product uht trainingUHTR系類板式物料殺菌設備

UHTRSerialteTypeProductSterilization suitsforUHTRserialOperationUU(Allrights一 前二 安全注意事Safety三 總說General四 工藝自控說Processing五 HMI操作說HMIOperation六 點七 故障說明及解決方Experience一 前Pleasestudythemanualbeforeinstallationandoperation.Inorderyoucanrunthemachineryproperly,youmustknowitsfunctionandcharacters.StrictlystudyandoperationastheinstructionisgoodformachineryAsthetechnologyupdatesfast,somepointsmaybenotthesameassiteactualcontrol.Ifthereissomethingdifferent,pleasecontactNewamstarengineersformorehelp.事先，私自更改，更換，和安裝附件而造成的任何問題概不負責。Newamstardon’ttakeanyresponsibilitybyanyincorrectoperationcausedtheaccident.Dosomechangeandcorrectionwithoutanypermissionisnotallowed.GeneralThispartincludesbasicinformationforNewamstarTomakesuremaxsafety,beforestartanyoperation,pleasereadcarefullysafetyprecautionsExpectedusageforNewamstar本設備預期用途的根據(jù)是“技術數(shù)據(jù)”Thisequipment’sexpectedusageisaccordingtoTechnicalDataandrelevantIfdamagecausedbyotherusagepurpose,NewamstarwilltakenoIfencounteringproblemswhenoperatingthisequipmentpleasecontactNewamstarServiceDepartment.NewamstarFluidEquipmentNewamstarallequipmenthaveonenameJiangsuNewamstarPackagingMachinery 號二 安全注意事SafetyTomakesuremaxsafety,beforestartanyoperation,pleasereadcarefullysafetyprecautions常規(guī)信息定義如下Commoncautionmessageas！不注意這一信息會導致生命IgnorethismessagewillcauselifeAlarm!Ignorethismassagewillcause alCautionIgnorethismessagewillcause alinjuryorequipmentGeneralOnlytrainedoperatorscanbepermittedtooperatethismachine,thismachinecanonlybeoperatedaccordingtoOperationManualprovidedbyNewamstar.如安全注意事項，將發(fā)生人身的Ifdonotobservesafetyprecautionswill alinjuryDuringoperationprocess,thecoverforpump,hot,heatexchangerandbalancemustkeepinrightce.Pleasekeepthegateofelectricitycabinetinclosestatus.Becautiousinoperation,accordingtorightworkingprocedure,befullofsafetyawareness.Thisisfullyautomaticequipment,controlledbyprogrammingcontroller,noneedoperator’sintervene.Therefore,alloperatorsmust:CautionallCautionCautionallCautionallpipeswithhighUsing液CleaningTheusageofcleaning（NHO3CleaningfluidusuallycontainsNaOHorNHO3,whichmaydamageskinoreyes.Pleasedoaccordingtotheoperationmanualprovidedbyr.Undersuchsituation,pleasemakesuretodothefollowingWeareyeWeareyeWeareyeAtthetimeofthecleaningfluidaccident,thebasicprincipleistoflusharoundasmuchwateraspossible.Therefore,youmustmakesurethatshowercanbeinuseatanytime.Thereshouldbeextracleaningequipmentandwashingeyesdeviceatornearthelocationoftheequipment.Emergency飲用大量溫水（以沖淡液；然后立即找醫(yī)療救護IfyouoccasionallyswallowcleaningDrinkplentyofwarmwater(soastodilutecleaningfluid);thenseekmedicalaidimmediay.IfcleaningfluidsshesintoWashingeyeswithwarmwaterfor15minutes(keeptheeyelidsopen),thengetmedicalaidimmediay.如液與皮膚或衣服接觸Ifcleaningfluidisincontactwiththeskinortheclothes:RinseimmediaywithplentyofwaterBeforewearingclothes,youmustcleanitthoroughly.Ifyoudiscovertheskinburnt,pleaseimmedia yseekmedicalrescue.Iffeel tionorpainaftercleaningfluidLeavetheaffectedareaandbreathefreshair.Ifthesymptomsisdeteriorating,pleaseseekmedicalaid;Artificialrespiration yif操作安全標準OperationSafetyIntheprocessofnormalmachine/equipmentoperation,operatorsmustkeepinfrontofthestandnearthecontrolpanelside.Wesuggestthatantiskidpedalshouldbesetintheworkingareaofoperators.