6month每半年

Motor電機(jī)Visualinspection視覺檢查Cleancoolingairchannels清潔冷卻空氣通道第47頁/共222頁LongtravelUnit/Traveldrive大車行進(jìn)單位和行進(jìn)驅(qū)動(dòng)Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架第48頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)min.10000hmax.4years

至少10000小時(shí)最多4年

Changegearboxoil更換齒輪油CLP220DIN51502牌號(hào)CLP220德國標(biāo)準(zhǔn)51502第49頁/共222頁LongtravelUnit/Traveldrive大車行進(jìn)裝置和行進(jìn)驅(qū)動(dòng)Brakefunctioncheck剎車功能檢查Brakemaintenance剎車維護(hù)Motor電機(jī)Changegearboxoil換齒輪箱油Torquebracket力矩托架第50頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)every

3month

每季度Torquebracket力矩托架Tightfit緊固第51頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)every

3month每季度

Torquebracket力矩托架Checktighteningtorque檢查鎖緊力矩第52頁/共222頁LongtravelUnit/Longtravelpositiondetection

大車行進(jìn)單位／大車行進(jìn)位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第53頁/共222頁LongtravelUnit/Longtravelpositiondetection

大車行進(jìn)單位／大車行進(jìn)位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第54頁/共222頁Longtravelpositiondetection大車位置檢測(cè)everyday每天

Limitswitchfunctioncheck限位開關(guān)功能檢查Checkalllimitswitches檢查所有限位開關(guān)Hardware硬件Prelimit預(yù)限位Limit限位Safetyareas安全區(qū)Software軟件Limit限位Safetyareas安全區(qū)第55頁/共222頁LongtravelUnit/Longtravelpositiondetection

大車行進(jìn)單位／大車行進(jìn)位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第56頁/共222頁Longtravel

positiondetection大車位置檢測(cè)weekly每周

Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder

帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Damage損壞Tightfit緊固程度Dirtaccumulation積灰Wear磨損第57頁/共222頁LongtravelUnit/Longtravelpositiondetection

大車行進(jìn)單位／大車行進(jìn)位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第58頁/共222頁Longtravel

positiondetection大車位置檢測(cè)weekly每周

Measuringchainmaintenance測(cè)量鏈條維護(hù)Damage損壞Tightfitofthechainsupport緊固鏈條支撐件Dirtaccumulation臟污積累Wear磨損Endanchorage端頭錨固第59頁/共222頁LongtravelUnit/runwaysweeper

大車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第60頁/共222頁LongtravelUnit/runwaysweeper

大車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第61頁/共222頁Runwaysweeper掃軌器weekly每周

Visualinspectionofrunwaysweeper視覺檢查掃軌器Visualcheckfordirt,rustandfunction視覺檢查臟污，鐵銹和功能第62頁/共222頁LongtravelUnit/runwaysweeper

大車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第63頁/共222頁Runwaysweeper掃軌器asrequired視需要

Adjustbrush調(diào)整刷子Min.bristlelength15mm最小刷毛長度是15mm第64頁/共222頁CrosstravelUnit/Wheelset小車行進(jìn)裝置／輪組Wheelbearinglubrication車輪軸承潤滑Wearoftravelwheeltreadsandflanges小車輪面和法蘭磨損Visualinspectionofbearingseals視覺檢查軸承密封第65頁/共222頁CrosstravelUnit/Wheelset小車行進(jìn)裝置／輪組Wheelbearinglubrication車輪軸承潤滑Wearoftravelwheeltreadsandflanges小車輪面和法蘭磨損Visualinspectionofbearingseals視覺檢查軸承密封第66頁/共222頁Wheelset輪組

every

year每年

Wheelbearinglubrication輪軸承潤滑Lubricatewith-StaburagsNBU12K用NBU12K潤滑第67頁/共222頁CrosstravelUnit/Wheelset小車行進(jìn)裝置／輪組Wheelbearinglubrication車輪軸承潤滑Wearoftravelwheeltreadsandflanges小車輪面和法蘭磨損Visualinspectionofbearingseals視覺檢查軸承密封第68頁/共222頁Wheelset輪組

every

3month每季度

Wearoftravelwheeltreadsandflanges行進(jìn)輪組面和法蘭磨損Residualflangeindicator剩余法蘭指示器第69頁/共222頁CrosstravelUnit/Wheelset小車行進(jìn)裝置／輪組Wheelbearinglubrication車輪軸承潤滑Wearoftravelwheeltreadsandflanges小車輪面和法蘭磨損Visualinspectionofbearingseals視覺檢查軸承密封第70頁/共222頁Wheelset輪組every

