參考文稿分析003 sgm epsilon258 sequence b

aShanghaiElectronicsCo.

Page1of10

*

withoriginalsignaturesarchivedattestlab.

Thetestresultsareonlyvalidfortheequipmenttested.Responsibilityforcomponent-specifictestequipmentislefttothe

.This

issare

.

Itscontentsarenottobeexploited,passedonordisclosed–notinextractseither–tothirdpartieswithoutourexpresspermission.aShanghaiElectronicsCo.,.,411JianYeRoad,PudongNewArea,Shanghai201201,P.R.

.

(2013-08)

TEST REPORT

VacuumPumpSGMEpsilon&258

8TG312.150-29/32

Validationtest(C-sample)SequenceB

PDMNo.:

10001092053_003_01

Date: 16.Dec.2013

Createdby:

GaoYu

Org.-Unit:

HSE-T-TLC

Sign.*:

Reviewedby

HarryHe

Org.-Unit:

HSE-T-TLC

Sign.*:

Releasedby:

DingChunyan

Org.-Unit:

HSE-T-TLC

Sign.*:

TEST

REPORT

Org.-Unit: HSE-T-TLC

Createdby:

*

GaoYu

Date:

16.Dec.2013

Page

PAGE

10

of

NUMPAGES

10

withoriginalsignaturesarchivedattestlab.

Thetestresultsareonlyvalidfortheequipmenttested.Responsibilityforcomponent-specifictestequipmentislefttothe

.This

issare

.

Itscontentsarenottobeexploited,passedonordisclosed–notinextractseither–tothirdpartieswithoutourexpresspermission.aShanghaiElectronicsCo.,.,411JianYeRoad,PudongNewArea,Shanghai201201,P.R.

.

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

DistributionList: toMs.YanLi

Mr.HarryHe

Ms.DingChunyan

HSE-T-PCIHSE-T-TLHSE-T-TL

ccMs.ChrisZhuangMr.MalteWis ann

HSE-T-QD

HSE-T-TL

Mr.SebastianGajdaE-C-D-T3

Test: SequenceB

Electro-patickeyvaluesatRT

Temperaturestorage

Noiseoutputrequirementsatcoldstart

Electro-patickeyvaluesat-40°C/+100°C

Thermaloverload +100°C

Thermaloverload +120°C

Changingtemperatures

Thermalshock

Surfacetoinfluencesfromenginecompartment

ResultSummaryIncl.TestEvaluation:

ThevalidationtestsequenceBwaspassed.

Orderedby: Ms.YanLi,HSE-T-PCI

Reference: Testinstruction(General):Testinstruction(Variant):Testn:

10000335379dated22.Feb.2012

10000498319dated22.Feb.2012

10000896546_001_01dated30.Aug.2012

TestObject: 5pcs.PumpUP288TG174.979-34

SampleNo.:B01~05,MudocNo.:474374-474378

TypeofSample: C-sample

ManufacturingDate:CW02/2013

TestReason: Validationtest(C-sample)

TestPeriod: 20.Jan.2013~06.Sep.2013

TestRequirement/EvaluationCriterion

Seerespectivesection

(2013-08)

TestParameter: Seerespectivesection.

(2013-08)

Meas.-/Testequipm.:

Vacuumpumpfunctiontester

HSE-T-TL

Testequipmentno.:

E

Climatechamber

HSE-T-TL

Testequipmentno.:

E

Powerboxdurabilitytester

HSE-T-TL

Testequipmentno.:

E

Thermalshockchamber

DAVIS

Testequipmentno.:--

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Result: ThevalidationtestsequenceBwaspassed.Detailsarelistedintheirrespectivesections.

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Electro-p atickeyvaluesatRT

TestReference: Testinstruction(General):10000335379Point4.1.1

Testinstruction(Variant): 10000498319Point4.1

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Testvoltage:

Testvolume:Testtemperature:Testduration:

12V±0.1V

3.2L

23°C±5°C

40s

(2013-08)

TestResult: Thetestwaspassed.

Allperformancevaluesmetthespecification.(Seetable1)

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

8TG174.979-34

Ratedvalue

Actualvalue

Evaluation

Testpoint

Unit

Condition

Min

Max

Min

Max

Avg.

MeancurrentbetweentheswitchingthresholdsP1-P2

[A]

Newstate

-

10.0

7.3

8.1

7.7

o.k.

Aftertemperaturestorage

-

10.0

7.3

7.8

7.7

o.k.

