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Top-Down
DesignToolsManaging
Complex
AssembliesVictor
RemmersHolland
Engineering
Consultants
BVTips
&TechniquesTop-Down
Design
Philosophy2?
2006
PTCTraditional
Design
Approach“Bottom-Up
Design”Design
of
individual
components
independent
of
the
assemblyManual
approach
to
ensure
that
components
fit
properly
and
meet
the
designcriteriaComponents
and
those
placed
in
sub-assemblies
are
brought
together
todevelop
the
top-levelassemblyErrors
are
manually
identified
and
modifications
to
each
component
are
madetomake
the
adjustment.
As
assembly
grows,
detecting
these
inconsistencies
andcorrecting
them
can
consume
a
considerable
amount
of
timeTop
LevelAssemblyComponentDesign3?
2006
PTCComponentDesignComponentDesignPossible
example
Bottom
Up?Mate4?
2006
PTCTop-Down
DesignPhilosophy“Top-Down
Design”Method
of
placing
critical
information
in
a
high-level
locationCommunicating
that
information
to
the
lower
levels
of
the
productstructureCapturing
the
overall
design
information
in
one
centralized
locationDesignInformationComponentComponentComponent5?
2006
PTCA
more
integrated
approach….6?
2006
PTCTop
Down
Design
Stages
– It
is
a
concept.6-Stage
ProcessConceptual
Engineering
PhaseLayouts
and
Engineering
NotebookPreliminary
Product
Structure
PhasePro/INTRALINK,
Model
TreeCapturing
Design
Intent
PhaseSkeleton
ModelsManage
Interdependencies
PhaseReference
Viewer
&
Reference
GraphCommunication
of
Design
Intent
PhaseCopy
Geoms,
Publish
Geoms
&
ShrinkwrapPopulation
of
the
Assembly
PhaseAutomatic
Component
Constraints
&
Component
Interfaces7?
2006
PTCThe
Bobcat
example8?
2006
PTCConceptual
Engineering
PhaseLayouts
and
Engineering
NotebookUnderstand
Existing
SituationHigh-level
RequirementsSpace
AllocationDefine
New
Space
and
Motion2DSketches3DModelsRapid
Iteration
&
ConvergenceAnimationsCapture
Key
Design
IntentParametersNotesSpreadsheetsProprietary
DataStage
19?
2006
PTCPreliminary
Product
Structure
PhasePro/INTRALINK,
Model
TreeQuickly
define
product
hierarchyBefore
any
of
the
components’
geometry
is
definedIntuitive,
automatic
mapping
to
“start
models”Templates
ensure
all
designs
share
the
necessary
commonelements
such
as
layers,
views
&
parametersFoundation
for
efficient
task
distributionAssembly
Population
EnvironmentsPro/E
menus
and
Model
Tree
pop-up
menusPro/INTRALINK
and
PDMLinkComponent
Creation
MethodsEmpty
Components;
Copy
from
start
modelsAutomatic
assembly
of
default
datumsUnplaced,
Partially-
&
Over-Constrained
ComponentsStage
210?
2006
PTCCapturing
Design
Intent
PhaseSkeleton
ModelsWhat
needs
to
happen?Capture
conceptual
design
parameters
within
the
contextof
theassemblyCapture
&
control
critical
object
interfaces
in
a
single,convenient
locationHow? Skeleton
Models…Centralized
pathway
for
communicationFacilitate
task
distributionPromote
well-organized
design
environmentsEnable
faster,
more
efficient
propagation
of
changeSpecial
Treatment
in
BOMs,
Simplified
Reps,
Drawings,Model
Tree
&
Mass
Property
CalculationsUniquely
supported
Scope
Control
SettingStage
311?
2006
PTCManage
Interdependencies
PhaseReference
Viewer
&
Reference
GraphTools
to
Manage
ReferencesExternal
Reference
ControlEnsures
Top-Down
Designmethodology
is
followedIncorporate
design
management
rulesdirectly
into
the
designEnsures
proper
design
reusePro/INTRALINKModelTreeGlobal
Reference
ViewerReference
GraphStage
412?