3month每季度

Visualinspectionofbearingseals視覺檢查軸承密封Damage(bothsides)損壞（兩面）第71頁/共222頁CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩第72頁/共222頁CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩第73頁/共222頁Traveldrive小車行進(jìn)驅(qū)動(dòng)

everyday每天

Brakefunctioncheck抱閘功能檢查Checkthebrakefunctionduringtheoperation運(yùn)行期間檢查抱閘功能第74頁/共222頁Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)第75頁/共222頁Traveldrive小車行進(jìn)驅(qū)動(dòng)

every6month每半年Brakemaintenance抱閘維護(hù)Checktheairgapbetweenmotorandbrake檢查電機(jī)和抱閘之間的空氣間隙Cleanthebrake清潔抱閘第76頁/共222頁Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)第77頁/共222頁Visualinspection視覺檢查Cleancoolingairchannels清潔冷卻空氣通道Traveldrive小車行進(jìn)驅(qū)動(dòng)

every6month每半年Motor電機(jī)第78頁/共222頁Traveldrive小車行進(jìn)驅(qū)動(dòng)

every

6month每半年

Motor電機(jī)Visualinspection視覺檢查Cleancoolingairchannels清潔冷卻空氣通道第79頁/共222頁Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)第80頁/共222頁Traveldrive小車行進(jìn)驅(qū)動(dòng)min.10000hmax.4years

最小10000小時(shí)最大4年

Changegearboxoil更換齒輪油CLP220DIN51502第81頁/共222頁Brakefunctioncheck抱閘功能檢查Brakemaintenance抱閘維護(hù)Motor電機(jī)Changegearboxoil更換齒輪箱油Torquebracket托架扭矩CrosstravelUnit/Traveldrives

小車行進(jìn)裝置／行進(jìn)驅(qū)動(dòng)第82頁/共222頁Tightfit緊固Checktighteningtorque檢查鎖緊力矩Traveldrive行進(jìn)驅(qū)動(dòng)every3month每季度Torquebracket扭矩支架第83頁/共222頁Traveldrive行進(jìn)驅(qū)動(dòng)every

3month每季度

Torquebracket扭矩支架Tightfit緊固Checktighteningtorque

檢查鎖緊力矩第84頁/共222頁Visualinspectionofbuffers視覺檢查緩沖器CrosstravelUnit/Buffers小車行進(jìn)裝置／緩沖器

第85頁/共222頁CrosstravelUnit/Buffers小車行進(jìn)裝置／緩沖器

Visualinspectionofbuffers視覺檢查緩沖器第86頁/共222頁Damage損壞

Tightfit緊固Buffers緩沖器every3month每季度Visualinspectionofbuffers視覺檢查緩沖器第87頁/共222頁Buffers緩沖器every3month每季度

Visualinspectionofbuffers視覺檢查緩沖器Damage損壞

Tightfit緊固第88頁/共222頁CrosstravelUnit/railsweeper小車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第89頁/共222頁CrosstravelUnit/railsweeper小車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第90頁/共222頁Runwaysweeper掃軌器weekly每周

Visualinspectionofrunwaysweeper視覺檢查掃軌器Visualcheckfordirt,rustandfunction視覺檢查臟污，鐵銹和功能第91頁/共222頁CrosstravelUnit/railsweeper小車行進(jìn)裝置／掃軌器Visualinspectionofrunwaysweeper視覺檢查掃軌器Adjustbrush調(diào)整刷子第92頁/共222頁Runwaysweeper掃軌器asrequired視需要

Adjustbrush調(diào)整刷子Min.bristlelength15mm最小刷毛長度是15mm第93頁/共222頁CrosstravelUnit/positiondetection

小車行進(jìn)裝置／位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第94頁/共222頁CrosstravelUnit/positiondetection

小車行進(jìn)裝置／位置檢測(cè)Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)第95頁/共222頁Crosstravelpositiondetection小車位置檢測(cè)everyday每天

Limitswitchfunctioncheck限位開關(guān)功能檢查Checkalllimitswitches檢查所有限位開關(guān)Hardware硬件Prelimit預(yù)限位Limit限位Safetyareas安全區(qū)Software軟件Limit限位Safetyareas安全區(qū)第96頁/共222頁Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)CrosstravelUnit/positiondetection