定義HazardousHazardousarea(inthedefinitionofmachine)meansinsidethemachineorthewholeareaaroundthemachine,theregiononexternaledgeofthebaseandtheprotectiondevice,enteringthisareawillendangerpeople'ssafetyand氣體和液體的工作溫度及化學性所導致的危害有關。Hazardousarea(inthedefinitionofunit)meanstheareasurroundingthedeviceoutsideedgeabout2meters,whichhasrelationwithaccidentgasleakandworkingtemperatureoftheliquidandchemicalhazards.Exposedoperatorsmeansanyoneenteringintoharmfularea,ormeansanyonestayingorcloselypassingmachine/equipment,aswellasthoseusuallyspecifiedintheworkarea.清理、替換受損或舊零件、修理和機器/裝置。Operatorreferstothosewhoareassignedtofinishthefollowingwork,suchasinstallation,operation,adjustment,maintenance,cleaning,recingoroldparts,repairandtransportInordertoletoperatorsfinishthosetasksaboveinthemostwayasmuchaspossible,NewamstarsuggestsasFornonNewamstar nelinstallationoftheoperation,theoperatormustinstallonthebasisofNewamstardrawingsandinstructions.Formachine/equipmentoperationandadjustment,theoperatormustoperateundertherequirementsofreceivingthetrainingofallmentionedinthismanualonthemachine/equipmentoperation,safetyequipment,alarm/instructionsandsetup.Forregularmaintenanceoperation,theoperatormustcomplywiththeinstructionsinthemanual.液體、濃度、和推薦的頻率等資料。Forcleaning/disinfection/sterilizationoperation,theoperatormustpayattentiontothemanualaboutcycling,liquid,concentration,andthemendedcleaningfrequency,NewamstarisnotresponsiblefortheaccidentcausedbythewrongcleaningInordertoensurethemosteconomicuseofthemachineandthelongestservicelife,wesuggestthatyoushouldstrictlyfollowtheinstructionsandregularmaintenancestandards.廠商不保證維修，并且對由非公司人員操作的引起的損害不負責任Therdoesnotguaranteemaintenanceandisirresponsibleforthedamagecausedby Forthoseoperatorsassignedtocontrolandadjustthemachinemustbeproficientinthecorrespondingpartandthroughstandardtraining.Ifyoucan'tgetqualifiedoperators,youcanaskNewamstartechnicalsupportnel’s執(zhí)行工作前須遵守的指BeforeperformingmaintenanceworkyoumustcomplywiththecewarninglabelsonthecontrolCutoffthepowerandpresstheemergencybutton,andthentakemeasurestopreventthepowersupplyautomaticconnectionaccidentally.Donotallow nelhavenothingtodowiththejobclosetotheWhenoperatingcircuitsystem,aftermakingsurethepoweriscutoff,openupanareaaroundstillworkingpartsandceobstacles.Onlyafterthepoweriscutoff,youcanrepairp atic/hydraulicsystemanditscomponents.DonotusewaterorotherliquidtocleanelectricalIftheinternallightingprovidedbyrisbroken,operatorsshouldusealocalsourceforwork.三 總說GeneralEquipmentMaterialhightemperaturesterilizationsystemadapttodifferentcustomerneedswithdifferentproductioncapacity.Theirmodelareasfollows:UHTR6、UHTR8、UHTR10、UHTR16、UHTR18、UHTR26。 閥Valvegroupisoneoftheexecutionpartsforthecontrolofentiredevicematerial,hotwaterflowdirection. 