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Building
theSupply
Cha
in
oft
he
FutureJULY
2023Compa
n
ies
face
upstrea
ma
nd
dow
nstrea
mchallenges
across
the
supply
chain,i
nvolv
i
ngexternalpa
rtiesa
nd
unforeseen
eventsEXAMPLEEXAMPLEUnforeseen
demand
surge
on
a
speci?ctransportation
laneLabor
shock
at
a
raw
material
supplierRaw
materials
cannot
besupplied
toproduction
on
timeLate
changes
to
the
production
plan
cause
disruptions,inventory
challenges,
and
rush
shipmentsSuppliersSchedule
is
not
adjusted
due
to
alack
ofupstream
visibilityExcess
warehouse
inventory
forces
manufacturingto
produce
adi?erent
productProductionWarehousingTransportationCustomerLines
need
to
keep
running,
somanufacturingcreates
unneeded
products
that
?ll
warehousesOrders
back
up
because
carriers
missed
pickup,forcing
load
prioritizationAlack
of
product
results
in
low
transportationutilizationIncreased
demand
for
agiven
mode
of
transportationresults
in
alack
of
carrier
capacityCustomer
is
dissatis?ed
because
orders
were
notful?lled
and
they
did
not
receive
su?cient
noti?cation
arrived
lateCustomer
is
dissatis?ed
because
the
orderSource:
BCG.Buildingasupply
chain
of
thefutureisaprocess
of
continua
lupwa
rd
growthFuture-builtScalingContinuous
innovation
at
theleading
edge
of
disruptionviasystematic
building
ofnecessarycapabilities
atscale,
such
asdigital
and
AI,resilience,
and
sustainabilityEmergingDelivered
multiple
wavesof
successful
digitaltransformation,
pivoting
toinnovation-led
growth
andthe
ability
to
absorbExecuted
successfulprogrammatictransformation,
butchallenged
in
e?ectivelyscaling
organization-wideStagnatingYet
to
get
digitaltransformation
right;limitedvalue
createdsupply
chain
disruptionsUNDERGOING
DIGITAL
SUPPLY
CHAIN
TRANSFORMATIONBUILDING
A
SUPPLY
CHAIN
OF
THE
FUTUREUsing
aprogrammatic
approach
to
?xthe
core
and
build
afoundationfor
innovationEmbedding
and
scaling
cross-functional
attributes
to
help
thecompany
pivot
from
innovation
to
growthSource:
BCGBuild
fortheFuture
Survey2022.Note:
Stagesofdevelopmentarebasedonthreeyearsofdetailedcompanyresearchacrosssixkeyattributesandassessedusingaweightedaverageofstrategyandleadership(19%),employeevalueproposition(19%),techanddataplatform(18%),innovation-drivenculture
(14%),
agilityandresilience(17%),
andAIdeployment(13%).
Respondentsaresupply-chain-focusedcompanies,meaningcompaniesoperatingin
thefollowingindustries:consumerproducts,retail,fashionandluxury,medtech,biopharma,powerandutilities,oil
andgas,transportationandlogistics,automotiveandmobility,
hardwareandsemiconductors,andmaterialsandprocessing.Across
industries,
most
compa
n
ies
a
re
laggingin
supply
chain
capabilitiesStagnating28%Emerging51%Scaling17%Future-built4%CASESBELOW
BFFSCORE
(%)1008060402003BFFSCORE45678910Source:
BCGBuild
fortheFuture
Survey2022(N=724).Note:
BFF
=Build
fortheFuture;
scoreis
basedonthreeyearsofdetailedcompanyresearchacrosssixkeyattributesandassessedusingaweightedaverageofstrategyandleadership(19%),employeevalueproposition(19%),techanddataplatform(18%),innovation-drivenculture
(14%),
agilityandresilience(17%),
andAIdeployment(13%).
