機床智能解決方案

/sinumerik

Edition2019

SINUMERIK

Intelligentsolutionsformachinetools

SINUMERIK|Content

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IncreasedproductivitywithSINUMERIK

Highlyproductiveautomationsolutionsaredemandedforworkshops,jobshopsandlargeseriesproduction–thataccompanyandsupportusersalongthepathtodigitalization.SINUMERIKCNCsolutionsalwaysprovidecompanies,operatingmachinetools,withtheoptimumsolutiontoaddresstheirspecificrequirements.

Whetherforindividualpartsormassproduction–basicorcomplexworkpieces.

Content|SINUMERIK

SiemensMachineToolSystemsCNCportfolio

DrivesandmotorsIndustrysolutionsMachiningtechnologiesCNCperformance

OperationandprogrammingDigitalization

MotionControlServices

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SINUMERIK|SiemensMachineToolSystems

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Strongpartnerintheworldofmachinetools

Digitalizationischangingallareasofourlives.Productionandmanufacturingcompaniesmustsatisfysomeessentialrequirements:shortermarketlaunchtimes,higherdegreeofflexibility,higherqualityandincreasedefficiency–aswellassuitableandadequatesafetymeasures.Sustainablecom-petitivenesswillonlybeabletobeachievedbytakingaholisticapproach,whichencompasses

anddigitizesthecompletevalue-addedchain.TheDigitalEnterprisePortfoliocombinesautomationwithalloftheadvantagesprovidedbydigitaldata.

Futureofthemachinetoolindustry

Inclosecooperationwithmachinebuilders,wewanttosuccessfullyshapethefutureofthemachinetoolindustryandmasterthenextphaseofthedigitaltransformation.

TrendsanddevelopmentsintheITenviron-ment–suchasartificialintelligence,machinelearninganddigitalmarketplacesaswellasnewformsofcollaborationrepresentnewimpetusandchangeworkflowsinindustriallandscapes.

SiemensMachineToolSystems|SINUMERIK

Thebenefitsofthedigitaltwin

Thedigitaltwinsimulatesandoptimizesallareasofthevalue-addedchain:Product,pro-ductionandperformance.Thisisthenextstepinthedigitaltransformationformachinebuildersandusers–allowingthemtoreachthenextlevelofproductivity.

Productivitybenchmark

ThisiswhyaSINUMERIKCNCisthefirstchoicewhennew,revolutionarymachineconceptsmustbeimplemented–andiftheabsolutemaximumproductivityisdemandedforamachinetoolapplication.

SiemensMachineToolSystems–withthepowerofinnovationofauniqueandexperi-enceddevelopmentteaminthemarket–istheretoensurethatalsointhefuturehighlyproductivemachineconceptscanbeimple-mentedbasedonSINUMERIKCNCs.

SINUMERIK|CNCportfolio

CNCportfolio|SINUMERIK

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SINUMERIK828

Panel-basedcompactCNC

Upto10axes/spindlesand2auxiliaryaxes

Upto2machiningchannelsT,M,G

10.4"displayor

15.6"touchdisplay

SIMATICS7-200-basedPLC

SINUMERIK–

theCNCportfolio

fortheglobalmachinetoolmarket

SINAMICSS120BooskizewithCU320,SINAMICSS210SIMOTICS

SINUMERIKMC

PC-basedCNC

OpenuserinterfacedesignbasedonWinCCorRunMyHMI

/3GL

Upto8axes/spindles

Upto4machiningchannels

Modularpanelconcept

SIMATICS7-1500FPLC

SINUMERIKMC

TheCNCforspecialmachinetooltechnologies

SINUMERIK808

Theentry-levelCNCforbasic,standardmachines

SINUMERIK828

ThecompactCNCforstandardmachines

SINUMERIK808

Panel-basedcompactCNC

Upto6axes/spindles

1machiningchannel

8.4"colordisplay

SIMATICS7-200-basedPLC

SINAMICSV70SIMOTICSS-1FL6

SINAMICSS120/S120CombiSIMOTICS

Frombasic,standardCNCmachinesthroughstandardizedmachinetoolsuptomodular,high-endmachineconcepts–SINUMERIKCNCsoffertheoptimumsolutionforeachandeverymachineconcept.Whetherindividualpartormassproduction,basicorcomplexworkpieces–SINUMERIKisthehighlyproductiveautomationsolutionacrossallproductiondomains.Theseextendfromprototypeandtoolbuildingthroughmoldmakinguptolargeseriesproduction.

