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外文原文: The development trend of the numerical control technology Summary : Have introduced numerical control technology and the development trend of the equipment and the current situations of the technical development of numerical control equipment and industrialization of our country of our times briefly , have discussed under the new environment further deepened in our countrys accession to the WTO and opening to the outside world on this basis, develop technology of numerical control of our country and the importance of the information-based level of manufacturing industry of our country and international competitiveness equips , improves, and has put forward technology of numerical control of our country and some views equipped of developing from two aspects of strategy and tactics. The engineering level of equipment industry and modernized intensity are determining the level of the whole national economy and modernized intensity , numerical control technology and equip , develop new developing new high-tech industry and most advanced industry To can make technology and basic equipment most (national defense industry industries , such as information technology and their industry , biotechnology , industry , aviation , spaceflight ,etc. ). Marx has ever said the differences of different economic times, do not lie in what is produced, lie in how produce, with what means of labor produce . Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology to equip most central technology. Nowadays the manufacturing industry all around the world adopts the technology of numerical control extensively; in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop ones own numerical control technology and industry, and implement blockading and restrictive policy to our country in high-grade, precision and advanced key technology and equipment of numerical control. In a word, develop taking technology of numerical control as the core advanced manufacturing technology become world all developed country; accelerate economic development already in a more cost-effective manner, important route to improve the comprehensive national strength and national position. Numerical control technology to go on technology that control with digital information to mechanical movement and working course, numerical control equipment whether represented by technology of numerical control new technology make industry and new developing infiltration electromechanics integrated product that form of manufacturing industry to tradition, i.e. what is called di gitization equip, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Transducer technology; (6)Software engineering ,etc. 1 Development trend of a numerical control technology The application of the technology of numerical control has not only brought the revolutionary change to traditional manufacturing industry, make the manufacturing industry become the industrialized symbol , and with the constant development of the technology of numerical control and enlargement of application, the development of he some important trades (IT , car , light industry , medical treatment ,etc. ) to the national economy and the peoples livelihood plays a more and more important role, because these trade necessary digitization that equipped has already been the main trend of modern development. According to the technology of numerical control and equipment development trend in the world at present, its main research focus has the following several respect 14. 1.1 A high-speed , high finish machining technology and new trend equipped Efficiency, quality are subjects of the advanced manufacturing technology. At a high speed, high finish machining technology can raise the efficiency greatly, quality and grade to raise product, shorten production cycle and improve the competitive power of market. Japan carry technological research association classify their as one of the 5 loud modern manufacturing technologies first for this reason, learn (CIRP ) to confirm it as the centre in the 21st century to study one of the directions in international production engineering. In the field of car industry, produce 40 second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip one of the key problems that must be solved; In the fields of aviation and aerospace industry, its processings spare parts are mostly the thin wall and thin muscle, rigidity very bad, material aluminum or aluminum alloy, in high to cut pace and cut strength very under the little situation only, could process these muscles, walls. Adopt large-scale whole aluminium alloy blank method of pay empty make the wing recently, large-scale parts such as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection ways, make the intensity , rigidity and dependability of the component improved. All these requirement for processing and equipping and proposing high-speed , high and precise and high flexibility. According to EMO2001 exhibition situation, the high-speed machining center enters for the pace to can reach 80m/min, even high; air transport competent pace can reach 100m/min about. A lot of car factories in the world at present, including Shanghai General Motors Corporation of our country, adopt, substitute and make the lathe up with high-speed machining center production line part that make up already. HyperMach lathe of Company , CINCINNATI of U.S.A. , enter , give pace to be most loud to reach 60m/min, it is 100m/min to be fast, acceleration reach 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, process and need 8h with ordinary milling machine; The paces and acceleration of main shaft of dual main shaft lathes of Germany DMG Company reach 12* separately! 