Respondentsaresupply-chain-focusedcompanies,meaningcompaniesoperatingin
thefollowingindustries:consumerproducts,retail,fashionandluxury,medtech,biopharma,powerandutilities,oil
andgas,transportationandlogistics,automotiveandmobility,
hardwareandsemiconductors,andmaterialsandprocessing.Future-builtsupply
chain
compa
n
ies
score
high
across
six
key
attributes;AI
di?erentiates
leaders
andlaggardsSix
key
attributes11.2.3.4.5.6.Embedding
AIfor
value
in
theorganizationDeveloping
aclear
peopleadvantageMigrating
tomodernizedtech
platformsEstablishingan
innovation-driven
cultureInstituting
anAligning
leadershiparound
a
corporatepurposeoperating
modelto
enable
agilityand
resilienceAdvanced2companies
score
higher
than
lagging3companies
by:54%
37
%
31%
31%
29%
2
5%Source:
BCGBuild
fortheFuture
Survey2022(N=724).Note:
Supply
chain
companiesarethoseoperatingin
thefollowingindustries:consumerproducts,retail,fashionandluxury,medtech,biopharma,powerandutilities,oil
andgas,transportationandlogistics,automotiveandmobility,
hardwareandsemiconductors,andmaterialsandprocessing.1BCGhasempiricallyidenti?edthesesixkeyattributesas
attributessharedbycompaniesthat
aresuccessfullybuilding
forthefuture.
2Advancedreferstoscalingandfuture-builtcompanies.3Laggingreferstostagnatingandemergingcompanies.Digital
&
AIResilienceDigital
transformation
will
beasubstantial
enabler
of
allimprovements
in
the
supplychain—particularly
the
use
of
AIA
transformation
in
resiliencewill
beessential
because
disruptionsand
crises,
while
they
may
beshorterthan
the
COVID
pandemic,
will
likelybemuch
more
frequent
andconsequentialWith
four
keytransformations,supply
cha
ins
canbecome
future-builtSustainabilityCostSustainability
transformation
willbekey,
given
that
it
is
auniversalhumanitarian
challenge—andsupply
chains
are
at
the
core
of
thischallengeCost
transformation
is
alsocritical,
given
that
achieving
theother
three
transformations
willhave
asigni?cant
impact
on
thecompany’s
overall
costsSource:
BCG.The
six
attributes
of
future-builtcompa
n
ies
can
be
applied
in
severa
lways
withinthe
fou
rkey
supply
chain
transformations1.2.3.4.5.6.Embedding
AIfor
value
in
theorganizationDeveloping
aclear
peopleadvantageMigrating
tomodernizedtech
platformsEstablishingan
innovation-driven
cultureInstituting
anAligning
leadershiparound
a
corporatepurposeoperating
modelto
enable
agility
·and
resilience·
Integrate
digitalinto
the
businessstrategy·
Create
adigitaland
AI
talentecosystem·
Decouple
digitalplatforms
and·
Empower·
Introduce
rapidscalability·
BoostC-suitedigital
savvinessDigital
&
AItransformationmanagement
to
leaddigital
initiativesdeploy
modularityResiliencetransformation·
Use
AI
for
riskprediction
in
thesupply
chain·
Use
upskilling
andcareer
development·
Bolster
cybersecurityand
implement
datagovernance·
Use
open
APIs
and
aproven
operating·
Bolster
governance·
Introduce
generativeleadership·
Enhance
riskmanagement
andcrisis
responsemodel
to
integratethird
partiesrapidlySustainabilitytransformation·
Apply
speci?c
AI
toolsfor
sustainability
andnet
zero
use
cases·
Hire
sustainability-focused
talent·
Employ
sustainabilitymonitoring
tools·
Evaluate
teams
overindividuals·
Introduce
regulatoryadaptability·
Develop
asustainability
visionand
roadmapCosttransformation·
Use
GenAI
for
costoptimization·
Implement
a?exible·
Automate
supplychain
processes·
Foster
anentrepreneurialculture·
Optimize
the
workdesign·
Use
changemanagement
for
AIadoptionwork
modelSource:
BCGBuild
fortheFuture
Survey2022.Note:
GenAI=generativearti?cialintelligence.DIGITAL
&
AI
TRANSFORMATIONAll
compa
n
ies
focus
on
digita
l,
but
supply
chain
leaders
are
outspendingthe
competition74
%
1.7x
>50%of
all
survey
respondents
citedsupply
chain
digitization
asone
oftheir
top
three
investmentmore
is
being
invested
into
supplychain
digitization
by
companieswith
future-built
supply
chains
thanby
their
peersof
future-built
companies
intendto
continue
outspending
theirpeers
to
unlock
value
in
AI-enabledsupply
chain
use
casespriorities
(versus
other
areas
ofdigitization
across
the
company)1Source:
BCGBuild
fortheFuture
Survey2022(N=724).Note:
Respondentswereansweringthefollowingquestions:Overthepastthreeyears,howmuch
hasyour
companyinvestedin
supply
chain
digitization,including
infrastructure,services,sothreeyears,howmuch
doyouexpectyour
companywillinvestin
supply
chain
digitization,including
infrastructure,services,sodigitizationacrossthecompany?