小車行進(jìn)裝置／位置檢測(cè)第97頁/共222頁Crosstravel

positiondetection小車位置檢測(cè)weekly每周Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder

帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Damage損壞Tightfit緊固Dirtaccumulation積灰Wear磨損第98頁/共222頁Limitswitchfunctioncheck限位開關(guān)功能檢查Maintenanceofmeasuringtrolleywithlimitswitchandabsoluteencoder帶限位開關(guān)和絕對(duì)位置解碼器的測(cè)量臺(tái)車維護(hù)Measuringchainmaintenance測(cè)量鏈條維護(hù)CrosstravelUnit/positiondetection

小車行進(jìn)裝置／位置檢測(cè)第99頁/共222頁Crosstravelpositiondetection小車位置檢測(cè)weekly每周

Measuringchainmaintenance測(cè)量鏈條維護(hù)Damage損壞Tightfitofthechainsupport鏈條支撐緊固Dirtaccumulation積灰Wear磨損Endanchorage端部錨固第100頁/共222頁CrosstravelUnit/frameandtravelunits

小車行進(jìn)裝置／框架和移動(dòng)裝置Visualinspection視覺檢查Travelrail/travelwheelvisualinspection行進(jìn)軌道/車輪視覺檢查第101頁/共222頁CrosstravelUnit/frameandtravelunits

小車行進(jìn)裝置／框架和移動(dòng)裝置Visualinspection視覺檢查Travelrail/travelwheelvisualinspection行進(jìn)軌道/車輪視覺檢查第102頁/共222頁Frameandtravelunits框架和移動(dòng)裝置every3month每季度

Visualinspection視覺檢查Mechanicaldamage機(jī)械損壞Weldseamsforcracks焊縫缺陷Anti-corrosionprotection防腐保護(hù)第103頁/共222頁CrosstravelUnit/frameandtravelunits

小車行進(jìn)裝置／框架和移動(dòng)裝置Visualinspection視覺檢查Travelrail/travelwheelvisualinspection行進(jìn)軌道/車輪視覺檢查第104頁/共222頁Frameandtravelunits框架和移動(dòng)裝置every3month每季度

Travelrail/travelwheelvisualinspection移動(dòng)軌道／移動(dòng)輪視覺檢查Wear磨損Weldseamsforcracks焊縫檢查缺陷Flangedeformation法蘭變形Residualflangeindicator殘余法蘭指示器第105頁/共222頁HoistUnit/Hoistmotor

起升裝置／起升馬達(dá)Checkingfanandencoder檢查風(fēng)扇和編碼器Checkinggreasefillingofbearings檢查軸承油脂加注情況Cleancoolingairchannels清潔冷卻空氣通道第106頁/共222頁HoistUnit/Hoistmotor

起升裝置／起升馬達(dá)Checkingfanandencoder檢查風(fēng)扇和編碼器Checkinggreasefillingofbearings檢查軸承油脂加注情況Cleancoolingairchannels清潔冷卻空氣通道第107頁/共222頁Hoistmotor起升電機(jī)every3month每季度

Checkingfanandencoder檢查風(fēng)扇和編碼器Tightfit緊固第108頁/共222頁Checkingfanandencoder檢查風(fēng)扇和編碼器Checkinggreasefillingofbearings檢查軸承油脂加注情況Cleancoolingairchannels清潔冷卻空氣通道HoistUnit/Hoistmotor

起升裝置／起升馬達(dá)第109頁/共222頁Hoistmotor起升馬達(dá)

Checkinggreasefillingofbearings檢查軸承加脂情況第110頁/共222頁Checkingfanandencoder檢查風(fēng)扇和編碼器Checkinggreasefillingofbearings檢查軸承油脂加注情況Cleancoolingairchannels清潔冷卻空氣通道HoistUnit/Hoistmotor

起升裝置／起升馬達(dá)第111頁/共222頁Hoistmotor起升馬達(dá)

Cleancoolingairchannels清潔冷卻空氣通道第112頁/共222頁HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度第113頁/共222頁HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度第114頁/共222頁Hoistgearbox起升齒輪箱

monthly每月

Checkoillevel檢查油位ChecktheoillevelwiththedipstickNr.1用油標(biāo)尺（NO.1）檢查油位Ifnecessaryrefilltheoil.Donotmixtheoiltypes如果需要?jiǎng)t加油。不要混用油第115頁/共222頁Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱第116頁/共222頁Hoistgearbox起升齒輪箱

monthly每月

Checkforleakage檢查泄漏情況Checkseals,sealjointsandradialshaftsealrings.Ifnecessaryreplace檢查密封，密封連接件和徑向軸密封環(huán)，如果需要?jiǎng)t更換Foranoverviewcheckthesparepartdrawingintheoperationinstr.

