GB 50402-2007 GB50402-2007燒結(jié)機械設(shè)備工程安裝驗收規(guī)范-英文

專用

人人文庫

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

CodeforInstallationAcceptanceofSintering

MechanicalEquipmentEngineering

GB50402-2007

ChiefDevelopmentDepartment:ChinaMetallurgicalAssociation

ApprovalDepartment:TheMinistryofConstructionofthePeoplesRepublicofChina

ImplementationDate:July1,2007

專用

人人文庫

ChinaPlanningPress

Beijing2015

圖書在版編目(CIP)數(shù)據(jù)

燒結(jié)機械設(shè)備工程安裝驗收規(guī)范英文中國冶金建設(shè)協(xié)

GB50402-2007:/

會組織編譯北京中國計劃出版社

.—:,2015.12

ISBN978-7-5182-0308-6

中選礦機械燒結(jié)設(shè)備設(shè)備安裝工程驗

Ⅰ.①G…Ⅱ.①…Ⅲ.①---

收技術(shù)規(guī)范中國英文

---Ⅳ.①TD45-65

中國版本圖書館數(shù)據(jù)核字第號

CIP(2015)272731

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2007

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2015

byChinaPlanningPress

rd專用

3Floor,CTower,GuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD

?2007byMinistryofHousingandUrban-RuralDevelopmentof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymeans人人文庫,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0308-6

AnnouncementoftheMinistryofConstruction

ofthePeoplesRepublicofChina

No.564

CodeforInstallation

AnnouncementofPublishingtheNationalStandard

AcceptanceofSinteringMechanicalEquipmentEngineering

bythe

MinistryofConstructionofthePeoplesRepublicofChina.

CodeforInstallationAcceptanceofSinteringMechanicalEquipmentEngineering

hasbeen

approvedasanationalstandardwithaserialnumberofGB50402-2007,andwillbeimplemented

onJuly1,2007.Provisionsof2.0.4,2.0.14,6.10.1,6.15.1,13.1.6,13.8.1aremandatoryones

andmustbeimplementedstrictly.

AuthorizedbyResearchInstituteofStandardsandNormsoftheMinistryofConstructionof

thePeoplesRepublicofChina,thiscodeispublishedanddistributedb專用yTheChinaPlanningPress.

TheMinistryofConstructionofthePeoplesRepublicofChina

January24,2007

人人文庫

Foreword

ThiscodeispreparedbyChinaThirteenthMetallurgicalConstructionCorporationLtd.

(CMTCC)andothercompaniesaccordingtotherequirementsofDocumentJIANBIAO[2005]No.

NoticeonprintingandDistributingoftheDevelopment

124issuedbytheMinistryofConstruction-

andRevisionPlanofEngineeringConstructionStandardsin

2005.Theprevisionactivityis

organizedbyChinaMetallurgicalConstructionAssociation(CMCA).

Duringprevisionofthecode,theprevisiongrouphavelearnedandinvestigatedthelawand

regulationsofChina,summarizedyearsoferectionexperienceofsinteringequipment,withdifferent

companyandexpertsconsulted.

Thiscodeconsistsof13chapters:generalprovisions,basicrequirement,equipmentfoundation,

anchorboltandshimplate,equipmentandmaterialinsite,installationforrawmaterialandmixture

equipment,installationforsinteringequipment,installationforcircularcooler,installationfor

straightcooler,installationformainexhaustingequipment,installationforElectrostatic

thth

precipitator,sinteringmechanicalequipmentruntest,and4appendixes.Amongwhich,5-12

th

;(專用,

chaptercoverpartialprojectsoftheproject3chapterequipmentfoundationanchorboltsand

th

shimplate)and4chapter(equipmentandmaterialinsite)arerelevanttosub-divisionalprojects,

whicharecriticalqualitycontrolfactorincommonforvarioussub-divisionalprojects,therefore,itis

preparedasanindividualchapter.

Theprovisionsprintedinboldtypearemandatoryoneswhichmustbeimplementedstrictly.

Thiscodemayberevisedpartiallyinfuture,withthepartialrevisioninformationand

provisionspublishedonrelevantjournals.