SINUMERIK840

TheopenCNCformodularmachineconcepts

SINUMERIK840

Drive-based,modularCNC

Multi-technologyCNC

Upto31axes/spindlesperNCU*andanynumberofPLCaxes

Upto10machiningchannelsperNCU*

Modularpanelconceptupto24"colordisplay

SIMATICS7-300PLC

*Upto3NCUscanbeconnectedviaNCU-Link

SINAMICSS120Booksize/Combi/ChassisSIMOTICS

SINUMERIKONE

DigitaltwinasintegralcomponentoftheCNC

Driveandpanel-basedmodularCNC

Multi-technologyCNC

Upto31axes/spindlesandanynumberofPLCaxes

Upto10machiningchannels

Modularpanelconceptupto24"multitouchcolordisplay

SIMATICS7-1500FPLC

SINAMICSS120Booksize/Combi/ChassisSIMOTICS

SINUMERIKONE

ThedigitalnativeCNC–thenextlevelofthedigitaltransformation

SINUMERIK808–

outstandingperformance,simplyintelligent

SINUMERIK808DADVANCEDbringsimpetusintobasicturningandmillingmachines.

CNCtechnologyfromthegloballeader–teamed-upwitharevolutionaryoperatingconcept–maketheSINUMERIK808DADVANCEDtheperfectentrypointintotheworldofCNC.

Compactandrugged

Thankstoapanel-basedCNCdesignwithfewinterfacesandanoperatorpanelwithIP65degreeofprotection,SINUMERIK808DADVANCEDistheperfectanswerforapplicationsinharshenvironmentalconditions.Thesmalldimensionsoftheseunitsallowthemtobeusedincompactmachines.

OptimizedforbasicturningandmillingapplicationsAsaresultofitstechnology-specificversions,theSINUMERIK808DADVANCEDcontrolisperfectlyprecon-figuredformillingandturning.Therangeofapplications

addressedextendsfrombasic,standardmillingmachinesorsimplemachiningcentersthroughcycle-controlledlathesuptobasicfullCNClathes.Basedonitshardwareandsoft-wareexpansions,SINUMERIK808DADVANCEDofferssuf-ficientperformanceformoldmakingandtoolmakingforbasicmillingfunctions.

Idealforentry-levelmachineoperators

BasedonthestandardSINUMERIKoperatingandpro-grammingphilosophy,SINUMERIK808DADVANCEDistheoptimumpartnerwhenenteringtheworldofCNC.Commissioningisalsoexplainedinteractivelyinagraphicform.

SINUMERIK828–

thepowerhouseinthecompactclass

WithitsuniqueCNCperformance,ourSINUMERIK828Dcontrolsetsproductivitybenchmarkswhenitcomestomillingandturningonstandardmachinesaswellasfunctionstosimplyautomategrindingmachines.

Ruggedandmaintenancefree

Theirdie-castmagnesiumoperatorpanelfronts,thepanel-basedCNCdesignwithjustafewinterfaces,aswellasahighdegreeofprotection,makeSINUMERIK828controls

adependablepartnereveninharshproductionenviron-ments.SINUMERIK828Dhasnofan,noharddisk,andanNV-RAMmemorywithoutabufferbattery,whichmakesitacompletelymaintenance-freeCNC.

User-friendly

EquippedwithafullQWERTYCNCkeyboardwithshort-strokekeysandahighresolution10.4"TFTcolordisplay/

15.6"touchdisplay,SINUMERIK828CNCsareextremelysimpletooperate.EquippedwithUSB,CFcard(for10.4")andRJ45interfacesattheoperatorpanelfront,CNCdataisquicklyandeasilytransferred.

Optimumscalability

BasedonthethreeCNCperformanceversions(SW24x,SW26xandSW28x)favorably-pricedcompactaswellasmorecomplexmachineswithadditionalaxes/spindlesand2machiningchannelscanbeimplemented.