000r/mm and 1g. In machining accuracy, in the past 10 years, ordinary progression has accused of the machining accuracy of the lathe to already improve from 10m to 5m, accurate grades of machining center from 3- 5m, raise to 1- 1.5m, and ultraprecision machining accuracy begin , enter getting nanometer already. In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe raise to 5m , from 3- 5m accurate grades of machining center from 10m already, improve to 1- 1.5m, and the ultraprecision machining accuracy has already begun to enter nanometer (0.01m )ly. In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . For realize at a high speed , high finish machining, related to it function part if electric main shaft , straight line electrical machinery get fast development, the application is further expanded . 1.2 5 axles link and process and compound and process the lathe to develop fast Adopt 5 axle link , to three-dimensional curved surface processing of part , can cut with the best geometirc form of the cutter, not only highly polished, but also efficiency is improved by a large margin . It is generally acknowledged , a 5 axle gear beds of efficiency can equal 2 3 axle gear beds , use cubic nitrogen boron wait ultra hard material milling cutter go on at a high speed milling , sharpening , quenching hard steel at the part, 5 axle link , process constant 3 axle link , process , give play to high benefit. But go over because 5 axles link the numerical control system , complicated reason of host computer structure, price its link numerical control to be lathe several times higher than 3 axle, in addition programming technological difficulty relatively heavy , have restricted 5 axle gear beds of development. At present because of electric appearance of main shaft, make , realize 5 axle compound main shaft hair structure processed to link greatly simplify, it make difficulty and cost reduce by a large margin , numerical control price disparity of systems shrink. So promote compound main shaft head type 5 axle gear bed and compound development to process lathe (process the lathe including 5 ). process lathe adopt compound main shaft hair, can realize 4 processing and arbitrary processing of angle of vertical plane, make 5 process and 5 axles are processed and can be realized at the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Company , DMG of Germany , exhibit DMUVoution series machining center , can put , insert , down 5 process and 5 axes link and process in one, can be controlled by CNC system or CAD/CAM controls directly or indirectly. 1.3 intellectualizations, open style, the network turns into for the contemporary numerical control system development mainly hastens The 21st century numerical control equipments will be has certain intellectualized the system, the intellectualized content including in numerical control system each aspect: In order to pursue the processing efficiency and the processing quality aspect intellectualization, like processing process adaptive control, craft parameter automatic production; In order to enhance the actuation performance and the use connection convenient intellectualization, like the feed-forward control, the electrical machinery parameter auto-adapted operation, the automatic diagnosis load automatic designation model, is automatic entire grades; Simplification programming, simplification operation aspect intellectualization, like intellectualized automatic programming, intellectualized man-machine contact surface and so on; Also has the intelligence to diagnose, the intelligent monitoring aspect content, the convenience system diagnosis and the service and so on In order to solve the traditional numerical control system seal and the numerical control application software industry production existence question. At present many countries conduct the research to the open style numerical control system, like USS NGC (The Next Generation Work-Station/Machine Control), European Economic Communitys OSACA (Open System Architecture for Control within Automation Systems), Japans OSEC (Open System Environment for Controller), Chinas ONC (Open Numerical Control System) and so on. The numerical control system will open already becomes the numerical control system road of the future. The so-called open style numerical control system is the numerical control system development may in the unified movement platform, face the engine bed factory and the end-user, through the change, the increase or the tailor structure object (numerical control function), forms the seriation, and may conveniently integrates users special application and the technical knack in the control system, the fast realization different variety, the different scale open style numerical control system, forms has the bright individuality famous brand goods. At present the open style numerical control system system structure standard, the correspondence standard, the disposition standard, the movement platform, the numerical control system function storehouse as well as t he numerical control system function software development kit and so on is the current research core The network numerical control equipment is a nearly two year international famous engine beds expositions new luminescent spot. The numerical control equipment network enormously will satisfy the production line, the manufacture system, the manufacture enterprise to the information integration demand, also will be realizes