Thiscodeisunderthejurisdictionof,anditsmandatoryprovisionsareinterpretedbytheMinistryof

Construction,andCHINA13THMETALLURGICALCONSTRUCTIONCO.,LTDisinchargeof

explanationoftechnicalspecifications.Allrelevantorganizationsarekindlyinvitedtosummarizeand

accumulateactualexperienceswhenimplementingthiscode.Relevantcommentsandrecommendations,

whenevernecessary,shouldbesubmittedtoCHINA13THMETALLURGICALCONSTRUCTION

CO.,LTD.asreferenceforrevisinginfuture(Address:No.2469,TieliRoad,BaoshanDistrict,Shanghai

City.PostCode:201900.Email:office@13.Fax.

ChiefDevelopmentOr人人文庫ganization,ParticipatingDevelopmentOrganizations,ChiefDraftingStaffofthecode:

ChiefDevelomentOranization

pg:

CHINA13THMETALLURGICALCONSTRUCTIONCO.,LTD.

ParticiatinDevelomentOranizations

pgpg:

TheFirstMetallurgicalGroupCo.,Ltd.ofChina

The20thMetallurgicalGroupCo.,Ltd.ofChina

QualitysupervisionstationofBaoshan,Shanghai

The5thMetallurgicalGroupCo.,Ltd.ofChina

ChiefDraftinStaff

g:

ZhengYonghengZhouXueminWuJinggangWangQingguoGaoLihua

Contents

……………

1GeneralProvisions(1)

……………

2BasicRequirement(2)

………

3EquipmentFoundation,AnchorBoltandShimPlate(5)

…………

3.1GeneralRequirement(5)

…………

3.2EquipmentFoundation(5)

…………………

3.3AnchorBolt(5)

……………………

3.4ShimPlate(6)

………

4EquipmentandMaterialMobilization(7)

…………

4.1GeneralRequirement(7)

……………………

4.2Equipment(7)

…………………

4.3RawMaterial(7)

…………………

5InstallationforMaterialFeederandMixtureEquipment(8)

…………

5.1GeneralRequirement(8)

………………

5.2ConstantFeeder專用

(8)

……………

5.3MixtureEquipment(9)

………

6InstallationforSinteringEquipment(14)

…………

6.1GeneralRequirement(14)

……………………

6.2Framework(14)

…………

6.3ShuttleBeltConveyor(15)

…………………

6.4BeddingTrough,MixedTrough(15)

………………

6.5CylinderFeeder(16)

……………………

6.6Deflector(17)

……………

6.7RollerDistributor(17)

…………………

6.8HeadWheel(18)

………………………

6.9Gearing(19)

………………

6.10PortfireDevice(20)

………

6.11HeadBendingRailandIntermediateRail(21)

…………………

6.12TailDevice人人文庫(22)

…………………

6.13SealingSlideandSealingPlate(24)

……………

6.14TrolleyandGrateCleaningDevice(25)

………………

6.15HeatCrusher(26)

………………

6.16BellowsandMainExhaustTube(27)

………………………

6.17AshBucketandChute(29)

………………

7InstallationforCircularCooler(30)

…………

7.1GeneralRequirement(30)

……………………

7.2Framework(30)

…………………

7.3GrainHopper(31)

·1·

……………………

7.4BellowsandSealingCovering(31)

…………………………

7.5Rail(32)

……………

7.6GearingFramework(34)

……………

7.7TrolleyandGearing(35)

……………………

7.8RollerBlockandIdlerRoller(36)

……………………

7.9Ring-typeScraperConveyor(37)

…………………………

7.10Fan(37)

………………

8InstallationforStraightCooler(39)

…………

8.1GeneralRequirement(39)

……………………

8.2Framework(39)

……………

8.3SealingCoveringandExhaustTube(39)

………………

8.4GearingDevice(40)

……………………

8.5Belt-typeScraperConveyor(41)

…………………………

8.6Fan(42)

………………

9InstallationforMainExhaustingEquipment(43)

…………

9.1GeneralRequirement(43)

…………………

9.2BearingBase(43)

………………………

9.3Bearing(43)

………………………專用

9.4HousingCaseandRotor(44)

…………

9.5AuxiliaryEquipment(45)

…………

10InstallationforElelctricalDedustingEquipment(46)

…………

10.1GeneralRequirement(46)

………………………

10.2Body(46)

………

10.3DischargeElectrodeandDedustingPlate(47)

………………

10.4BeatingDevice(48)

………………………

10.5DustConveyingDevice(49)

……………………

11BagFilter(51)

…………

11.1GeneralRequirement(51)

………………………

11.2Body(51)

…………

11.3InstallationforDustConveyingDevice(52)

…………………

12MulticloneDustCollector(53)

…………

12.1GeneralRequirement(53)