SINUMERIK840–

Well-provenperformance

SINUMERIK840DslisconsideredtobethestandardinpremiumclassCNCs,whichiscertainlyjustified.HighCNCperformance,alongwithahighdegreeofflexibilityandopenness,formthebasisforalmostanymachineconcept.

Maximumperformance

Thankstothedrive-basedhigh-performanceNCUs(Numeri-calControlUnits),theSINUMERIK840Dsl–equippedwithstate-of-theartmulticoreprocessortechnology–allowsupto93axesin30machiningchannelstobecontrolledintheNCUlink.MachineconceptswithfeweraxesbenefitfromtheperformanceoftheSINUMERIK840Dslasaresultofthehighestdegreeofmachiningprecisionwiththeshortestmachiningtimes.

Openandcommunicativeatalllevels

Forinstance,basedonthesystemopennessofSINUMERIK840Dsl,operationcanbesupplementedandadapted,orevenrobotsandhandlingsystemscanbeintegrated.SINUMERIK840DslisperfectlyembeddedintheSiemensautomationenvironmentusingPROFINET.

TotallyIntegratedAutomationensuresoptimuminteropera-bilityofallcomponentswithintheautomationsolution–allowingyoutoachievemaximumtransparencyandavaila-bilityofyourproductionlandscape.

Intuitiveandscalable

SINUMERIKpanelsmakeoperationandvisualizationeasierformachineoperators.Withtheirtouchscreens,theypavethewaytocreatenewanduniquemachineoperatingphilosophies.InadditiontoscalableNCUperformance,SINUMERIK840Dslhasahighdegreeofmodularitywhenitcomestotheoperatingcomponents.WithaflexibleM:Noperatingconcept,SINUMERIK840Dslideallyfitstheope-ratingphilosophyofanymachine–fromcompactuptohigh-endmachinetoolsinthepremiumclass.

CNCportfolio|SINUMERIK

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SINUMERIK|CNCportfolio

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SINUMERIKONE

ThedigitalnativeCNC

WithSINUMERIKONE,SiemenshascreatedthefirstCNCcontrolsystemworldwide,whichwasdevel-opedfromthegrounduptomasterthechallengesofdigitaltransformationinthemachinetoolindus-try.Thisresultsinaparadigmchange:Thedigitaltwinbecomesanintegralcomponentofthecontrolsystemandthecommandvariablefortakingrealaction.Machiningprocessesandmachinebehaviorcanbesimulatedindetailinconditionsclosetothosemetinreality.

Maximizeproductivity

SINUMERIKONEoffersfuture-proof,state-of-the-arthard-wareandsoftwareplatforms,whichformthebasistomassivelyboostmachineandmachiningperformance.

Especiallyinthemoldmakingdomain-aprocessthatisextremelydemanding-productivityhasbeenboostedbyuptoadouble-digitpercentage.TaskssuchascollisionmonitoringthattakeupalotofCPUtimecannowbeexe-cutedduringmachiningwithoutanyrestrictions.

Innovatefaster

WithSINUMERIKONEvirtualprocessesanddigitaltwinsbecomethebasisfortakingrealaction.BasedontheSINUMERIKONEdigitaltwin,machinedevelopmentandcommissioning,productionplanningandworkpiecemachining,machineexpansionsandservicesachieveacompletelynewlevelofqualityandprecision.

CNCportfolio|SINUMERIK

Excitedigitalization

Forthefirsttime,SINUMERIKONEisofferingmachineusersatrueandconsequential"Digitalfirst"strategy.Thismeansthatcentralprocessesintheproductionlandscape(suchasprogramming,productionplanningandprocessoptimiza-tion)arealwayssimulatedatthedigitaltwin,providingadetailedvirtualimageofthecontrolsystemandmachiningprocess.There,wherepreviouslytheseprocesseswereper-formedatthemachine,non-productivetimeshavebeeneliminatedthroughvirtualizationandworkexecutedofflineoutsidetheactualproductionenvironment.Thisboostsproductivity.