為了解總貌檢查操作手冊(cè)中的備件圖Removeanyoilspillageimmediatelywithanoil-bindingagent.

立即用油吸附劑去除任何溢油第117頁/共222頁Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱第118頁/共222頁Hoistgearbox起升齒輪箱after400honceayearatleast400小時(shí)后至少每年一次

Checkoilforwatercontent檢查油中水分OpentheoilinletNr.1tochecktheoil打開進(jìn)油口（NO.1）以檢查油Fordetailedinformationontestingforwater-contentapplytothelubricantmanufacturer測(cè)試油中水分的詳細(xì)信息向潤滑油廠家咨詢第119頁/共222頁Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱第120頁/共222頁Hoistgearbox起升齒輪箱firstafter400hfurtherevery2years(5000h)*第一次400小時(shí)后以后每兩年（5000小時(shí)）*

Oilchange換油Tableofoil-typesareshownintheOperationInstr.21444644

油型號(hào)表顯示在操作手冊(cè)21444644Fillthegearboxwithfreshoil,usingafilter(max.mesh25μm)通過過濾器（最大網(wǎng)孔距離25μm）給齒輪箱加新油*Dataapplytomineraloil.Whenusingsyntheticoils,thetimecanbetripled.第121頁/共222頁Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱第122頁/共222頁Hoistgearbox起升齒輪箱

Cleaning清潔Cleangearboxhousingbeforestartworkingatthegearbox在做齒輪箱工作前清潔齒輪箱外殼CleantheairventscrewNr.3every3month每季度清潔通氣嘴（NO.3）第123頁/共222頁HoistUnit/Hoistgearbox

起升裝置／起升齒輪箱Checkoillevel檢查油位Checkforleakage檢查泄漏Checkoilforwatercontent檢查油中水分Oilchange換油Clean清潔Checkscrewsfortightfit檢查螺栓緊固程度第124頁/共222頁Hoistgearbox起升齒輪箱simultaneouslywithoilchange

與換油一起檢查

Checkscrewsfortightfit檢查螺栓以緊固第125頁/共222頁HoistUnit/DoubleRopeguider

起升裝置／雙導(dǎo)繩器Checkoftheguideelements檢查導(dǎo)向原件Removedirtaccumulationontoothedracksandpinions去除齒狀架和小齒輪上積垢Checktighteningtorquesofboltedconnections檢查螺栓連接的緊固力矩第126頁/共222頁HoistUnit/DoubleRopeguider

起升裝置／雙導(dǎo)繩器Checkoftheguideelements檢查導(dǎo)向原件Removedirtaccumulationontoothedracksandpinions去除齒狀架和小齒輪上積垢Checktighteningtorquesofboltedconnections檢查螺栓連接的緊固力矩第127頁/共222頁DoubleRopeguider雙導(dǎo)繩器monthly每月

Checkoftheguideelements檢查導(dǎo)向元件Mernalropesheavediameteris70mm最小內(nèi)部繩槽直徑是70mm第128頁/共222頁HoistUnit/DoubleRopeguider

起升裝置／雙導(dǎo)繩器Checkoftheguideelements檢查導(dǎo)向原件Removedirtaccumulationontoothedracksandpinions去除齒狀架和小齒輪上積垢Checktighteningtorquesofboltedconnections檢查螺栓連接的緊固力矩第129頁/共222頁DoubleRopeguider雙導(dǎo)繩器monthly每月

Removedirtaccumulationontoothedracksandpinions

去除齒狀架和小齒輪上積垢Thetoothedracks(3)andwheel(2)mustbecheckedfordirtandcleaned.