恒溫系 sterilization. temperaturesystemcanswitchintodifferentsterilizationtimeaccordingtothe可切換殺菌時段：Theswappablesterilization5秒、15秒、30秒、45秒、605seconds,15seconds,30seconds,45seconds,60seconds. HeatExchangeThefinishedproductsexchangeheatwithhotwaterbeforeheating,theheatofproductrecoveryinthehotwater.Productsbeforesterilizationexchangeheatwithhotwater,preheatupthematerialtoachievesavingenergyandreducing 溫控系溫控系統(tǒng)主要由調節(jié)閥和PLC系統(tǒng)完成，控制殺菌溫度和出口溫度在±1℃。TemperaturecontrolsystemismainlycompletedbyregulatingvalveandPLCsystem,controlofsterilizationtemperatureandoutlettemperatureinthe±1℃. HotwaterHotwatersystemisaclosedloopsystem,heatinghotwater,byhotwaterheatingmaterialtoachievetheeffectofsterilization. 物料系包括一個壓力傳感器（用于檢測平衡罐液位情況Includesapressuresensor(usedtodetectbalancecansofliquidHigherthanthefeedpumpimportedproducts,maintainaconstantliquidBehindthebufferproductssupplypumpfluidEliminatethebubbleoffeed 自動化控制集中AutomaticControl413 2ThemainswitchpowersupplyStainlessSteelElectricControl304不銹鋼材料，經過專業(yè)制柜廠家制作，內裝精密電器元件，防水，防Adopts304stainlesssteelmaterial,throughprofessionalcabinetmanufacturer,built-inprecisionelectricalcomponents,waterproof,moistureproof.TheMan-machineThroughthisinterfacetocontroltheoperatingsystemreflecttheworkingstateofthesystem,aswellasthevariousparameterSettings.Youcanmodifytheparametervalue,atthesametime,reflectthevalveorpumpworkingThreeColorCoundandLightWarningUsedtoprompttheoperatorthestateoftheGreenrunninglightson:themachinerunYellowlightstandby:machinedidn'tworkwheninstandbyHighlightsmeansoperatorsshouldviewthemachineoperationto紅色燈：亮時表明機器有產生，處于狀態(tài)Redalarmlamp:whenitlights,themachinehasalarm,inastateofBuzzeralarmdevice:whentheredwarninglightsoryellowlightsflashing,thewarningindicatorwillbee,toprompttheoperator.MainOperatingLabelImportantstartandstopbutton,ifyoucannotusetouchscreenforaccident,dependmainlyonthepartofthebuttonforproductionoperation.TheMushroomHeadStopPressthisbutton,thesystemcoolingdownimmediay.Wheninemergency,itcanbeused!四 工藝自控說ProcessControlProgramoperation CIPCleaningDosingParameterSetUnitfigureDosingpumpstoptimeDosingpumpstart*ThisparameterisaclassofCIP參數(shù)CIPCleaningParameterSetUnitfigureRinseRinseSecondrinse堿液溫0317堿液時AlkalicleaningsensormustbegreaterthanthetimesettingoftheandtheisgreaterthanthelowerlimitUpperlimitoflyeLowerlimitoflye酸液溫0317酸液時AcidcleaningshouldbegreaterthanthetimesettingoftheandtheisgreaterthanthevalueoftheofacidstartUpperlimitofacidLowerlimitof應的PLC率CleaningSettheflowintheflow,adjustthefrequencyofthepumpbyFor△T*Thisparameteristwoclassof點號FluidhighFluidlevelinFluidinfusionPump*ThisparameteristhreeclassofHotwatersystemcontrolparameterHotwaterHotwaterliquidlevelOverhot*ThisparameteristhreeclassofSIPHotwatermethodSIPparameter點號BeforeSIPtheThefirsttimetoheatuptheSecondtimeSIPprocessneedstosettheoutlettemperatureHotwaterSIPTimeHotwaterSIPLowerHotwatersterilization*ThisparameteristwoclassofWater,materialdiscementparameterUnitAutomaticdischargeFeedwateratthetopofMaterialtheself-cycleWhenthedesignofthelongestcycletime,thesystempromptsalongtimerecementprocessintheproductionofexporttemperatureoftheoutlettemperature*Thisparameteristwoclassof無菌物料參數(shù