Discoveranewwayofthinking

Canapartbeproducedatall?Andifyes,howlongwillittake?Thedigitaltwinrespondstoquestionssuchasthesequicklyandprecisely.Productionengineerscheckthesuit-abilityofthemachineusingtheRunMyVirtualMachineapplication.Theprogramruntimefortheworkpieceisalsopreciselycalculated.ThesecalculationsareperformedataPCintheoffice,remotefromtheproductionenvironment.Thedigitaltwinmakesitallpossibleinthefirstplace–fastercommunicationswithcustomersregardingpricingandschedules,morepreciseplanning,includingproductionplanning–evenwithdecreasingbatchsizesandanincrea-singrangeofvariantstobeproduced.

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SINUMERIK|CNCportfolio

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SINUMERIKMC

Forspecialtechnologies

WithintegratedSINUMERIKCNC,SIMATICcontrolleraswellasWindows?10operatingsystem,theSINUMERIKMCistheoptimumsolutionforprocessingmachineswithcustomizeduserinterface.

Applicationareas

Applicationsextendfromwood,stoneandglassprocessingthroughapplyingadhesiveuptobasicgrindingapplicationsandspecialmachinetooltechnologies.Theseincludesheetmetalcutting,laserandwaterjetcuttingaswellasAdditiveManufacturing,forexample.

Maximumopenness

WiththeintegratedWindows?operatingsystem,itissimpletocreatecustomizeduserinterfaces.TheopenoperatingconceptandextensiveinterfacesmeanthatSINUMERIKMCisaseamlesslyintegratedandopencontrolsystem.

Excellentmotioncontrolandhighautomationperformance

SINUMERIK'swell-provenCNCtechnologyfacilitatesthehighestmotioncontrolprecision,and–thankstoGcodeprogramming–ahighdegreeofflexibilityandversatilitywhenitcomestotheopen-loopmachinecontrol.Further,theshortresponsetimesoftheSIMATICS7-1500FPLCfacilitatehighermachiningspeedsandsignificantlyboosttheautomationperformance.

Simpleengineering

Symbolicprogramming,state-of-the-artprogramminglanguagesandcomprehensivetoolboxestoimplementstandardapplicationsmeanthatengineeringintheTIAPortalisbothsimpleandefficient.Thisresultsinlowercommissioningtimesandcosts.

SINUMERIK|Drivesandmotors

Drivesandmotors|SINUMERIK

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SINAMICSV70

SINAMICSS120Combi

SINAMICSS120Booksize

SINAMICSS120Chassis

Drivesandmotors–

everythingfromasinglesource

Drives

SINAMICSV70–smallandpowerful

TheSINAMICSV70withSINUMERIK808Dconceptissimplyunbeatablewhenitcomestoprice-sensitiveentry-levelmachines.Thecompactdesignofthesingle-axis,fanlessmotormodulesensuresthehighestdegreeofruggedness.Themotormodulescanbequicklyadaptedtotherequire-mentsofthefeedaxesbysimplysettingafewparameters.

SINAMICSS120–providingthehighestdegreeofflexibility

SINAMICSS120issynonymouswithperformanceandflexibilitywhenitcomestoequippingmachinetools.

InadditiontoawiderangeofMotorModules,variousinfeedoptionsareavailablewithfunctionssuchasenergyrecoveryandcontrolledDClink.Thisensurestheshortestspindleaccelerationtimesandfacilitatesperfectreactivepowercompensationforthecompletemachine(cosφ=1).TheSINAMICSS120allowsthepowerunitandcontrolmoduletobemountedseparately,whichmeansthatthisdrivesystemcanbeperfectlyadaptedtoaddressthewidestrangeofdriveapplications.

SINAMICSS120Combi–

theidealdriveforcompactmachines

SINAMICSS120Combi(frametypeAandB)combinestheperformanceofthemodularSINAMICSS120inacompact,ruggeddesign.Oneinfeedanduptofourmotormodulesareintegratedinonehousing.Thisdriveistheidealbasisforcompactstandardizedmachineconceptswithaspindlepowerofupto15kWandcancontroluptofivefeedaxes.

SINAMICSS120Booksize–

minimalfootprintforthecontrolcabinet

ThenewSINAMICSS120Booksizedeviceshavea300per-centoverloadcapabilityandcombinecompactnesswithpowerdensity.Thewidthcanbereducedforapplicationsthataredimensionedformaximumcurrentwithhighaccelerationlevels–orforpositioningaxesdemandingahighdynamicperformance.Theheightrequiredinacontrolcabinethasalsobeenreducedasaresultofanewmotorconnection/shieldconceptforthemodule.

