GRR表格MSA第四版(手冊例)

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測量系統(tǒng)分析MSAGR&R---數(shù)據(jù)記錄表DataWorksheet,,,,,,,,,,,,,,,,

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,,,,,,,,,,,報告編號ReportNO.,,,,,

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"量具名稱

EquipmentName",,,,,,"產(chǎn)品類型

Description",,,,"測量人員

OperatorＡ",,,,"測試日期

TestTate",,

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"量具編號

EquipmentNO.",,,,,,"基件編號

P/N",,,,"測量人員

OperatorＢ",,,,"平價人數(shù)

Appraisers",,3

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"參數(shù)規(guī)格

Dimension",,,,,,"規(guī)格上限

USL",,,,"測量人員

OperatorＣ",,,,"試驗次數(shù)

Trials",,3

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"單位

Unit",,,,MM,,"規(guī)格下限

LSL",,,"過程變差/過程能力

ProcessVariation(σ/PP)",,,,,"樣品數(shù)

Samples",,10

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分析時機AnalyticalOccasion,,,,,,,,,,,,,,,,

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零件編號PartsNO.,,,,1,2,3,4,5,6,7,8,9,10,Total,平均值A(chǔ)verage,

1.,A,,1,0.29,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.26,-1.36,1.94,0.194000,

2.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,1.66,0.166000,

3.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

4.,,,均值Mean,0.44667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.08667,-1.30667,,,0.190333

,,,SumA,1.34,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.26,-3.92,5.7100,,

5.,,,極差Range,0.35,0.12,0.17,0.17,0.12,0.23,0.16,0.14,0.27,0.11,,,0.184000

6.,B,,1,0.41,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.01,-1.36,1.81,0.181000,

7.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,11.304,0.166000,

8.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

9.,,,均值Mean,0.48667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.00333,-1.30667,,,0.186000

,,,SumB,1.46,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.01,-3.92,5.5800,,

10.,,,極差Range,0.23,0.12,0.17,0.17,0.12,0.23,0.16,0.14,0.02,0.11,,,0.147000

11.,C,,1,0.29,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.26,-1.36,1.94,0.194000,

12.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,1.66,0.166000,

13.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

14.,,,均值Mean,0.44667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.08667,-1.30667,,,0.190333

,,,SumC,1.34,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.26,-3.92,5.71,,

15.,,,極差Range,0.3500,0.1200,0.1700,0.1700,0.1200,0.2300,0.1600,0.1400,0.2700,0.1100,,,0.184000

"零件均值

PartsMean",,,,0.460000,-0.606667,1.260000,0.536667,-0.853333,-0.100000,0.666667,-0.226667,2.058889,-1.306667,,,0.188889

Total,,,,4.140000,-5.460000,11.340000,4.830000,-7.680000,-0.900000,6.000000,-2.040000,18.530000,-11.760000,17,,3.365556

,,,,,,,,0.171667,,,,試驗次數(shù)Trials,,,2,3

,,,,,,,,0.004333,,,,,,D4,3.267,2.575

,,,,,,0.364504,,,,,0.442042,,,D3,0,0

,,,,,,0.013274,,,,,0.000000,,,A2,1.88,1.023

"注:當分析結(jié)果超出要求后，利用均值極差圖分析原因Whenanalysisresultisoutofspec,needanalysetherootcausebymeanandrangechart。",,,,,,,,,,,,,,,,

"均值圖

meanchart",,,,,,,,,,,,,,,,

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,,,,1,2,3,4,5,6,7,8,9,10,,,

,,,UCLx,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,,,

,,,LCLx,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,,,

,,,UCLR,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,,,

,,,LCLR,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,,,

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,,,,公差：,,,,6σ,,,pp,變差,,,,

,,,,PV,1.058804,,,PV,1.058804,,1.058804,PV,1.058804,,,

,,,,TV,0.000000,,,TV,0.000000,,#DIV/0!,TV,1.063650,,,基于公差baseonpartsspec

,,%EV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,9.54%,,,基于零件變差baseonpartsvariation

,,%AV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,0.00%,,,基于過程變差baseonprocessvariation

,,%RR,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,9.54%,,,基于過程能力BaseonprocessPP

,,%PV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,99.54%,,,公式AFormulaA

,,,,ndc,14.72001098,,,,,,,,,,,公式BFormulaB

,,,,X^2/nkr,3.2111111,,sumSQ(sum(men))/nr,,,3.2114867,SUMSQ(sum(1-10part))/kr,,,86.7209111,,

