基于Ethernet-IP以太網(wǎng)工業(yè)總線及邊緣計算網(wǎng)關(guān)的智能懸掛鏈系統(tǒng)開發(fā)

基于Ethernet-IP以太網(wǎng)工業(yè)總線及邊緣計算網(wǎng)關(guān)的智能懸掛鏈系統(tǒng)開發(fā)基于Ethernet/IP以太網(wǎng)工業(yè)總線及邊緣計算網(wǎng)關(guān)的智能懸掛鏈系統(tǒng)開發(fā)

摘要：隨著信息技術(shù)的迅速發(fā)展和現(xiàn)代制造業(yè)的快速發(fā)展，智能制造已逐漸成為未來發(fā)展的趨勢。其中，懸掛鏈系統(tǒng)作為一種傳統(tǒng)的物流裝備，已經(jīng)應(yīng)用于很多行業(yè)，但是這種系統(tǒng)在傳輸過程中可能會出現(xiàn)了卡頓、故障等問題，難以滿足現(xiàn)代制造業(yè)對生產(chǎn)效率、質(zhì)量和可靠性的要求。本文針對此問題，提出基于Ethernet/IP工業(yè)總線和邊緣計算網(wǎng)關(guān)的智能懸掛鏈系統(tǒng)開發(fā)方法。首先，介紹了本文研究的背景、意義和目標(biāo)，然后分析了懸掛鏈系統(tǒng)、以太網(wǎng)工業(yè)總線和邊緣計算網(wǎng)關(guān)的技術(shù)特點和應(yīng)用場景。接著，詳細(xì)介紹了系統(tǒng)的硬件和軟件設(shè)計，包括以太網(wǎng)工業(yè)總線和網(wǎng)關(guān)的實現(xiàn)、懸掛鏈系統(tǒng)傳感器和運動控制器的設(shè)計。最后，進(jìn)行了實驗驗證和應(yīng)用現(xiàn)場測試，證明了本文方法的有效性和可行性。關(guān)鍵詞：懸掛鏈系統(tǒng)；以太網(wǎng)工業(yè)總線；邊緣計算網(wǎng)關(guān)；智能制造；生產(chǎn)效率

Abstract:Withtherapiddevelopmentofinformationtechnologyandthefastdevelopmentofmodernmanufacturingindustry,intelligentmanufacturinghasgraduallybecomethetrendoffuturedevelopment.Amongthem,suspendedchainsystemasatraditionallogisticsequipment,hasbeenappliedtomanyindustries.However,thissystemmayhaveproblemssuchascardingandfailureduringtransmission,whichisdifficulttomeettherequirementsofmodernmanufacturingindustryforproductionefficiency,qualityandreliability.Inthispaper,theintelligentsuspendedchainsystemdevelopmentmethodbasedonEthernet/IPindustrialbusandedgecomputinggatewayisproposed.Firstly,thebackground,significanceandgoalofthispaperareintroduced,andthenthetechnicalcharacteristicsandapplicationscenariosofsuspendedchainsystem,Ethernet/IPindustrialbusandedgecomputinggatewayareanalyzed.Then,thehardwareandsoftwaredesignofthesystemareintroducedindetail,includingtheimplementationofEthernet/IPindustrialbusandgateway,andthedesignofsuspendedchainsystemsensorandmotioncontroller.Finally,theexperimentisverifiedandappliedon-sitetest,whichprovestheeffectivenessandfeasibilityofthispapermethod.Keywords:suspendedchainsystem;Ethernet/IPindustrialbus;edgecomputinggateway;intelligentmanufacturing;productionefficiencThesuspendedchainsystemiswidelyusedinthemanufacturingindustryforitshighefficiencyandflexibility.However,thetraditionalmanualchainsystemisunabletocopewiththeincreasingdemandformassproductionandintelligentmanufacturing.Thus,thedevelopmentofanintelligentsuspendedchainsystemhasbecomeatoppriorityintheindustry.

Inthispaper,weproposeanintelligentsuspendedchainsystembasedonEthernet/IPindustrialbusandedgecomputinggateway.Thesystemconsistsofasuspendedchainsystemsensor,amotioncontroller,andanedgecomputinggateway.Thesuspendedchainsystemsensorisresponsibleforcollectingreal-timedatasuchastheposition,speed,andangleofthechainsystem.Themotioncontrollerreceivesthedatafromthesensorandcontrolsthemovementofthechainsystemaccordingtothespecifiedparameters.

ThesystemutilizesEthernet/IPindustrialbusasthecommunicationprotocol,whichprovidesahigh-speed,secure,andreliabledatatransmission.Furthermore,theedgecomputinggatewayisutilizedtoperformlocalcomputation,whichreducesthelatencyandenhancesthereal-timeperformanceofthesystem.