)Preparationparametersofsterile點號Sterilizationtemperaturecannotexceed145temperature,Controlaccuracy,plusorminus2上限偏ThematerialMaterialtemperature(ormaterialtemperature+materialUppertemperaturedeviation),upperalarmsystemalarmonly,continue下限偏差UpperlimitMaterialtemperaturesterilization(orlessmaterialsterilizationtemperature-materialsterilizationtemperaturedeviation)oflowerlimitalarm,alarmsystem,thesametimetoswitchtoinnerDestroytheMaterialtemperature≥(ormaterialsterilizationtemperature-sterileconditionsindeviation),otherwisesterileconditionsare上限偏差UpperlimitalarmdeviationMaterialoutlettemperature≥(Materialoutlettemperature+Upperlimitalarmdeviationofmaterialoutlettemperature),thesystemonlyalarm,can'ttoproduce,materialdoesenterthefilling下限偏差Lowerlimitalarmdeviation下限偏差系統(tǒng)，同時切 materialoutlettemperature),thesystemalarms,atthesametime,switchestotheinnerloop,materialdoesnotenterthefilling*ThisparameteristwoclassofCoolingDown點號RemarksUnit03.04檢測溫度≤停機溫度，03.20When03.12thedetectedtemperature temperature,while03.04thedetectedtemperature≤stoptemperature,03.20thedetectedtemperature≤shutdowntemperature,afterthedelaycountingdowntimingtime,theequipmentdowns.Hotwater*ThisparameteristhreeclassofDeviceAutomaticControlUnitSpecialAutomaticControlSourceMonitoringFunctionPressuresensor3.21detectsthechangeofsourcebydetectingthepressure; Over-voltageProtectionPaticangleseatvalve02.27throughtheelectriccontactpressuregauge07.01tocontroltheopen,tothehotwater10.02forover-voltageprotection;whentheelectriccontactpressuremeter07.01detectionvalue≥thehotwaterpressuresetvalue,paticangleseatvalve02.27energizedtoopenxsecondsaftertheclosure.Onthecontrary,paticangleseatvalve02.27cutoffpower;InstrumentGasInletPressureMonitoring低于一定的壓力時，系統(tǒng)同時系統(tǒng)進行鎖定；ThroughthepressuredetectingdeviceforgasmeterimporttripleA,monitoringinstrumentgasinletpressurechanges,whenthepressureislowerthan,thesystemwillgiveanalarmatthesametime,thesystemlock;Program-1CIPCIPCleaningOperationAutomaticControl物料進料管道CIP操作自控單MaterialInletPipelineCIPCleaningOperationAutomaticControlStep1-1-1TheStartof觸摸屏上相應軟鍵，啟動物料供料管道CIP程序；Whenreceivedpre-treatmentunitsendsasignal"pre-treatmentmaterialfeedingpipelineCIPcleaning",artificialclickontouchscreencorrespondingsoftkeyandstartthematerialfeedingpipelineCIPcleaningprocess.①L02.09Ltype aticvalve02.09②向前處理系統(tǒng)返回“UHT物料進料管道正?！? pre-treatmentsystem;TheEndof”信號被取消，UHT單元自動結束物料供料管道CIP程序;afterthecompletionofthepre-treatmentunitCIPprogram,pre-treatmentunitissuedasignal"pre-treatmentmaterialfeedingpipelineCIPcleaning"iscancelled,UHTunitautomaticallyendmaterialfeedingpipelineCIPcleaning①L02.09斷電關閉；Ltypepaticvalve02.09②取消向前處理系統(tǒng)返回的“UHT物料進料管道正常”Thesignal"UHTmaterialfeedingpipelinenormal",whichisreturnedbypre-treatmentsystem;殺菌機CIP操作自控單SterilizationMachineCIPCleaningOperationAutomaticControl液對換熱機組進行的一個自動控制程序單元。