必須檢查齒架（3）和輪（2）上的臟污并清潔Donotuseanylubricants不要使用任何潤滑第130頁/共222頁HoistUnit/DoubleRopeguider

起升裝置／雙導(dǎo)繩器Checkoftheguideelements檢查導(dǎo)向原件Removedirtaccumulationontoothedracksandpinions去除齒狀架和小齒輪上積垢Checktighteningtorquesofboltedconnections檢查螺栓連接的緊固力矩第131頁/共222頁DoubleRopeguider雙導(dǎo)繩器every6month每六個(gè)月

Checktighteningtorquesofboltedconnections檢查螺栓的鎖緊力矩Checkscrewsiftightfit檢查螺栓緊固狀況第132頁/共222頁

Checkscrewsiftightfit檢查螺栓緊固狀況DoubleRopeguider雙導(dǎo)繩器every6month每六個(gè)月

Checktighteningtorquesofboltedconnections檢查螺栓的鎖緊力矩第133頁/共222頁HoistUnit/Double-shoebrake

起升裝置／雙靴抱閘Visualandfunctioncheckofthebrakeanddrum抱閘和閘鼓視覺和功能檢查Checkremainingstroke檢查剩余行程Checkbraketorque檢查抱閘力矩Visualcheckofbolts,pins,bearings視覺檢查螺栓、銷和軸承Completecheckofthebrakeanddrum完全檢查抱閘和閘鼓Functionandoilchecksofthereleasedevice抱閘松開裝置功能和油檢查第134頁/共222頁HoistUnit/Double-shoebrake

起升裝置／雙靴抱閘Visualandfunctioncheckofthebrakeanddrum抱閘和閘鼓視覺和功能檢查Checkremainingstroke檢查剩余行程Checkbraketorque檢查抱閘力矩Visualcheckofbolts,pins,bearings視覺檢查螺栓、銷和軸承Completecheckofthebrakeanddrum完全檢查抱閘和閘鼓Functionandoilchecksofthereleasedevice抱閘松開裝置功能和油檢查第135頁/共222頁Brakedrum抱閘鼓Brakeshoes抱閘靴Releasedevice松閘設(shè)備Brakespring抱閘彈簧Double-shoebrake雙靴抱閘

everyday每天Visualandfunctioncheckofthebrakeanddrum視覺和功能檢查抱閘和閘鼓第136頁/共222頁Double-shoebrake雙靴抱閘

everyday每天Visualandfunctioncheckofthebrakeanddrum視覺和功能檢查抱閘和閘鼓Brakedrum抱閘鼓Brakeshoes抱閘靴Releasedevice松閘設(shè)備Brakespring抱閘彈簧第137頁/共222頁Double-shoebrake雙靴抱閘

everyday每天Visualandfunctioncheckofthebrakeanddrum視覺和功能檢查抱閘和閘鼓Brakedrum抱閘鼓Brakeshoes抱閘靴Releasedevice松閘設(shè)備Brakespring抱閘彈簧第138頁/共222頁Double-shoebrake雙靴抱閘everyday每天

Visualandfunctioncheckofthebrakeanddrum視覺和功能檢查抱閘和閘鼓Brakedrum抱閘鼓Brakeshoes抱閘靴Releasedevice松閘設(shè)備Brakespring抱閘彈簧第139頁/共222頁HoistUnit/Double-shoebrake

起升裝置／雙靴抱閘Visualandfunctioncheckofthebrakeanddrum抱閘和閘鼓視覺和功能檢查Checkremainingstroke檢查剩余行程Checkbraketorque檢查抱閘力矩Visualcheckofbolts,pins,bearings視覺檢查螺栓、銷和軸承Completecheckofthebrakeanddrum完全檢查抱閘和閘鼓Functionandoilchecksofthereleasedevice抱閘松開裝置功能和油檢查第140頁/共222頁Double-shoebrake雙靴抱閘

everyday每天

Checkremainingstroke檢查剩余行程10+/-1mm第141頁/共222頁HoistUnit/Double-shoebrake

起升裝置／雙靴抱閘Visualandfunctioncheckofthebrakeanddrum抱閘和閘鼓視覺和功能檢查Checkremainingstroke檢查剩余行程Checkbraketorque檢查抱閘力矩Visualcheckofbolts,pins,bearings視覺檢查螺栓、銷和軸承Completecheckofthebrakeanddrum完全檢查抱閘和閘鼓Functionandoilchecksofthereleasedevice抱閘松開裝置功能和油檢查第142頁/共222頁Double-shoebrake雙靴抱閘everyday每天

Checkbraketorque檢查抱閘扭矩Seeratingplateforspecifications規(guī)格數(shù)據(jù)見標(biāo)定板第143頁/共222頁HoistUnit/Double-shoebrake

起升裝置／雙靴抱閘Visualandfunctioncheckofthebrakeanddrum抱閘和閘鼓視覺和功能檢查Checkremainingstroke檢查剩余行程Checkbraketorque檢查抱閘力矩Visualch