……………

12.2BodyInstallation人人文庫(53)

………………………

12.3Cyclone(53)

………………………

13EquipmentRunTest(55)

…………

13.1GeneralRequirement(55)

…………………

13.2RunTestforConstantFeeder(55)

…………

13.3RunTestforMixer(56)

……………

13.4RunTestforSinteringEquipment(56)

…………………

13.5RunTestforCircularCooler(58)

…………………

13.6RunTestforStraightCooler(58)

………

13.7RunTestforMainExhaustingEquipment(59)

·2·

……………………

13.8RunTestforElectricalDedustingEquipment(59)

………………………

13.9RunTestforBagFilter(60)

………………

13.10Multi-tubeDedustingEquipment(60)

AppendixAQualityAcceptanceRecordSheetforEngineeringInstallationofItemized

……

ProjectofSinteringMechanicalEquipment(61)

AppendixBQualityAcceptanceRecordSheetforEngineeringInstallationof

……………

PartialProjectofSinteringMechanicalEquipment(62)

AppendixCQualityAcceptanceRecordSheetforEngineeringInstallationof

………………

UnitProjectofSinteringMechanicalEquipment(63)

……

AppendixDNon-loadRunTestRecordSheetforSinteringMechanicalEquipment(66)

…………

ExplanationofWordinginThisCode(68)

……………

Addition:ExplanationforPrevisions(69)

專用

人人文庫

·3·

1GeneralProvisions

1.0.1

Thiscodeispreparedwithaviewtostrengthenqualitymanagementforinstallationof

sinteringmechanicalequipment,touniformacceptancestandardsforinstallationofsintering

mechanicalequipment,soastoensureprojectquality.

1.0.2

Thiscodeisapplicabletoengineeringinstallationacceptanceofstraightsinteringequipmentand

itsmainauxiliarymechanicalequipment.

1.0.3

Requirementsoninstallationqualitystipulatedinadoptedengineeringtechnologydocumentsand

incontractforengineeringinstallationofsinteringmechanicalequipmentshallbestricterthanthe

requirementsinthiscode.

1.0.4

Forthepurposeoftheacceptanceofqualityofengineeringinstallationofsinteringmechanical

equipment,inadditiontotherequirementsstipulatedinthiscode,thosestipulatedinthecurrentrelevant

onesofthenationshallbecompliedwith.

專用

人人文庫

·1·

2BasicRequirement

2.0.1

Anerectioncompanyofsinteringmechanicalequipmentshallholdcorrespondingqualification

certificate;shallestablishcorrespondingtechnicalstandards,andQualityManagementSystemcovering

qualitycontrolandqualityinspectiononsite;shallhavetechnicaldocumentsapprovedbytechnicalchief

suchasconstructionorganizationdesign,constructionproposalandoperationdesign.

2.0.2

Atechnicalverificationvisaoradesignvariationnoticefromdesigninstitutemustbe

availablefordrawingmodification.

2.0.3

Measuringinstrumentstobeusedforqualitycheckandacceptanceofengineeringinstallationof

sinteringmechanicalequipmentmustbeprovedqualifiedbymetrologicalverificationandcalibration.

2.0.4Thewelderwhoengagesinweldingoperationforengineeringinstallationofsinteringmechanical

equipmentmayengageinweldingoperationcommensuratetothescopeofhisqualificationitemsof

examinationonlywhenhepassesqualificationexaminationandobtainsaqualifiedlicense.

2.0.5

Engineeringinstallationforsinteringmechanicalequipmentshallbeproceededaccordingto

specifiedsequences,andhandingoverinspectionandrecordamongrelatedtradesshallbefinished專用;

qualitycontrolfordifferentsequencesinatradeshallbeconductedaccordingtoconstruction

technicalstandards,checkingandkeepingrecordforeachsequencewhenitisfinished.Next

sequenceshallnotproceedifprevioussequenceisnotinspectedandaccepted.

2.0.6

Acceptanceforsecondarygroutingandotherconcealedworksinengineeringinstallationof

sinteringmechanicalequipmentshallbeconductedbyrelevantcompaniesbeforetheyare

concealed,andshallbedocumented.Therelevantcompaniesarenotifiedbytheconstruction

companythatworkisreadyforinspection.