ThecontrolunitisthehotlineUHTtetypeunitusingthebufferbalancequalifiedwater,acid,alkali,heatexchangeunitforcleaningaautomaticcontrolprogramunit.TheStartof manualsettingandcheckingtherelevant《processandprogramparameters 人工選擇相關程序RinseAlkali說明：以上模塊可單項選擇，也可多項選擇Note:Theabovewashingmodulecanbeindividualchoice,butalsoanumberofoptions; 啟動CIP程序startCIPcleaning①人工點擊電箱上 按鈕，啟動CIP程序ArtificiallyclickthebuttonCIPontheelectricalboxtostarttheCIPcleaningprocedures;②UHT向灌裝系統(tǒng)發(fā)出“請求進行聯(lián)機CIP”信號UHTissueda"requestforonlineCIPcleaning"signaltothefilling valve①02.14Headcooling aticangleseatvalve02.14energized Hot replenish①02.26Hot intotheairvalve2.26ontheopeningofthe②07.0201.02通whenthewater intheliquidlevelprobe7.02todetectthelevelofsignal,hotwaterpump1.02powerstart;③07.02Accordingtothedetectionvalueoftheliquidlevelprobe07.02,thefunctionofwaterandpumpprotection;07.02持續(xù)檢測到液位信號后，延時，進水氣動角座閥02.10斷電關閉；Whenthehotwaterintheleveloftheprobe07.02todetectthelevelofthesignal,thedelay,andtheinletgasvalve2.1007.02持續(xù)檢測不到液位信號后，氣動角座02.26通電開啟；Whenthehotwaterintheleveloftheprobe07.02todetectthelevelofthesignal,thepaticangleseatvalve07.02持續(xù)檢測不到液位信號后，氣動角座Whenthehotwaterintheliquidlevelprobe7.02 detectthelevelofthesignal,thepaticvalve2.26onpowertoopen,delay,suchas7.02isstillnotdetectedsignal,hotwaterpump1.02poweroff(valve2.25andhotwaterpump2.25lock,thatis,1.02ofthevalveopeningconditionishotwaterpump1.02powerstart),thesystemprovidesalarmThisoperationthroughouttheentiredeviceoperation Hot backWhenthehot aftertheoperationiscompleted,thewater10.02intothecompressedRinse

aticbutterflyvalve02.13intermittent balance①Middlestoplowcompensationpump當03.02檢測值≤補液低液位時，氣動角座閥02.15通電開啟；Whenthedetectedvalueof03.02at≤rehydrationlowlevel, aticangleseatvalve02.15energizedopen;當03.02檢測值≥補液中液位后，氣動角座閥02.15斷電關閉；Whenthedetectedvalue≥03.02afterrehydrationfluid,p angleseatvalve02.15poweroff;Whenthedetectedvalue≤03.02levelpumpprotection,resetthemachineshutdown,thesystempromptsthealarmmessage;②03.02檢測值≥01.01Whenthedetectedvalue≥03.02rehydrationlowlevelafterpower-upmaterialmasterpump01.01;STEP1-2-2-3液的溫度控Wshingliquidtemperature①STEP1-2-2-202.25通電開啟，蒸汽調節(jié)閥04.01通電開啟，利用蒸汽對液進行升溫操作AfterSTEP1-2-2-2completion,delay,paticangleseatvalveisenergizedtoopen02.25,04.01energized valveopen,usingtoheatupthecleaningliquidoperation②03.17PIDaccordingtothedetectedvalueofthetemperatureprobe03.17,usingPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvaluereached03.17andstabilitytothepre-setwaterrinsetemperatureparameters;STEP1-2-2-4液的流量控Ceaningfluidflow調節(jié)閥04.03的開度，使得流量計03.03的檢測值≥流量設定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,proportionalcontrolvalveautomaticallyadjuststhedegreeofopeningof04.03,makingthedetectionvalueof≥03.03metercleaningflowsetpoint; Tmingcleaning ；Whenthefollowingconditionsaremet,thesystempre-flushwatercountdowntimesetpoint(conductivitydoesnotparticipateintime);Detectedvalueof≥03.03metercleaningflowsetpoint溫度探頭03.17檢測到的溫度≥清水預沖洗溫度設定值；Temperatureprobedetectsatemperature≥pre-flushwatertemperaturesetpoint;②Timingmodeiscumulativetime 水預操作的結Waterpre-cleaningoperationWhenthewaterpre-flushtimethecountdowniscomplete,thewaterpre-washingoperationends;