Both“supply
chain
leaders”and“companieswithfuture-builtsupply
chains”
=companiesrankedas
future-builtorscaling.1
Includesrespondentsthat
selectedeither“topinvestmentpriority”or“top-threeinvestmentpriority”fordigitization.DIGITAL
&
AI
TRANSFORMATIONAI
leaders
prioritize
fou
rsteps
to
achieve
stronger
results1.2.3.4.They
clearly
articulate
anAI
ambition
and
chart
pathto
unlocking
valueThey
build
capabilitiesin
data,
technology,
anddigital
talentThey
align
AI
investmentswith
goals,
fueling
growthThey
focus
early
onresponsible
AI
(RAI)Value
generation
is
more
likelywhen
AI
is
on
the
CEO
agendaTo
p
di?erentiating
capabilitiesfor
advanced
companiesShare
of
digital
investmentsgoing
to
AICompanies
with
strongcapabilities
across
all
RAImetrics23%ROI18%ROILagging50%Data
&
techTalent2x7%43%·
Modularity·
Ecosystemintegration·
Talent20%ecosystem·
Attractionand12%Advanced91%·
DataretentionLaggingAdvancedLagginggovernanceAdvancedSource:BCGCompanyoftheFuture
Survey,2022(N=507).Note:
Lagging
=stagnating+emerging;advanced=scaling+future-built.ResponsibleAI(RAI)
=theprocessofdevelopingandoperatingarti?cialintelligencesystemsthatalignwithorganizationalpurposeandethicalvalues.Supply
chain
companiesarethoseoperatingin
thefollowingindustries=consumerproducts,retail,fashionandluxury,medtech,biopharma,powerandutilities,oil
andgas,transportationandlogistics,automotiveandmobility,hardwareandsemiconductors,andmaterialsandprocessing.Leadingcompa
n
ies
are
also
rapidly
adopting
va
r
ious
Gen
AI
applications
forusecasesthroughout
the
supply
chainVertical
supply-chain-speci?c
use
casesSourcingand
procurementSupply
planningand
schedulingDemandplanningManufacturingCustomersSupplier
knowledge
baseand
search
engineBills
of
material
structuringand
managementPregeneration
of
newscenarios
and
schedules
tosimplify
job
optimizationMonitoring
of
consumerand
market
trends
toimprove
forecastsIdenti?cation
of
potentialsupply
chain
issues
basedoncustomer
interactionsRFP
and
supplier-contractgenerationWeb
monitoring
to
identifysupply
disruptions
andacquire
supply
intelGeneration
of
plausibleassortmentsHorizontal
use
cases
with
applications
to
supply
chainsData
enhancementSynthetic
data
generation
for
model
trainingIdenti?cation
of
product
similarity—for
example,
uses
imagerecognition
to
support
forecastsor
new-productintroductionsHuman-machineinteractionCode
generation
for
faster
implementation
ofAI
use
casesNatural
language
to
query
data,
extract
insights,
andcreate
reportsWork?ow
automationConversational
botsguiding
workers
on
complex
tasksand
generating
narratives
to
assistdecisionsSmart
work?ow
automation—from
detecting
eventsto
triggering
action
plansSource:
BCG.Note:
GenAI=generativearti?cialintelligence.RFP
=requestforproposal.RESILIENCECertain
enablers
of
resilience
build
competitive
advantage
a
nd
mitigate
riskA
diversi?ed
footprint
to
ensureaccess
to
key
markets
and
resourcesRedundant
and
robust
supply
across
nodesPotential
impact·Increased
ability
to
resist
andrecover
from
shocksFlexible
sourcing