SINAMICSS120Chassis

TheSINAMICSS120converterinthechassisformathasbeenexpandeduptohighpowerratingsof300kWandcurrentsupto490A–allowingthesedevicestoperfectlyaddressapplicationswiththehighestdemandsrelatingtopowerandperformance.

/sinamics

SINUMERIKcontrolsystems,inconjunctionwithSINAMICSdrivesandSIMOTICSmotors,areoptimallydesignedtoaddresstherequirementsofmachinetools.ThecompleteSINAMICSdrivefamilyaddressesalloftheperformancelevelsandsetsitselfapartasaresultofthehighestdegreeofflexibility,functionalityandefficiency.

SIMOTICSmotorsformotioncontrolapplicationsandSINAMICSdrivesarethedrivingforceforSINUMERIKCNCs,whichsetsthestandardformaximumprecisionandspeed.

SIMOTICSservomotors

SIMOTICSlinearandtorquemotors

SIMOTICSmainspindlemotors

SIMOTICSmotioncontrolmotors

SIMOTICSservomotors

Highstalltorques,highencoderaccuracyandperfectsmooth-runningoperationmakeSIMOTICSservomotorstheoptimumfeeddriveformachinetools.

Forprice-sensitiveentry-levelmachineswithSINUMERIK808Dcontrolsystem,theSIMOTICSS-1FL6motorwithenclosureensuresaruggedsolution.Forstandardappli-cationswiththeSINUMERIK828Dcontrolsystem,theSIMOTICSS-1FK2istheoptimumservomotor.

SIMOTICSS-1FK7issynonymousforflexibilitywhenitcomestoequippingmachinetools,andisavailablewithvariousratedspeeds,encodertypesandmomentsofinertia.

With400percentoverloadcapability,SIMOTICSS-1FT7motorsofferthehighestperformanceandareavailablewithvariouscoolingmethods.

OurportfolioofservomotorshasbeenexpandedtoincludecompactSIMOTICSS-1FG1servogearedmotors.

SIMOTICSlinearandtorquemotors

Goingbeyondconventionalrotarymotorprinciples,

theSIMOTICSrangealsoencompasseslinearandtorquemotorswithahighdynamicperformance.UsingSIMOTICSL-1FN3linearmotors,elasticity,backlashand

frictioninthemachinedrivetraincanbealmostcompletelyeliminated–andalongwithmechanicaltransmissionelements–allowsthehighestdegreeofprecisiontobeachieved.Inadditiontopositioningtableswithahighdynamicperformance,SIMOTICST-1FW6built-intorquemotorscanalsobeusedforrotaryandswivelingtables

forprecise5-axismachiningaswellasnewtechnologydomainssuchasturningonmillingmachineswiththeSIMOTICST-1FW6HighSpeedtorquemotor.

/motion-control-motors

SIMOTICSmainspindlemotors

Anoutstandingportfolioisobtainedbyteamingupthehighlevelofcompetenceinspindledesignandconstruc-tionofWeissSpindeltechnologieGmbHwithSiemenslongtraditionofbuildingelectricmotors.Thisuniqueportfoliosupportsalltypesofspindlesolutions–fromclassicmechanicalspindleswithSIMOTICSM-1PH8,

M-1PH3orM-1PH1mountedspindlemotors,SIMOTICSM-1FE1,M-1FE2built-insynchronousspindlemotorsorSIMOTICSM-1PH2inductionmotorsuptohybridand

high-performancemotorspindles.

/spindles

SINUMERIK|Industrysolutions

Industrysolutions|SINUMERIK

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Solutionsforeveryindustrythatarefitforthefuture

Everysectorhasitsownspecificrequirements.Whetherstandardizedautomationconceptsfortheautomotivesectororaholisticapproachacrossallphasesoftheproductandproductionlifecycle–allthewayuptoaerospace.SiemensMachineToolSystemshasbeenapartnertothemachinetoolindustryformanyyears,andofferssectorsolutionsthataredeployedaroundtheglobe.