2006
PTCCommunication
of
Design
Intent
PhasePublish
Geoms,
Copy
Geoms
&
InheritancePublish
Geometry
FeaturesProvides
ability
to
pre-determine
the
geometry
to
be
referenced
by
a
CopyGeometry
featureAllows
designers
to
define
their
interfaces
to
the
rest
of
the
designCopy
Geometry
FeaturesAllows
copying
of
all
types
of
geometrySurfaces,
edges,
curves,
datums,
quilts,
copy/publish
geometryRetains
copied
geometry
name
and
layer
settingsDependency
on
parent
geometry
can
be
toggledCan
be“Externalized”External
Copy
GeometryBuild
relationships
on
external
models
independent
of
an
assemblyUseful
for
coordinate
system
assembly
practicesInheritance
–
Inherit
model
geometry
for
one-way
associativityShrinkwrap
(included
in
Foundation
Advantage
Package)Stage
513?
2006
PTCPopulation
of
the
Assembly
PhaseAutomatic
Component
Constraints
&
Component
InterfacesWhat
tools
are
available
for
populatingtheassembly?Assembly
ToolsDrag
&
Drop
PlacementComponent
InterfacesComponent
CreationWithin
the
context
of
the
assemblyMirror
Parts
orSubassembliesStage
614?
2006
PTCHow
does
Top
Down
Design
relate
to
company
goals?15?
2006
PTCFour
Goals
from
Upper
ManagementCycle
Time
Reduction.Increase
User
Satisfaction
with
Software.Margin
Increase.Cost
Reduction.Whyshouldyouuseit?16?
2006
PTCBenefits:ReduceddesigntimeReducederrors(rightthefirsttime)IncreasedqualityBetterprojectmanagementvisibilityConcurrentengineeringConfidenceintop-levelregenerationKnowledgeofhowmodulesinterfaceTop-levelchangecontrolExample:todesignanalternator...CompleteTop-LevelAssembly540MBAllSkeletonModelsinTop-LevelAssembly70MBWhatinformationshouldadesignerneedtoworkwithmosttimes?NeighboringSu眾bassemblies320MBSubassembly,withSkeletonModelcontainingallrequiredinformation~20MB17?
2006
PTCWhatdoesanexamplelooklike?ThreePhasesPro/INTRALINKPro/CONCEPTISDXPro/ENGINEERPro/NOTEBOOKCONCEPTUALDESIGNCAP待T刪URE蔥D榨ES訴IG嘴NC隆R霉I找TER如IA靠18?
2006
PTCDET免AI毀LE蓄DD半鋼ES滋IGN通ProductDefinition19?
2006
PTCProductDefinition:EngineeringLayoutWhatitis:FirstthingdoneindesigncycleUsedtoevaluatekeyinterfacepointsUsedtoevaluatekeycomponentsofprojectWhatitisNot:ThreedimensionalsolidsFullydetailed20?
2006
PTCAdvantagesofUsingaLayout21?
2006
PTCDocumentdesigninformationinonecentralizedlocationDocumentdesigninformationbeforecreatingsolidmodelsInvestigatedesignoptionswithoutinvolvingtheentireassemblyEasilymakedesignchangesbecauseallofthedesigninformationiscontainedinonelocation#2ProductDefinition:AssemblyStructureWhatitis:VirtualAssembly/BOMUsedtoorganizeassembly&assigningofdesigntasksUsedtoinputnon-geometricaldataup-frontWhatitisNot:ThreedimensionalsolidsFullydetailedFullyconstrained22?
2006
PTCAdvantagesofDefiningPreliminaryProductStructureDefiningtheproductstructurepriortodefininggeometrycanassistyouinorganizingtheassemblyintoman匹ageabletasksthatcanbeassignedtodesignteamsorindividualdesigners.Associatespecificlibraryparts(thataretobeusedont樹heproject)withtheassemblyatthestartofthedesign,preventingconfusionlater.23?