and
manufacturing·Shorter
lead
times·Improved
servicelevelsOperating-risk
awareness
and
traceabilityAn
accelerated
response
to
disruptions·Market
access
advantages
forearly
movers·Cost
reductions
of
up
to
15%Source:
BCGanalysis.Note:Nodes=pointsin
thesupply
chain
throughwhichmaterials?ow,
suchas
factories,warehouses,distributors,andevencustomers.Traceability
=visibilityacrossthesuppliers’
ownsupply
chain,
allowingrisktobe
predictedandassessed.RESILIENCEAtruly
resilient
supply
chain
helps
compa
n
ies
absorb
shocks
a
nd
recover
fromd
isr
upt
ion
fa
ster,
but
few
compa
n
ies
have
reached
this
stageHighmaturity5%10%5%RecoverReact
faster
when
asupplychain
disruption
occurs(for
example,
adigital
twinofoperationsevaluates
disruption
scenarios
andprepares
the
supply
chain,
minimizing?nancial
impact)80%LowmaturityLowmaturityHighmaturityAbsorbHandle
supply
chain
shocks
more
e?ectively(for
example,
they
employ
atiered
sourcing
strategyfor
custom
and
critical
componentsviaproduct
redesign
or
alternative
sourcing
options)Source:
BCG2022Supply
Chain
ResilienceCapabilitiesSurvey(N=136).Note:%denotesapproximatepercentageofcompaniesin
thequadrant.Thepercentagesforabsorptionandrecoveryratesin
thegraphmay
notmatch
thenumber
ofdotsbecausetheyareroundedbasedonquadrant
cuto?s;exactpercentagesmay
varywithineachquadrant.Maturity=theabilitytoabsorbsupply
chain
shocksortorecoverquicklyaSUSTAINABILITYExternal
pressuresa
re
forcing
compa
n
ies
to
prioritize
env
iron
menta
l
sustainabilityRegulations
are
takinge?ect
mandating
theshiConsumerInvestors
are
directingcapital
to
companiesthat
focus
onEnvironmental
changespose
increasingly
graverisks
to
global
supplychainsexpectations
aroundsustainable
productsare
rising
rapidlysustainable
practicessustainable
practices127
7
3%
$
53tn
$30
0bcountries
withrestrictionsonsingle-use
plasticof
global
consumers
say
theywill
alter
buying
habits
toreduce
environmental
impactin
global
AUM
is
estimated
tobeallocated
to
ESGinvestingby
2025in
annual
climate
adaptationcostsin
developing
countriesby
2023Sources:
United
NationsEnvironmentProgramme;Nielsen;BloombergIntelligence.Note:
AUM
=assetsundermanagement.ESG=environmental,social,andgovernance.SUSTAINABILITYThe
transformation
journey
is
complex
and
requiresa
continuous
focus
on
allsustainability
enablersCOMPLEXITY
DIMENSIONSSustainability
enablersBreadthScopeDepthTimelinessof
ESG
topicsof
data
availabilityof
analysesof
available
data+
Productlevel+
Ecosystem+
Scope
3Agility
&transformationSustainability-focused
talentStrategicalignment+
Divisionlevel+Real-timeScope
Corporate1
&
2
level+
WaterFuture-built/scaling+
Quarterly/monthly+
WasteEmergingCarbonAnnualStagnatingDigitalapplicationsSustainabilityfundingJourney
from
compliance
focus
to
unlocking
fullsustainability
advantageSource:BCG.Note:ESG=environmental,social,andgovernance.SUSTAINABILITYSustainability
leaders
are
more
skilled
at
using
AI
and
a
na
lytics
to
developenv
iron
menta
l
capabilities
across
the
va
lue
chainStagnating
and
emergingcompanies
focused