"極差圖

Rangechart",,SUMSQ(sum(men-part))/r,,,,86.7380000,,sumSQ(all),,87.3002000,,,,n=partk=menr=time,,

,,,ANOVATableWithOperator*PartInteraction,,,,,,,ANOVATableWithoutOperator*PartInteraction,,,,,,

,,,Source,,DF,SS,MS,F,P,Source,,DF,SS,MS,F,P

,,,Parts,,9,83.50980,9.27887,9993.19505,0.00000,Parts,,9,83.50980,9.27887,1250.18990,0.00000

,,,Operators,,2,0.00038,0.00019,0.20223,0.81873,Operators,,2,0.00038,0.00019,0.02530,0.97502

,,,Operators*Part,,18,0.01671,0.00093,0.09909,1.00000,,,,,,,

,,,Repeatability,,60,0.56220,0.00937,,,Repeatability,,78,0.57891,0.00742,,

,,,Total,,89,84.08909,,,,Total,,89,84.08909,,,

,,,GaugeR&RWithOperator*PartInteraction,,,,,,,GaugeR&RWithoutOperator*PartInteraction,,,,,,

,,,Source,,VarComp,Stdev,%Contribution,%TV,%Tolerance,Source,,VarComp,Stdev,%Contribution,%TV,%Tolerance

,,,TotalGaugeR&R,,0.00937,0.09680,0.90%,9.49%,#DIV/0!,TotalGaugeR&R,,0.00742,0.08615,#N/A,#N/A,#N/A

,,,Repeatability,,0.00937,0.09680,0.90%,9.49%,#DIV/0!,Repeatability,,0.00742,0.08615,#N/A,#N/A,#N/A

,,,Reproducibility,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,Reproducibility,,0.00000,0.00000,#N/A,#N/A,#N/A

,,,Operator,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,Operator,,0.00000,0.00000,#N/A,#N/A,#N/A

,,,Operators*Part,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,,,,,,,

,,,Part-To-Part,,1.03088,1.01532,99.10%,99.55%,#DIV/0!,Part-To-Part,,1.03016,1.01497,99.28%,99.64%,#DIV/0!

,,,TotalVariation,,1.04025,1.01993,100.00%,100.00%,#DIV/0!,TotalVariation,,1.03758,1.01862,100.00%,100.00%,#DIV/0!

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測量系統(tǒng)分析MSAGR&R---均值極差法Averageandmethod,,,,,,,,,,,,,,,,

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,,,,,,,,,,,報告編號ReportNO.,,,,,

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"量具名稱

Equipment",,,,,,"產(chǎn)品類型

Description",,,,"測量人員

OperatorＡ",,,,,"測試日期

TestTate",1899/12/31

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"量具編號

EquipmentNO.",,,,,,"基件編號

PartNO.",,,,"測量人員

OperatorＢ",,,,,"平價人數(shù)

Appraisers",3

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"參數(shù)規(guī)格

Specification",,,,,,"規(guī)格上限

Upperlimit",,,,"測量人員

OperatorＣ",,,,,"試驗次數(shù)

Trials",3

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"測量單位

Unit",,,,MM,,"規(guī)格下限

LowerLimit",,,"過程變差/過程能力

ProcessVariation(σ/PP)",,,,,,"樣品數(shù)

Samples",10

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Datasheet：,,,,,0.171667,,,0.004333,,,3.365556,,,,,

,,,,,,,,,,,分析方式Analysismode,基于零件變差baseonpartsvariation,,,,

,測量系統(tǒng)分析MSA,,,,,,,,,,%總變差Totalvariation（TV）,,,,,

,重復(fù)性Repeatability－設(shè)備變差EquipmentVariation(EV),,,,,,,,,,,,,,,

,,,,,,,,,,,,=,9.54%,,,

,=,0.101421,,,,,,,"試驗次數(shù)

Trials",K1,,,,,,

,,,,,,,,,2,0.8862,,,,設(shè)備,,

,,,,,,,,,3,0.5908,,,,,,

,再現(xiàn)性Reproducibility－評價人變差A(yù)ppraiserVariation(AV),,,,,,,,,,,,,,,

,,,,,,,,,,,,=,0.00%,,,

,=,0.000000,#DIV/0!,#DIV/0!,,,,,"評價人數(shù)