2.0.7

Qualityacceptanceforengineeringinstallationofsinteringmechanicalequipmentonbasis

ofself-checkbytheconstructioncompanyshallbeconductedinasequenceofsub-divisional

project,divisionalprojectandunitproject.Divisionforsub-divisionalprojectanddivisionalproject

shouldrefertostipulationsinTable2.0.7Divisionofunitprojectmaybedefinedbasedonits

processsystem,anddefinedunitprojectsasfollows:rawmaterialandmixtureequipment

engineeringinstallation,engineeringinstallationofsinteringmastermechanicalequipment,

engineeringinstallationofcoolermechanicalequipment,engineeringinstallationofmainexhausting

mechanicalequipment人人文庫,engineeringinstallationofdedustingmechanicalequipment.

Table2.0.7Namesofsub-divisionalprojectsanddivisionalprojectsofsinteringmechanicalequipmentengineering

ItemNo.NamesofPartialprojectsNamesofitemizedprojects

Rawmaterialandmixtureequipment

1Constantfeeder,Mixingequipment

installation

Framework,shuttlebeltconveyor,beddingtroughandmixingtrough,

cylinderfeeder,deflector,rollerdistributor,headwheel,gearing,portfire

Masterequipmentinstallationof

2device,headbendingrailandintermediaterail,taildevice,sealingslideand

sinteringmachine

sealingplate,trolleyandgratecleaningdevice,heatcrusher,bellowsand

sealingcoveringetc.

·2·

Table2.0.7(Continued)

ItemNo.NamesofPartialprojectsNamesofitemizedprojects

Framework,bellowsandsealingcovering,rail,gearingframework,trolley

3Installationofcircularcooler

andgearingring-typescraperconveyor,fanetc.

Framework,sealingcoveringandexhausttube,gearing,belt-typescraper

4Installationofstraightcooler

conveyor,fanetc.

InstallationofmainexhaustingBaseofmainexhaustingfan,bearing,rotorandhousingcase,auxiliary

5

equipmentequipment

InstallationofelectricaldedustingBody,dischargeelectrodeanddedustingelectrode,beatingdevice,dust

6

equipmentconveyingdevice

7InstallationofbagfilterBody,dustconveyingdevice

8Installationofmulti-tubedustcollectorBody,rotor

2.0.8

Qualityacceptanceforsub-divisionalprojectshallmeetthefollowingrequirements:

1

Inspectionfordominantitemsmustmeetqualityrequirementsinthiscode;

2

Inspectionforgeneralitems,allofthemshallmeetrequirementsinthiscode;forprocess

structure,over80%examineditemsshallmeettherequirements,andthemeasuredmax.Value

shallnotexceed1.2timeofitsalloweddeviationvalue;

3

Bothqualityacceptancerecordandqualityqualifieddocumentshallbecomplete.

2.0.9專用

Qualityacceptanceforpartialprojectshallbeinaccordancewiththefollowingrequirements:

1

Qualityforallitemizedprojectsofpartialprojectshallbeexaminedqualified,andaccepted;

2

Qualitycontrolrecordshallbecomplete;

3

Trialrunningofindividualequipmentwithoutloadshallbequalified.

2.0.10

Qualityacceptanceforunitprojectshallmeetthefollowingrequirements:

1

Qualityforallpartialprojectsofunitprojectshallbeexaminedqualifiedandaccepted;

2

Qualitycontroldocumentsshallbecomplete;

3

Trialrunningwithoutloadforindividualequipmentshallbequalified;

4

Qualityacceptancebyvisualinspectionshallbequalified.

2.0.11

Qualityinspectionitemsofunitprojectbyvisualinspectionshallmeetthefollowing

requirements:

1

Connectingbolt:bolt,nutandwashershallbeprovidedandmatchedaccordingtodesign;

boltshallbeexposedoratsamelevelofnutaftertightening;exposedthreadingofboltshallbefree

ofdamage;tighteningdirectionofallboltsshallbesameexceptofstructurefactor;

2

Sealingstatus人人文庫:noobviousoilleakage,waterleakage,gasleakage;

3

Pipeline-laying:reasonablearrangement,neatlook;

4

Layinginsulationmaterialforsoundandheat:eventhickness,fasteningfirmly,andsmooth

surface;

5

Paintcoating:evencoat,freeofmissingspots,freeofflakes,noobviousairbulband

wrinkle,basicconsistentcolorandluster;

6

Walkplatform,stairsandhandrail:tobefixedfirmly,noobviousdefectsonappearance;

7

Weldingseam:evenweldripple,weldslagandsplashtobeclearedaway;

8

Cut:cutfreeofslag;

9

Protectionforfinishedproduct:nomissi