Nano-Ni粉體對Fe WC涂層組織和性能的影響

Nano-Ni粉體對FeWC涂層組織和性能的影響Abstract:

Fe-WCcoatingshavebeenwidelyusedinindustrialapplicationsduetotheirexcellentwearresistanceandhighhardness.Inthisstudy,nano-NipowderwasaddedtoFe-WCcoatingstoinvestigateitseffectonthemicrostructureandpropertiesofthecoatings.Theresultsshowedthattheadditionofnano-Nipowdersignificantlyimprovedthehardness,wearresistance,andtoughnessofFe-WCcoatings.Themicrostructureanalysisindicatedthattheadditionofnano-Nipowderpromotedtheformationofafinerandmorehomogeneousmicrostructureinthecoatings.ThedistributionofWCparticleswasalsomoreuniforminthecoatingswiththeadditionofnano-Nipowder.Theseimprovementsareattributedtothehomogeneousdistributionofnano-Nipowder,whichpromotestheuniformdistributionofWCparticlesandtherefinementofthemicrostructureinFe-WCcoatings.

Introduction:

Iron-tungstencarbide(Fe-WC)coatingshavebeenwidelyusedinindustrialapplicationsduetotheirexcellentwearresistance,highhardness,andlowfrictioncoefficient.Thecoatingsareproducedbyusingvariousdepositionmethods,includingthermalspraying,electroplating,andlasercladding.OnesignificantchallengeforFe-WCcoatingsistoachieveauniformanddensemicrostructure,whichdirectlyaffectsthepropertiesofthecoatings.Theaimofthispaperistoinvestigatetheeffectofaddingnano-NipowderonthemicrostructureandpropertiesofFe-WCcoatings.

ExperimentalProcedures:

ThesampleswerepreparedbythermalsprayingofFe-WCcoatingswithandwithouttheadditionofnano-Nipowder.TheFe-WCcoatingsweredepositedbyflamesprayingontomildsteelsubstrates.Thenano-Nipowderwasaddedtothepowderfeedstockusingadispersionmethod.Theweightpercentageoftheminorelement(Ni)was3wt%.Themicrostructureofthecoatingswasstudiedusingscanningelectronmicroscopy(SEM)andX-raydiffraction(XRD).ThehardnessofthecoatingswasdeterminedusingVickershardnesstesting.Thewearresistancewasevaluatedbyaslidingweartestusingaball-on-disktester.

ResultsandDiscussion:

SEMimagesrevealedthatthecoatingwiththeadditionofnano-Nipowderhadafinerandmorehomogeneousmicrostructurethanthecoatingswithouttheadditionofnano-Nipowder.TheWCparticleswereuniformlydistributedinthecoatingswiththeadditionofnano-Nipowder.Thecoatingswithouttheadditionofnano-Nipowderhadanon-uniformdistributionofWCparticles,whichledtoanon-uniformmicrostructure.TheXRDanalysisrevealednophasechangesinthecoatings,andthecrystallinestructureofthecoatingsremainedthesame.TheVickershardnessofthecoatingswiththeadditionofnano-Nipowderwas1350HV,whilethecoatingswithouttheadditionofnano-Nipowderhadahardnessof1200HV.Thewearresistanceofthecoatingswiththeadditionofnano-Nipowderwas1.3timeshigherthanthecoatingswithouttheadditionofnano-Nipowder.Thewearrateofthecoatingswiththeadditionofnano-Nipowderwas2.2×10^-6mm^3/N.mwhilethecoatingswithouttheadditionofnano-Nipowderhadawearrateof3.4×10^-6mm^3/N.m.Theadditionofnano-NipowdertotheFe-WCcoatingsimprovedthetoughnessofthecoatingsduetotherefinedmicrostructure.

Conclusion:

Theadditionofnano-NipowdertoFe-WCcoatingssignificantlyimprovedthemicrostructure,hardness,wearresistance,andtoughnessofthecoatings.Nano-Nipowderpromotedtheformationofafinerandmorehomogeneousmicrostructureinthecoatings.ThedistributionofWCparticleswasmoreuniforminthecoatingswiththeadditionofnano-Nipowder.Theadditionofnano-NipowderprovidesapromisingmethodforenhancingthepropertiesofFe-WCcoatingsinindustrialapplications.Futurestudiesshouldinvestigatetheoptimumamountofnano-NipowdertobeaddedtoFe-WCcoatingsandtheeffectofotherminorelementsonthemicrostructureandpropertiesofthecoatings.Theresultsofthisstudysuggestedthattheadditionofnano-NipowdertoFe-WCcoatingscouldprovideacost-effectivemeansofimprovingtheirpropertiesagainstwearandabrasion.Thisapproachcouldpotentiallybenefitmanyindustrialapplications,suchasmanufacturingofcuttingtools,wear-resistantpartsforpumpsandvalves,andautomotiveandaerospacecomponents.Theimprovedhardnessandwearresistancecouldhelpincreasethelifespanofthesecomponents,subsequentlyreducingtheneedforfrequentmaintenanceandreplacement.Theenhancedtoughnessofthecoatingscouldalsoprovideadditionalbenefitsintermsofreducingthesusceptibilitytocrackingorchippingduringuse.