Afteroverload +100°C

-

10.0

7.5

8.0

7.8

o.k.

Afteroverload +120°C

-

10.0

7.7

8.3

7.9

o.k.

Afterchangingtemperatures

-

10.0

7.1

7.9

7.4

o.k.

Afterthermalshock

-

10.0

7.0

8.0

7.5

o.k.

Aftersurface

-

10.0

7.1

8.0

7.5

o.k.

umcurrentfort<100ms

[A]

Newstate

-

60.0

43.2

45.8

44.9

o.k.

Aftertemperaturestorage

-

60.0

38.5

40.6

39.4

o.k.

Afteroverload+100°C

-

60.0

43.1

46.1

44.4

o.k.

Afteroverload+120°C

-

60.0

41.7

43.5

42.3

o.k.

Afterchangingtemperatures

-

60.0

42.6

46.9

45.4

o.k.

Afterthermalshock

-

60.0

40.2

46.3

43.0

o.k.

Aftersurface

-

60.0

40.1

42.3

40.8

o.k.

umcurrentfor100ms≤t<400ms

[A]

Newstate

-

16.0

8.6

9.4

9.1

o.k.

Aftertemperaturestorage

-

16.0

8.7

9.4

8.9

o.k.

Afteroverload +100°C

-

16.0

8.3

9.2

8.9

o.k.

Afteroverload +120°C

-

16.0

8.3

9.2

8.8

o.k.

Afterchangingtemperatures

-

16.0

8.2

9.4

8.9

o.k.

Afterthermalshock

-

16.0

7.5

9.9

8.4

o.k.

Aftersurface

-

16.0

7.8

9.4

8.6

o.k.

umcurrentfort≥400ms

[A]

Newstate

-

11.0

8.5

9.5

9.0

o.k.

Aftertemperaturestorage

-

11.0

8.7

10.0

9.2

o.k.

Afteroverload+100°C

-

11.0

8.6

9.2

9.0

o.k.

Afteroverload+120°C

-

11.0

8.8

9.3

9.1

o.k.

Afterchangingtemperatures

-

11.0

8.4

9.3

8.9

o.k.

Afterthermalshock

-

11.0

7.8

10.3

9.4

o.k.

Aftersurface

-

11.0

8.6

9.7

9.1

o.k.

Lowpressurefromtherespectiveambientpressureaf nevacuationtimeof

≤40s

[%]

Newstate

86.0

100.0

90.7

92.3

91.6

o.k.

Aftertemperaturestorage

86.0

100.0

90.5

92.4

91.5

o.k.

Afteroverload+100°C

86.0

100.0

90.6

92.6

91.7

o.k.

Afteroverload+120°C

86.0

100.0

90.3

92.7

91.6

o.k.

Afterchangingtemperatures

86.0

100.0

91.2

93.0

92.2

o.k.

Afterthermalshock

86.0

100.0

91.1

93.3

92.4

o.k.

Aftersurface

86.0

100.0

87.4

89.0

88.3

o.k.

PressureGenerationtime50%fromambientpressure

[s]

Newstate

-

5.5

4.1

4.1

4.1

o.k.

Aftertemperaturestorage

-

5.5

4.1

4.6

4.2

o.k.

Afteroverload+100°C

-

5.5

4.0

4.1

4.1

o.k.

Afteroverload +120°C

-

5.5

4.0

4.3

4.1

o.k.

Afterchangingtemperatures

-

5.5

3.9

4.1

4.0

o.k.

Afterthermalshock

-

5.5

4.1

4.4

4.2

o.k.

Aftersurface

-

5.5

4.4

4.7

4.5

o.k.

PressureGenerationtime30%fromambientpressure

[s]

Newstate

-

12.0

8.0

8.1

8.1

o.k.

Aftertemperaturestorage

-

12.0

8.0

9.1

8.4

o.k.

Afteroverload +100°C

-

12.0

7.8

8.2

8.0

o.k.

Afteroverload +120°C

-

12.0

7.9

8.5

8.1

o.k.

Afterchangingtemperatures

-

12.0

7.5

8.1

7.8

o.k.

Afterthermalshock

-

12.0

7.7

8.6

8.1

o.k.

Aftersurface

-

12.0

8.6

9.4

9.0

o.k.

(2013-08)

Table1:Electro-p atickeyvaluesatRT

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Temperaturestorage

TestReference: Testinstruction(General):10000335379Point5.2.1

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Testtemperature:

Testduration:

120°C±2°C/-40°C±2°C

Eachtemperaturefor24h,keethesamplesatroomtemperature1hbetweeneverytime.