Manyyearsofindustryexpertiseisconvincing

Basedonouruniqueexperienceandthesectorknow-howthatwehavebuiltupovertheyears,wecanprovideopti-mumsolutionsforcost-effectivecomponentproductionintheautomotive,aerospace,powergenerationandelectronicsdomains.

Partnerforautomatingmachinetools

allthewayuptocompleteproductionlandscapesThroughoutdecadesofdirectcontactwithendusersinkeysectors,weclearlyunderstandtherequirementsthatareplacedoncurrentgenerationsofmachines–andthoseinthefuture.Thisknow-howflowsdirectlyintoourproductdevelopment.ThatensuresthatSINUMERIKcontrolsystemsarecloselyalignedtoaddressmarketrequirements.Asfull-linesupplier,inadditiontoautomatingmachinetools,Siemenscanactasthegeneralcontractorforthemanu-facturingautomationofyourentireplant.Customerswillalsobenefitfromthisasaresultofintegratedandseamlessautomationsolutionsfromasinglesource–ultimatelyhelpingyoutoachieveahighly-productivemanufacturingenvironment.

SettingtrendsintheproductionlandscapeSiemensMachineToolSystemsisseenasinnovationleaderinthemachinetoolmarket.Thedevelopmentofinnovative,cutting-edgesolutionsisagivenforus.Ourdigitalizationsolutionsensuremaximumproduc-tivity,flexibilityandavailability.

/machinetools

SINUMERIK|Machiningtechnologies

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Leveragethebandwidthofmachiningtechnologies

WithSINUMERIK,everymanufacturingenvironmentisoptimallyequippedtoaddresstech-nologicalchallenges–todayandinthefuture.SINUMERIKispowerfulwhenitcomestoturn-ing,milling,grinding–aswellasnibbling,lasermachiningandgearwheelmachining.Further,itisopenfornewtechnologicalconcepts,suchasmultitasking,AdditiveManufacturingandmachiningcomposites.

Automatedcell

Robotsmustbeabletobesimplyintegratedintomachinetoolsandproductionworkflows.SINUMERIKRunMyRobotofferssolutionsthatrangefromasimpleconnection

viatheuser-friendlyintegrationforhandlingtasks–uptohigh-precisionmotioncontrolofmachinesusingrobotkinematics.

Gearmachining

Machininggearsisacomplexpro-cess,thatdemandsthehighestdegreeofprecision.TheadvantagesofSINUMERIKcontrolsarefullyleveragedwhenitcomestoturningagearwheel,cuttinggearswithahobbingcutter–alongwiththefinalbevelingandchamfering.

Grinding

SINUMERIKofferstheoptimumsolution–frombasicuptohigh-endgrindingapplications.

AdditiveManufacturing

Inadditivetechniques,suchasmate-rialextrusionorlasercladding,the

5-axistechnologyofSINUMERIK–inconjunctionwiththeappropriate

SINAMICSdrivesystemandSIMOTICSmotors-facilitatespreciseanddyna-micmotioncontrol.

Machiningcomposites

Whenitcomestomachiningcom-posites,thequalityofthefinalproductisabsolutelydecisive.Dependingontheparticularmaterial,productiontechniquessuchaslasermachining,millingorgrindingareused–allofwhichcanbeflexiblycontrolledbySINUMERIK.

Nibbling,laser,waterjetandplasmamachining

Goingbeyondstandardtechnologies,theopennessofourSINUMERIKsys-temallowsnibbling,laser,waterjetandplasmamachiningsolutionstobeengineered.

Multitasking

BasedonSINUMERIKOperate,multitaskingmachiningisseamlesslysupportedacrossalltechnologies–whetherinseriesproductionorinaworkshopenvironment.ForefficientandhighlyproductiveCNCmachining.

Milling

SuperlativemillingwithSINUMERIKTopSurface,TopSpeedaswellasCollisionAvoidance.From3-axismillingthrough5-axissimultaneousmachininguptomultitaskingmachining.

Turning

Highestprecisionandproductivityfromcycle-controlledandstandardCNCturningthroughmillingonlathesuptomultichannelandmulti-taskingmachining.