Appraisers",K2,,,,,,人

,,,,,,,,,2,0.7071,,,,,,

,,,,,,,,,3,0.5231,,,,,,

,重復(fù)性和再現(xiàn)性RepeatabilityandReproducibility(R&R),,,,,,,,,,,,,,,

,,,,,,,,,"零件數(shù)量

PartQTY",K3,,=,9.54%,,,

,=,0.101421,,,,,,,3,0.5231,,,,,,

,,,,,,,,,4,0.4467,,,,,,

,,,,,,,,,5,0.4043,,,,,,

,零件變差PartsVariation(PV),,,,,,,,6,0.3742,,,,,,

,,,,,,公式AFormulaA,,,7,0.3534,,=,99.54%,,,

,=,1.058804,,,,,,,8,0.3375,,,,,,

,,,,,,,,,9,0.3249,,,,,,

,,,,,,,,,10,0.3146,,,,,,

,總變差TotalVariation(TV),,,,,,,,,,有效分辨率AvailabilityResolution(NDC)=1.41*（PV/R&R）,,,,,

,,,,,,,基于零件變差Baseonpartsvariation,,,,,=,15,,,

,=,1.063650,,,,,基于過程變差Baseonprocessvariation,,,,,,,,,

,,,,,,,基于零件公差Baseonpartsspec,,,,,,,,,

,,,,,,,基于過程能力BaseonprocessPP,,,,,,,,,

,判定標準DecideCriterion,,,,,,,,,,,,,,,

1)

0%<%R&R<10%：量測系統(tǒng)狀況良好Excellent；,,,,,,,,,,,判定Decide,,良好Excellent,,,

10%≤%R&R≤30%：量測系統(tǒng)狀況可以接收，但需改進Acceptedbutneedimprovement；,,,,,,,,,,,,,,,,

30%<%R&R<100%：量測系統(tǒng)必須改進Rejectedandmustbeimproved。,,,,,,,,,,,,,,,,

2)數(shù)據(jù)分級數(shù)NDC經(jīng)四舍五入取整后，必須大于或等于5TheNDCistruncatedtotheintegerandoughttobegreaterthanorequalto5。,,,,,,,,,,,,,,,,

"分析評價措施

Analysisandaction",,,,,,,,,,,,,,,,

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,,分析人Analyst,,,,,日期Date,,,,,,,,,

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,,,Operator,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

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,,,Part-To-Part,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

,,,TotalVariation,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

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測量系統(tǒng)分析MSAGR&R---變差數(shù)分析法ANOVAmethod,,,,,,,,,,,,,,,,

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,,,,,,,,,,,,報告編號ReportNO.,,,,

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"量具名稱

Equipment",,,,,,"產(chǎn)品類型

Description",,,,"測量人員

OperatorＡ",,,,,"測試日期

TestTate",1899/12/31

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"量具編號

EquipmentNO.",,,,,,"基件編號

PartNO.",,,,"測量人員

OperatorＢ",,,,,"平價人數(shù)

Appraisers",3

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"參數(shù)規(guī)格

Specification",,,,,,"規(guī)格上限

Upperlimit",,,,"測量人員

OperatorＣ",,,,,"試驗次數(shù)

Trials",3

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"測量單位

Unit",,,,MM,,"規(guī)格下限

LowerLimit",,,"過程變差

ProcessVariation(6σ)",,,,,,"樣品數(shù)

Samples",10

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,"方差分析表格

ANOVATable",,,不包含without,操作員和零件的相互作用Operator*PartInteraction,,,,,,,,,,,

,"變差來源

Source",,,,"自由DF

Degreeoffreedom",,"平方的總和SS

Sumofsquares",,"平均平方MS

Meansquare",,"F-比率

F-ratio",,有效分辨率AvailabilityResolution(NDC),,,

,零件Parts,,,,,,,,,,,,,,,

,評價者Operators,,,,,,,,,,,,,,,

,評價者和零件Operators*Part,,,,,,,,,,,,,,,

,設(shè)備Equipment,,,,,,,,,,,,#DIV/0!,#DIV/0!,,

,匯總Total,,,,,,,,,,,,,,,

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,"變差來源

Source",,,,"變差估計值

Estimateofvaiance",,"標準偏差

Stdev",,%貢獻率Contribution,,%總變差TV,,%公差Tolerance,,,

,系統(tǒng)TotalGaugeR&R,,,,,,,,,,,,,,,

,重復(fù)性Repeatability,,,,,,,,,,,,,,,

,再現(xiàn)性Reproducibility,,,,,,,,,,,,,,,

,評價者Operator,,,,,,,,,,,,,,,

,相