Thehardwaredesignofthesystemincludestheselectionofsensors,controllers,andthegateway.WeusetheAllen-Bradley1769-L33ERprogrammablelogiccontroller(PLC)asthemotioncontroller,andtheEtherWANEX47018Ethernetswitchastheindustrialgateway.ThesoftwaredesignincludesthedevelopmentofthePLCprogramandthegatewayprogram.ThePLCprogramisresponsibleforprocessingthedatafromthesensorandcontrollingthemovementofthechainsystem.ThegatewayprogramprocessesthedatafromthePLCandsendsittotheupper-levelsystemforfurtheranalysis.

Finally,weconductedexperimentstoverifytheeffectivenessandfeasibilityoftheproposedmethod.Theexperimentwasconductedinarealproductionline,andtheresultsshowthatthesystemcanachievehighaccuracy,reliability,andefficiencyincontrollingthesuspendedchainsystem.

Inconclusion,theproposedintelligentsuspendedchainsystembasedonEthernet/IPindustrialbusandedgecomputinggatewayisafeasibleandeffectivesolutionforintelligentmanufacturing.Itprovidesahigh-speed,secure,andreliabledatatransmission,andenhancesthereal-timeperformanceofthesystem.TheapplicationofthissystemcansignificantlyimprovetheproductionefficiencyandqualityofthemanufacturingprocessMoreover,theintelligentsuspendedchainsystemcanalsobeintegratedwithotherintelligentmanufacturingsystems,suchasrobotics,automaticinspection,andqualitycontrolsystems,tofurtherenhancetheoverallefficiencyandqualityoftheproductionprocess.Thesystemcanberemotelymonitoredandcontrolled,whichallowsformoreflexibilityinproductionschedulingandreducestheneedformanualintervention.

Furtherresearchcanfocusonoptimizingthecontrolalgorithmsandparametersofthesystemtoachievebetterstability,accuracy,andenergyefficiency.Theintegrationofadvancedsensingtechnologies,suchasmachinevision,canalsoimprovethesystem'sabilitytodetectandrespondtochangesintheproductionenvironment.Finally,theuseofartificialintelligenceandmachinelearningalgorithmscanenhancethesystem'sabilitytolearnandadapttonewproductionscenarios,makingitmoreflexibleandresponsivetochangingmarketdemands.

Inconclusion,theproposedintelligentsuspendedchainsystemisapromisingsolutionforintelligentmanufacturing,offeringhigh-speed,secure,reliable,andflexibledatatransmissionandreal-timecontrol.Itsimplementationcansignificantlyimprovetheefficiencyandqualityofthemanufacturingprocess,anditcanbeintegratedwithotherintelligentmanufacturingsystemstofurtherenhanceproductionperformance.Withfurtherresearchanddevelopment,thesystemcanbecomeakeyenablerofIndustry4.0,helpingmanufacturerstostaycompetitiveinanincreasinglyfast-pacedanddynamicmarketOneofthemainadvantagesofanintelligentmanufacturingsystemisitsabilitytooptimizetheentiremanufacturingprocess.Frominventorymanagementtoassembly,intelligentsystemscananalyzedatainreal-time,providinginsightsthatallowformoreefficientoperations.

Oneexampleofthisispredictivemaintenance,whichanalyzesmachinedatatopredictwhenamachinewillneedmaintenancebeforeitbreaksdown.Thisallowsforplanneddowntime,reducingtheriskofunexpectedbreakdownsthatcanhaltproduction.

Anotherexampleisqualitycontrol,whereintelligentsystemscanidentifydefectsinfinishedproductsbeforetheyleavetheline.Thisensuresthatcustomersreceivehigh-qualityproducts,reducingtheriskofreturnsorwarrantyclaims.

Intelligentmanufacturingsystemscanalsohelptominimizewaste,whetheritbephysicalwasteortimewaste.Bycontinuallyanalyzingdata,thesesystemscanidentifyareaswhereresourcesarebeingusedinefficiently,allowingforadjustmentstobemadetoimproveefficiencyandreducewaste.

Furthermore,intelligentmanufacturingsystemscanbeconnectedtoothersystemsthroughoutthecompany,suchasfinancialandcustomerrelationshipmanagementsystems.Thisallowsforevenmorecomprehensivedataanalysis,providingamoreaccuratepictureofthecompany'soperationsandperformance.

Ofcourse,implementinganintelligentmanufacturingsystemrequiressignificantinvestment.Inadditiontotheinitialcostofthesystemitself,theremaybeadditionalcostsassociatedwithintegratingthenewsystemwithexistingsystemsandprocesses,aswellastrainingemployeestousethenewtechnology.

However,thebenefitsthatthesesystemsprovideintermsofcostsavings,improvedefficiency,andincreasedproductivitycanultimatelypayforthemselvesinthelongrun.

Inconclusion,intelligentmanufacturingsystemshavethepotentialtorevolutionizethemanufacturingindustry.Withtheirabilitytoanalyzedatainreal-time,thesesystemscano