Machiningtechnologies|SINUMERIK

“Myproduction?Fitforthefuture.”

WithSINUMERIK,youcanuseallmachiningtechnologies

SINUMERIK808

SINUMERIK828

SINUMERIK840

SINUMERIKONE

SINUMERIKMC

TurningMillingGrindingMultitasking

AdditiveManufacturingGearmachining

Nibbling,laser,waterjetandplasmamachining

MachiningcompositesAutomatedcell

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1)Option:CP-Comfort

SINUMERIK|CNCperformance

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CNCperformance|SINUMERIK

SINUMERIK|CNCperformance

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Alwaysachievethemaxi-mumCNCperformance

Productivity.Precision.Availability.Thesearethedecisivedriversinthemachinetoolmarket.Packedwithspecialfunctions,SINUMERIKcontrolspreciselysatisfytheserequirements–helpingtoaccomplishahighCNCperformance.

Widerangingpossibilitiestoachievehighproductivity

Robotintegration,intelligentmotioncontrolaswellascontinuousoptimizationaretherelevantbuzzwordswhenitcomestoleveragingthewide-rangingpossibilitiesofboostingproductivity.

Allthefacetsofrobotintegration

Thedemandforautomationsolutionsformachinetoolsteamedupwithhighprecisionindustrialrobotsisincreasingatarapidpace.Thisappliesequallytohandling–aswell

ashigh-precisionandcomplexmachiningtasks.WithSINUMERIK,SiemenshasaCNCsystemforrobotintegration:Fromasimpleconnectionviatheuser-friendlyintegrationforhandlingtasks–uptothecompleteintegrationofrobotkinematicsinasystem.

Optimummachiningspeedandquality

WiththecombinationoftheTopSurfaceandTopSpeedfunctions,SINUMERIKoffersoptimumpathplanningandspeedcontrolformillingapplications–providingthehigh-estsurfacequalityandmachiningspeed.

Continuousoptimization

MaximummachinedynamicperformanceisachievedbyautomaticallyoptimizingmachineparametersasafunctionoftheloadandaxispositionsusingtheIntelligentLoadControlandIntelligentDynamicControlfunctions.Asaconsequence,thebestmachiningresultisachievedforanyworkpieceweightandatanypositioninthemachiningareaofthemachinetool.Theresult–shortermachiningtimesandahighermachiningquality.

Precisionintheproductionlandscape

ThehighdegreeofprecisionachievedusingSINUMERIKalsocomesfromfunctionssuchasits80-bitNANOcompu-tationaccuracy.Thisissupplementedbyinnovativesoft-ware-basedcompensationofvariousmechanicaleffects.

Precision

SINUMERIKCNCsandSINAMICSdrivescomputewithhigh-performance80-bitNANOaccuracy.Thiseliminatesroundingerrorsandresultsinanextremelyhighinternal

computationalaccuracyinthecompletecontrollercircuit.

Noddingcompensation

Noddingcompensationisusedtocompensatedynamicpo-sitiondeviationsthatoccurwhenmachineaxesaccelerate.Thisimprovesmachiningquality,andatthesametime,allowshigherjerkandaccelerationvaluestobereached.

Frictioncompensation

Friction-relatedpatherrorsareevenmoreeffectivelyeli-minatedbycompensatingtheeffectsoffrictionasafunc-tionofthevelocity.Thisallowsaconsistentlyhighcontouraccuracyandworkpieceprecisiontobeachieved.

Volumetriccompensation(VCS)

VCSallowsgeometricaldeviationsoflinearandrotaryaxestobecompensatedregardinghowtheyinfluencethetoolcenterpoint–directlyresultinginhighermachiningpreci-sion.

Increasingtheavailability

Highavailabilityofmachinetoolsisachievedthroughcollisionavoidanceandconditionmonitoring.

Collisionavoidance

SINUMERIKcollisionavoidancefunctionsofferextensivecollisionprotectionforthemachine,theworkpiece,clampingequipmentandthetool.UsingSINUMERIKEdge,collisionmonitoringfunctionalitycanbeshiftedout,sothatthefullSINUMERIKsystemperformancecanbeutilized.

Conditionmonitoring

SINUMERIKconditionmonitorings