Thesystemprovideswaterforpre-rinsingoperationiscompletemessage,butthenextstepoftheselectedcleaningoperationortransferProgram-1-2-5lye(acid)cleaning valve①02.02（02.01） aticangleseatvalve02.02(02.01)ispowered②02.1302.13intermittent aticvalve ①Highstopcomplement,pump當03.02檢測值≤補液中液位時，氣動角座閥02.15通電開啟；Whenthedetectedvalueof03.02at≤rehydrationfluid,p angleseatvalve02.15energizedopen;當03.02檢測值≥補液高液位后，氣動角座閥02.15斷電關閉；Whenthedetectedvalueof03.02≥rehydrationhighlevel,the aticangleseatvalve02.15poweroff;Whenthedetectedvalue03.02≤levelpumpprotection,resetthemachineshutdown,thesystempromptsthealarmmessage;②03.02檢測值≥01.01Whenthedetectedvalue≥03.02rehydrationlowlevelafterpower-upmaterialmasterpump01.01; Dosing（酸液電導率下限）01.04（01.03）WhileSTEP1-2-3-2beginning,whentheconductivitymeter03.01≤lyeconductivitydetectionlimit(acidconductivitylimit)setpoint, aticdiaphragmpump01.04(01.03)ispoweredon;itsopenintervalafterdosingpumpstart-uptime,thenclosethedosingpumpstoptimeinterval,sothecyclestart,stop,addedtothemassbalanceisconcentratedlye(acid). Whentheconductivitymeter03.01lyeconductivitydetectionvalue≥limit(acidconductivitylimit)setvalue,paticdiaphragm01.04(01.03)poweroff,stopthedosingSTEP1-2-3-4液的溫度控制Cleaningfluidtemperature①STEP1-2-3-202.25通電開啟，蒸汽調節(jié)閥04.01通電開啟，利用蒸汽對液進行升溫操作AfterSTEP1-2-3-2completion,delay,paticangleseatvalveisenergizedtoopen02.25,04.01energized valveopen,usingtoheatupthecleaningliquidoperation②03.17PID定的堿液溫度（酸液溫度）參數(shù)；accordingtothedetectedvalueof03.17forthetemperatureprobe,theuseofPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvalueof03.17reachedandstabilizedtothesetoflyecleaningtemperature(acidwashingtemperature)parameters;STEP1-2-3-5液的流量控制cleaningfluidflow主泵0101的頻率開度，使得流量計03.03的檢測值≥流量設定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,automaticallyadjustingthefrequencyoftheopeningofthemainpumpmaterial0101sothatthedetectedvalueof≥03.03metercleaningflowsetpoint; 時間的計時timingcleaning 在滿足如下條件時，系統(tǒng)對堿液時間（酸液時間）設定值進行whenthefollowingconditionsaremet,thesystemtimeofcleaninglye(acidcleaningtime)settingcountdownvalue;Detectedvalueof≥03.03metercleaningflowsetpoint;溫度探頭03.17檢測到的溫度達到堿液溫度（酸液溫度Temperatureprobedetectedtemperaturereachesatemperaturecleaninglye(acidwashingtemperature)thesetpoint;溫度探頭03.17檢測到的溫度≥（堿液溫度（酸液溫度Temperatureprobedetectedtemperature≥(lyewashtemperature(temperatureacidcleaning)-Cleaningtimingdeviationtemperaturesettingvalue;Conductivitymeter03.01lyeconductivitywhenthedetected≥limit(acidconductivitylimit)set②wayforthecumulativetimetimer） 堿液（酸液操作的結束lye(acid)cleaningoperation） 當堿液時間（酸液時間）倒計時完成后，兩位三通閥02.05通 Whenthealkalinecleaningtime(acidcleaningtime)thecountdowniscomplete,2-wayvalve02.05energyswitchingperformedlye(acid)cleaningfluidemptyingoperations;②當03.02檢測值≤補液低液位時，操作結束Whenthedetectedvalue≤03.02lowfluidlevel,cleantheendofthe2-wayvalve02.05power選擇的操作或轉入 Thesystemprovideslye(acid)cleaningoperationiscompletemessage,butthenextstepoftheselectedoperationorcleaningoperationintoProgram-1-2-5;清水二次沖洗操作doubleflushingwater 2-wayvalveisenergizedtoswitch02.05,02.13intermittentp valveswitch; ①STEP1-2-4-202.25通電開啟，蒸汽調節(jié)閥04.01通電開啟，利用蒸汽對液進行升溫操作AfterSTEP1-2-4-2completion,delay,p