TestResult: Thetestwaspassed.

Allperformancevaluesmetthespecification.(Seetable1)

Noiseoutputrequirementatcoldstart

TestReference: Testinstruction(General):10000335379Point5.7.2

TestRequirement: Duringthe1stmotorstart-upa“bearingscreech”ispermitted.

TestParameter: Storagecondition:

Testvoltage:

4hstorageat-40°C±2°C

13.5V±0.1V

(2013-08)

TestResult: Thetestwaspassed.

Afterthestartoftheelectricmotorofthepumpshadnointrusivefeelingofanoperatingnoiselevel.

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Electro-p atickeyvaluesat-40°C/+100°C

TestReference: Testinstruction(General):10000335379Point4.2

Testinstruction(Variant): 10000498319Point4.1

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Storagetemperature:

Storageduration:Storageoperatingmode:Testvoltage:

-40°C/+100°C

2h

devicenotoperating12V±0.1V

(2013-08)

TestResult: Thetestwaspassed.

Allmeasuringvaluesmetthespecification(seetable2).

8TG174.979-34

Ratedvalue

Actualvalue

Evaluation

Testpoint

Unit

Condition

Min

Max

Min

Max

Avg.

MeancurrentbetweentheswitchingthresholdsP1-P2

[A]

At-40°C

-

11.0

5.6

6.6

6.0

o.k.

At+100°C

-

11.0

7.7

8.2

8.0

o.k.

umcurrentfort<100ms

[A]

At-40°C

-

60.0

49.9

51.3

50.5

o.k.

At+100°C

-

60.0

37.0

38.7

37.9

o.k.

umcurrentfor100ms≤t<400ms

[A]

At-40°C

-

16.0

7.6

8.9

8.2

o.k.

At+100°C

-

16.0

8.3

9.8

9.0

o.k.

umcurrentfort≥400ms

[A]

At-40°C

-

12.0

7.5

9.1

8.0

o.k.

At+100°C

-

12.0

8.5

9.6

9.0

o.k.

Lowpressurefromtherespectiveambientpressureaf nevacuationtimeof≤40s

[%]

At-40°C

83.0

100.0

91.3

93.2

92.4

o.k.

At+100°C

83.0

100.0

89.3

91.8

90.7

o.k.

PressureGenerationtime50%fromambientpressure

[s]

At-40°C

-

6.0

3.7

4.2

3.8

o.k.

At+100°C

-

6.0

3.9

4.2

4.0

o.k.

PressureGenerationtime30%fromambientpressure

[s]

At-40°C

-

13.0

7.0

8.3

7.4

o.k.

At+100°C

-

13.0

7.9

8.3

8.1

o.k.

Table2:Electro-p atickeyvaluesat-40°C/+100°C

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Thermaloverload +100°C

TestReference: Testinstruction(General):10000335379Point5.2.4

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Testvoltage:

Pressurerange:Temperature:Totaltesttime:

12.5V±0.1V

500mbar(on)…300mbar(off)100°C±2°C

20minat10%on-time

TestResult: Thetestwaspassed.

Allmeasuringvaluesmetthespecificationafterthistest(seetable1).

Thermaloverload +120°C

TestReference: Testinstruction(General):10000335379Point5.2.5

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Testvoltage:

Pressurerange:Temperature:Totaltesttime:

14V±0.1V

800mbar(on)…250mbar(off)100°C±2°C

20minat10%on-time

(2013-08)

TestResult: Thetestwaspassed.

Allmeasuringvaluesmetthespecificationafterthistest(seetable1).

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Changingtemperatures

TestReference: Testinstruction(General):10000335379Point5.2.3

TestRequirement: Thetechnicalrequirementmustmeetthefunctionrequirementintestinstruction.

TestParameter: Testvoltage:

Pressurerange:

Cycletimeperloadprocess:Pumpoperation:

Testprofile:

12.5V±0.1V

500mbar(on)…300mbar(off)100s

on–time=approx.5%

TestResult: Thetestwaspassed.

(2013-08)

Allmeasuringvaluesmetthespecification(seetable1).

Project:

VacuumPump

Customer:

SGMEpsilon&258

PDMNo.:

10001092053_003_01

Customer-Part-No.:

--

a-Part-No.:

8TG312.150-29/32

Thermalshock

TestReference: Testinstruction(general):10000543034point5.2.2

TestRequirement: Thetechnicalrequiremen