2006
PTCAdvantagesofDefiningPreliminaryProductStructureCont…SubmittheassemblytoPro/INTRALINKorPDMLinkandassignmodelstotheappropriatevaultsorfolders.Individualdesignerscanfocusonspecificdesigntasksinsteadofonhowtheirdesignisgoingtofitintotheov盲erallstructure.Inputnon-geometricalinformationsuchasthepartnumb類er殼,d投玻esi螺gn瞇er覺’s脆n拖a擦me,轉(zhuǎn)e伴tc健.,敵a惰ta殖v償e饅ry貪娃ear忠ly喪s遲ta遮ge爸.24?
2006
PTC#3ProductDefinition:SkeletonsWhatitis:Zero-massgeometryExactlocationdetailMinimizedgeometricdetailWhatitisNot:ThreedimensionalsolidsFullydetailed25?
2006
PTCAndDefinitelyNotThis!!26?
2006
PTCAdvantagesofUsingSkeletons27?
2006
PTCProvidesacentralizedlocationfordesigndataSimplifiesassemblycreation/visualizationAidsinassemblingmechanismsMinimizesunwantedparent-childrelationshipsAllowsyoutoassemblecomponentsinanyorderControlspropagationofexternalreferencesCentralsourceforinformation28?
2006
PTCBenefitsofCommunicatingInformationFromaCentralSourceTaskdistributionConcurrentModelingManagingExternalReferencesToolsDeclarationPublishGeometryCopyGeometryHierarchyTop_level.asmTop_level_skeleton.prtSub_assy_1.asmSub_assy_1_skeleton.prtSub_assy_2.asmSub_assy_2_skeleton.prt29?
2006
PTC3DDesign…Finally!30?
2006
PTC
Thefoundationisset…buttopologicallymodifiable…it’stimefor3D.
WithReferenceControlManager,youaresafetocreateyourpartsdirectlyintheassembly.MoreThanMeetsTheEye!31?
2006
PTCInterchangeability:FamilyofTablesInterchangeAssemblyLayoutDeclarationsPowerofTop-DownDesign32?
2006
PTCToAchieveAdvancedAutomation,considerusing:RelationsPro/ProgramMiscellaneousTips33?
2006
PTCSeparatePartVersusAssemblyforSkeletonFeaturesAvoidconstructingassembly-levelskeletonfeaturessincethesystemrequiresthatyouperformalleditsofthesefeaturesinAssemblymode.Thecomponentscanbecomeanobstructionanddegradeperformance.Furthermore,youcannoteasilyreuseskeletonfeaturesattheassemblylevelinothersubassemblies.Byusingaseparatepartfile,youcaneditthefeatureinPartModeandreassembleitintomanydifferentassemblies.GeometryFeaturesPlaceallstaticinformationinaskeletonasearlyaspossibleandplacealldynamicinformationlaterinthedesignprocesscycle.MiscellaneousTips34?
2006
PTCDatumsforSkeletonModelsConsiderrenamingskeletondatumsto“sk_”VisualizationUsesimplifiedrepsandtransparencyprolificallytomakeviewingeasierUse“displaystates”tohighlightdifferentitemsatdifferenttimesUsesurfacestoclarifymeaningofcenterlines&axesConceptualizationDon’tbeafraidtousesimplehandsketchesbeforedelvingintocomplexsituations…it’sNOTillegalPro/EWildfireEnhancementsHigh-performanceAssemblyModelingLightweightComponentsRepresentcommoncomponentswithlightweightgraphicsforoptimumdisplayspeedAccuratemasspropertiesandBOMsCustomizablesymbolicrepresentationsFlexibleComponentsRepresentmultiplestatesofasinglecomponentinanassemblyAddressescriticalneedforconsistencybetweenBOMandassemblymodelIntelligentRegenerationAssemblyregenerationisupto80%Faster!35?
2006
PTCHighlightsofTop-DownDesignCaptureknowledge,ordesignintent,allowingyoutoconcentrateonsignificantissuesbymakingthesoftwareperformtedious,repetitivecalculations.Enabletheframeworkforinterchangeabilityofcomponentsallowingforhigh-velocityproductdevelopmentbysupportingrapiditerationsofproductvariations.36?
2006
PTCNewinAdvan
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