aticangleseatvalveisenergizedtoopen02.25,04.01energizedvalveopen,toheatupthecleaningliquid②03.17PID控制方式，自控系統(tǒng)自動調節(jié)accordingtothedetectedvalueofthetemperatureprobe03.17,usingPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvaluereached03.17andstabilitytothesecondaryrinsewatersettemperatureparameters;STEP1-2-4-4液的流量控制cleaningfluidflow器頻率的開度，使得流量計03.03的檢測值≥流量設定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,thefrequencyconverterautomaticallyadjuststhedegreeofopening,sothatthedetectedvalueof≥03.03metercleaningflowSTEP1-2-4-5時間的計時timingcleaning whenthefollowingconditionsaremet,thesecondarywatersystemflushingtimesettingcountdown;Detectedvalueof≥03.03metercleaningflow溫度探頭03.17檢測到的溫度≥清水二次沖洗溫度設定值；Temperatureprobedetectsatemperature03.17doubleflushingwatertemperaturesetpoint;03.01conductivitymeterconductivitydetectionvalue≤presetvalueofwaterwashing;②wayforthecumulativetimetimer doubleflushingwateroperation03.02檢測值≤補液低液位時，清水Whenthecountdowniscompletedrinsewithwatertwice,and03.02whenthedetectedvalue≤lowfluidlevel,①02.052-wayvalve02.05power Systemprovideswater

doubleflushingoperationismessage,butthenextstepoftheselectedoperationorcleaningoperationintoProgram-1-2-5;程序的結束theendof①UHT取消向灌裝系統(tǒng)發(fā)出的“請求進行聯(lián)機CIP”信號UHTcancelissuedtothefillingsystem"requestforonlineCIPcleaning"signal;②ResettheProgram-2SIPHotWaterSIPoperationcontrolled此自控單元是無菌物料UHT單元生產前，系統(tǒng)對自身換熱器及內部管路進行熱水法SIP殺菌操作的自動控制程序單元。ThisautomaticcontrolunitissterilematerialspreparedbeforeUHTunitproductionsystemofitsownheatexchangerandinternalpihotwaterunitforautomaticcontrolprogramlawSIPsterilizationoperations.SIPHotwatersystemonlyafterlawSIPsterilizationoperations,inordertoenterthenextoperationcontrolledwatercirculationunit.STEP2-1Startthe①在物料UHT單元每次生產前，需要進行熱水法SIP預殺菌操作；MaterialpreparedbeforeUHTeachproductionunit,theneedforpre-sterilizationoperationsSIPhotwaterlaw;②系統(tǒng)只有處于“潔凈”SIPSystemisinonly"clean"state,inordertostartthehotwaterSIP③SIPSIPArtificiallyClickelectricalboxontheSIPbuttontostarttheSIPsterilizationprocedures;④UHT向灌裝系統(tǒng)發(fā)出“SIP殺菌”UHTissueda"requestforonlineSIPsterilization"signaltothefilling①02.14Headcoolingp aticangleseatvalve02.14energizedopenuntilclosedaftertheendofproduction;②02.19BackpressurevalveenergizedtoopenSTEP2-3ThehotwaterwaterbackpressureSTEP1-2-1-5和STEP1-2-1-SIPheatingsystemSTEP2-5-1當熱水罐和物料平衡罐完成補水操作后，系統(tǒng)啟動升溫程序；Whenthehotwaterandthematerialbalancewatercompleteoperatingsystemstartstoheatupprocedures;STEP2-5-202.2504.01通電開啟，利用蒸汽對料液04.01PID參數(shù)控制，控制信號為溫度探頭03.17的檢測值；Paticangleseatvalve02.25andcontrolvalve04.01startsbyelectricity,whicharemakinguseoftofinishwarmingtowardliquid.Openextentofcontrolvalve04.01willbecontrolledbyPIDparameters;controllingsignalisthedetectionvalveoftemperatureprobe03.17.SIPSIP的檢測值達到并穩(wěn)定到設定的SIP前第一次升溫溫度參數(shù)；Whenthetemperatureprobe03.17detectsthesetfirstwarmingtemperaturebeforeSIP,itstartscountingdownforfirstwarmingstabletime,whiletheself-controlsystemadoptsPIDcontrollingway,adjustcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepthesetparametersbeforeSIPfirstwarmingtemperature.SIPSIPSIP使溫度探頭SIPSystemkeepswarming,whentemperatureprobe03.17thetemperaturereachingsetsecondwarmingtemperaturebeforeSIP,itstartscountingdowntowardsetsecondwarmingstabletime.Inthesametime,itadoptsPIDcontrollingway,self-controlsystemadjustcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepsetsecondwarmingtemperatureparametersbeforeSIP.STEP2-5-5當設定的第二次升溫穩(wěn)定時間計時完成后，系統(tǒng)繼續(xù)進行升溫，同PID04.01開度，使得溫度探03.17SIP殺菌溫度參數(shù)；Whensetsecondwarmingstabletimefinishestimekee,thesystemkeepswarming,whileitadoptsPIDcontrollingway,adjustingcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepsetparametersofhot-watermethodSIPbacteria-killingtemperature.STEP2-5-603.17檢測到的溫度高于設定的過熱水保護溫度時，蒸汽調節(jié)閥04.01關閉一定的值，并提供信號；當溫度降低到過Whentemperatureprobe03.17detectsthetemperaturethansetover-heatwaterprotection,controlvalve04.01closesomevalveandofferalarmingsignal;whentemperatureislowerthanover-heatwaterprotection,delayedcontrolvalve04.01readoptsPIDcontrolling①Whentemperatureprobe03.12and03.17detectthehigherthanset(hot-watermethodSIPbacteria-killingtemperature-hotwatermethodSIPbacteria-killingtimingdeviation),systemstartscountingdownthesetofhot-waterSIPbacteria-killing.Whentemperatureprobe03.12and03.17detectthetemperaturelowerthanset(hotwatermethodSIPbacteria-killingtemperature-hot-watermethodSIPsterilizationlowerlimitdeviationtemperature),thecountdownisstopped.③TimingmethodistimingSTEP2-7Theendof①UHT取消向灌裝系統(tǒng)發(fā)出“SIP殺菌”UHTcancelsthesignalfromonlineSIPsterilizationsendingfromfilling②③Thesystemwillshifttosterilewaterself-cyclingoperationalself-controlunit.Notes:Presterilizationself-controlunitwillbeshutdownatanytimetoneeds,makingsystemhalts.Whenitneedshalt,operatorsonlyneedtopressthesoftbuttons(coolingandhalt),thenthemachinewilloperatetheprocedureofUHT.Whentheprocedureisclosed,theprocedureisconsiderednottooperateit.Sterilewaterself-cyclingoperation此自控單元是物料UHT單元在維持系統(tǒng)內部無菌狀態(tài)的條件下，以純Thisself-controlunitispreparingthematerialunderthesterileconditioninUHTunit,whichisaself-controlautomaticprocedureunitrecingmaterialbypurewater.①SIPHot-watermethodSIPpre-sterileoperationself-controlunit】isfinisheditmustshiftto【sterilewaterself-cyclingoperationselfcontrolunit】,thenitcanoperateproduction.②當系統(tǒng)在【正常生產自控單元】時，由于外界因素需要暫時中斷料液正常生產，并需要保持無菌物料UHT單元內部無菌狀態(tài)時，需要以水頂Whensystemisproceedingto【Normalproductionself-controlunit】itneedshaltingbyouterfactorsandkeepssterileconditionintheUHTunit,itneedsfillingwaterinit,thenshiftingtosterilewaterrecyclingself-controlunit】Thisself-controlunitwillbeinaccordancewiththesignalofperipheralsystemusingsterilematerial,itshiftstonormalproductionself-controlSTEP3-1StartofThesystemistransferredtosterilewaterself-circulationself-controlunitundersterilecondition.STEP3-2Controlofdisinfect①蒸汽調節(jié)閥04.01執(zhí)行信號取菌溫度探頭03.17的檢測信號，采controlvalve04.01operatessignalfromdetectingsignalofsteriletemperatureprobe03.17,whichadoptsPIDcontrollingmethod,adjustcontrolvalve04.01apertureautomatically,thedetectionvalueofsteriletemperatureprobe03.17reachesandkeepssetvalueofsterilewatercircul