on
foundational“tablestakes”
capabilities
(%)Advanced
companies1
advancedpeople,
data,
and
tech
capabilitiesfor
environmental
maturity
(%)Sustainability
Use
CasesDi?erentialAI-poweredsmart
emissions
tracking825273.0x2.6x2.1x2.1x2.6x2.8x2.1x2.8x1.5x1.8xImproved
traceability
through
control
towersPredictive
maintenance
of
asset,driven
by
AIIoT
for
environmental
data
collection
and
monitoringWaste
reduction
driven
by
analytics1113131718181821252628434937523144Digitalsupply
chain
optimizationReduced
emissions
through
optimized
operational
energyuseESGcontent
of
products
communicated
to
customersSustainable
investment
strategy
implementedReduced
energyconsumption
in
o?cesSource:BCG’s
Build
fortheFuture
Survey2022(N=507).Note:
IoT
=Internetofthings.ESG=environmental,social,andgovernance.1Scalingandfuture-builtcompaniesaregroupedtogetheras
“advancedcompanies.”COSTMargins
have
been
compressed,
but
investors
expect
compa
n
ies
to
solve
that
soon…creating
a
critical
in?ection
point
for
CPG
companiesasthey
control
costs
to
meet
analysts’
margin
expectationsOperating
costs
have
outpaced
revenue
growth,resulting
in
greater
margin
pressure…IncubationS&P500CPG
COMPANIES1TOP
100CPG
COMPANIES’
EBIT
MARGINS3CAGR
(2yr)Normalized,
Index
2020130Average
EBIT
margin
(%)12.4%22RevenueOperating
costs2HistoricActualAnalyst
consensus1201101009021201918CAGR
(2yr)10.9%202020212022YoY
EBITmarginchange–20bps–110bps2020202120222023202420253Sources:
S&PCapitalIQ;company10kreports;BCGanalysis.Note:
Values
convertedtoindexes,2020value=100%;Q4
2022excludesadditionalthreecompanieswithearningsresultspending(HRL,BF.B,
CPB).1ConsumerStaplesSelectSectorSPDR
Fund
(XLP)
companies,excluding
retailers(KR,COST,
SYY,WMT,
WBA).
2Operatingcosts=costofgoodssoldplus
selling,general,andadministrativecosts.
3Re?ectschangeofaverageEBIT
marginacrosstop100CPGcompanieswithpubliclyavailabledataandat
leastoneanalystpredictionfor2023through2025.Building“supply
chain
of
the
future”
winnersrequires
severa
lcritica
lsteps
ateach
stage
of
the
journeyFrom
Scaling
to
Future-BuiltInnovate
continuallyFrom
Emerging
to
ScalingBuilding
advanced
capabilitiesFrom
Stagnating
to
EmergingBuild
analways-on,AI-drivedecisionintelligencesystemAt-scale
rollout
oforganization
changesBuilding
foundational
capabilitiesFocus
onAdopt
a
transformation
mindsetAI-and
digital-drivenorchestration
andcustomization
ofinnovation
e?ortshigh-value
usecases
andprocesses
andthe
optimalecosystemDevelop
new
business
modelsCreate
data-driven
ecosystemsSet
a
clear
3-
to5-
year
visionfor
digitizingthe
supplyDevelop
a
digital,
data-drivensupply
chain
strategyIdentify
high-value
use
casesEstablish
processesTarget
AI
at
scaleDevelop
key
digital
channelsUse
digital
and
AIchaintechnologies
to
supportsupply
chain
resilienceand
sustainabilityTake
on
one
supply
chaintransformation
at
a
timeCreate
new
ways
of
workingand
upskill
talent360°visibility
into
the
value
chainDeliver
value
through
PoCData
harmonization
through
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