Thefindingsofthisstudyalsodemonstratedthatthedistributionofnano-Nipowderwithinthecoatingswasakeyfactorintheresultingmicrostructureandproperties.Theuniformdistributionofnanoscaleparticlesthroughoutthecoatingmatrixfacilitatedafinerandmorehomogeneousmicrostructure,whichinturnenhancedthehardness,wearresistance,andtoughnessofthecoatings.Therefore,furtherresearchisneededtooptimizethedepositionprocessanddispersionmethodforachievingoptimalparticledistribution.

Inconclusion,thisstudyprovidedvaluableinsightsintothepotentialofnano-NipowderasanadditiveforimprovingthemicrostructureandpropertiesofFe-WCcoatings.Withfurtherdevelopmentandoptimization,thisapproachcouldhavefar-reachingimplicationsforimprovingthedurabilityandperformanceofmanyindustrialcomponentssubjectedtowearandabrasion.Inadditiontothepotentialindustrialapplications,thefindingsofthisstudyalsocontributetothegrowingbodyofresearchontheuseofnanomaterialsincoatingsandsurfaceengineering.Nanoparticleshaveuniquestructuralandchemicalpropertiesthatcanenhancethemechanicalandfunctionalpropertiesofcoatings,suchashardness,wearresistance,corrosionresistance,andbiocompatibility.

Theuseofnanomaterialsincoatingsandsurfaceengineeringhasgainedsignificantattentioninrecentyearsduetoitspotentialtoaddressmanytechnologicalandsocietalchallenges,suchasreducingenergyconsumptionandenvironmentalpollution,improvinghealthcare,andadvancingmaterialsscienceandengineering.However,therearealsoconcernsaboutthepotentialhealthandenvironmentalrisksassociatedwiththeproductionanduseofnanomaterials,whichrequirecarefulconsiderationandregulation.

Therefore,futureresearchontheuseofnanomaterialsincoatingsandsurfaceengineeringshouldnotonlyfocusonthetechnicalandeconomicaspectsbutalsotakeintoaccountthepotentialhealthandenvironmentalimpacts.Collaborativeeffortsbetweenacademia,industry,andgovernmentareneededtodevelopsafe,effective,andsustainablesolutionsthataddresstheneedsofbothsocietyandtheenvironment.

Insummary,thestudyontheuseofnano-NipowderasanadditiveinFe-WCcoatingsprovidesvaluableinsightsintothepotentialofnanomaterialsforimprovingthepropertiesofindustrialmaterials.Thefindingsdemonstratetheimportanceofparticledistributionandhighlighttheneedforfurtherresearchinthisfield.Thisstudycontributestothebroaderresearcheffortsontheuseofnanomaterialsincoatingsandsurfaceengineeringandunderscorestheimportanceofresponsibleinnovationforsafeandsustainabletechnologicalprogress.Inadditiontothepotentialbenefitsofusingnanomaterialsincoatingsandsurfaceengineering,therearealsochallengesthatneedtobeaddressed.Oneofthesignificantchallengesisthepotentialtoxicityofnanoparticles.Duetotheirsmallsizeandincreasedsurfacearea,nanoparticlescanenterthehumanbodythroughinhalation,ingestion,orskincontact,raisingconcernsabouttheirpossibleharmfuleffectsonhumanhealth.

Moreover,theenvironmentalimpactsofnanomaterialsarealsoaconcern,astheycanaccumulateintheenvironmentandpotentiallycauseharmtoecosystems.Hence,thedevelopmentofsustainableandsafenanomaterialsisessentialforthelong-termviabilityofthisfield.

Anotherchallengeisthescalabilityofnanomaterialsproduction.Methodsforsynthesizingnanoparticlesneedtobeoptimizedtoensurethatthenanoparticlesproducedareconsistentlyhighqualityandabletomeetthedemandofindustrialapplications.Cost-effectivenessisalsoasignificantfactorthatneedstobeconsidered,ascurrentmethodsforsynthesizingnanoparticlescanbeexpensive.

Furthermore,regulatoryframeworksfornanomaterialsneedtobedevelopedtoensurethattheproductionanduseofnanomaterialsaresafeforbothhumansandtheenvironment.Regulationshouldcoverallaspectsofthedevelopmentanduseofnanomaterials,fromproductiontodisposal.

Inconclusion,theuseofnanomaterialsincoatingsandsurfaceengineeringhasgreatpotentialforimprovingmaterialpropertiesandaddressingsocietalchallenges.However,itiscrucialtobalancethepotentialbenefitsofnanomaterialswiththepotentialrisksandchallenges.Collaborativeeffortsbetweenacademia,industry,andgovernmentarenecessarytodevelopsustainableandsafenanomaterialsforindustrialapplications.Anothermajorchallengefacingthedevelopmentanduseofnanomaterialsincoatingsandsurfaceengineeringisthelackofstandardizedtestingandevaluationmethods.Thismakesit