new manufacture pattern like agile manufacture, hypothesized enterprise, the global manufacture foundation unit. The domestic and foreign some famous numerical controls engine bed and the numerical control system manufacture company has all promoted the related new concept and the prototype in the nearly two years, if unfolds in EMO2001, Japanese Shan Qima Mazak the company displays CyberProduction Center (intelligence production control center, is called CPC); Japan is Okuma the engine bed company to display IT plaza (information technology square, is called the IT square); German Simens (Siemens) the company displays Open Manufacturing Environment (opening manufacture environment, is called OME) and so on, had reflected the numerical control engine bed processing the tendency which develops to the network direction 1.4 takes the new technical standard, the standard establishment 1.4.1 about numerical control system design development gauge As noted previously, there are better commonability , flexibility , adaptability , expanding in the open numerical control system, countries such as U.S.A. , European Community and Japan ,etc. implement the strategic development plan one after another , carry on research and formulation of the systematic norm of structural numerical control of the open system (OMAC , OSACA , OSEC ), 3 of world heavy economy carry on the same science plan and standardize formulation nearly in a short time most, have indicated a new arrival of period of change of the technology of numerical control. Our country started research and formulation which standardized the frame of ONC numerical control system of China too in 2000. 1.4.2 About the numerical control standard The numerical control standard is a kind of trend of information-based development of manufacturing industry. Numerical control technology information exchange of 50 year born , to based on ISO6983 standard, adopt G , M code describes how processes, its essential characteristic faces the processing course, obviously, he cant meet demands of high-speed development of the technology of modern numerical control more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 (STEP-NC ) in the world, its purpose is offering a kind of neutral mechanism not depending on the concrete system , can describe the unified data model in whole lifespan of the products , thus realize the whole manufacture process, and even the standardization of each industrial field product information. The appearance of STEP-NC may be a revolution of the technical field of the numerical control, on development and even the whole manufacturing industry of the technology of numerical control, will exert a far-reaching influence. First of all, STEP-NC puts forward a kind of brand-new manufacture ideal, in the traditional manufacture idea, NC processes the procedures to all concentrate on single computer. Under the new standard, NC procedure can be dispersed on Internet; this is exactly a direction of open, networked development of technology of numerical control. Secondly, STEP-NC numerical control system also can reduce, process (about 75% ) drawing , process procedure work out (about 35% ) time and process (about 50% ) time greatly. At present, American-European countries pay much attention to the research of STEP-NC, Europe initiates IMS plan (1999.1.1- 2001.12.3) of STEP-NC. 20 CAD/CAM/CAPP/CNC users, manufacturers and academic organizations from Europe and Japan participated in this plan. STEP Tools Company of U.S.A. is a developer of the data interchange software of manufacturing industry in the global range, he has already developed and accused of the super model (Super Model ) of information exchange of machine tooling by counting, its goal is to describe all processing courses with the unified norm. Such new data interchange form has already been verified in allocating the SIEMENS, FIDIA and European OSACA-NC numerical control at present. 譯文: 數(shù)控技術(shù)的發(fā)展趨勢(shì) 摘要:簡(jiǎn)要介紹了當(dāng)今世界數(shù)控技術(shù)及裝備 發(fā)展的趨勢(shì)及我國數(shù)控裝備技術(shù)發(fā)展和產(chǎn)業(yè)化的現(xiàn)狀,在此基礎(chǔ)上討論了在我國加入 WTO 和對(duì)外開放進(jìn)一步深化的新環(huán)境下,發(fā)展我國數(shù)控技術(shù)及裝備、提高我國制造業(yè)信息化水平和國際競(jìng)爭(zhēng)能力的重要性,并從戰(zhàn)略和策略兩個(gè)層面提出了發(fā)展我國數(shù)控技術(shù)及裝備的幾點(diǎn)看法。 裝備工業(yè)的技術(shù)水平和現(xiàn)代化程度決定著整個(gè)國民經(jīng)濟(jì)的水平和現(xiàn)代化程度,數(shù)控技術(shù)及裝備是發(fā)展新興高新技術(shù)產(chǎn)業(yè)和尖端工業(yè)(如信息技術(shù)及其產(chǎn)業(yè)、生物技術(shù)及其產(chǎn)業(yè)、航空、航天等國防工業(yè)產(chǎn)業(yè))的使能技術(shù)和最基本的裝備。馬克思曾經(jīng)說過 “ 各種經(jīng)濟(jì)時(shí)代的區(qū)別,不在于生產(chǎn)什么,而在于 怎樣生產(chǎn),用什么勞動(dòng)資料生產(chǎn) ” 。制造技術(shù)和裝備就是人類生產(chǎn)活動(dòng)的最基本的生產(chǎn)資料,而數(shù)控技術(shù)又是當(dāng)今先進(jìn)制造技術(shù)和裝備最核心的技術(shù)。當(dāng)今世界各國制造業(yè)廣泛采用數(shù)控技術(shù),以提高制造能力和水平,提高對(duì)動(dòng)態(tài)多變市場(chǎng)的適應(yīng)能力和競(jìng)爭(zhēng)能力。此外世界上各工業(yè)發(fā)達(dá)國家還將數(shù)控技術(shù)及數(shù)控裝備列為國家的戰(zhàn)略物資,不僅采取重大措施來發(fā)展自己的數(shù)控技術(shù)及其產(chǎn)業(yè),而且在 “ 高精尖 ” 數(shù)控關(guān)鍵技術(shù)和裝備方面對(duì)我國實(shí)行封鎖和限制政策。總之,大力發(fā)展以數(shù)控技術(shù)為核心的先進(jìn)制造技術(shù)已成為世界各發(fā)達(dá)國家加速經(jīng)濟(jì)發(fā)展、提高綜合國力和國家地位的重要 途徑。 數(shù)控技術(shù)是用數(shù)字信息對(duì)機(jī)械運(yùn)動(dòng)和工作過程進(jìn)行控制的技術(shù),數(shù)控裝備是以數(shù)控技術(shù)為代表的新技術(shù)對(duì)傳統(tǒng)制造產(chǎn)業(yè)和新興制造業(yè)的滲透形成的機(jī)電一體化產(chǎn)品,即所謂的數(shù)字化裝備,其技術(shù)范圍覆蓋很多領(lǐng)域: (1)機(jī)械制造技術(shù); (2)信息處理、加工、傳輸技術(shù); (3)自動(dòng)控制技術(shù); (4)伺服驅(qū)動(dòng)技術(shù); (5)傳感器技術(shù); (6)軟件技術(shù)等。 1 數(shù)控技術(shù)的發(fā)展趨勢(shì) 數(shù)控技術(shù)的應(yīng)用不但給傳統(tǒng)制造業(yè)帶來了革命性的變化,使制造業(yè)成為工業(yè)化的象征,而且隨著數(shù)控技術(shù)的不斷發(fā)展和應(yīng)用領(lǐng)域的擴(kuò)大,他對(duì)國計(jì)民生的一些重要行業(yè)( IT、汽車、輕工 、醫(yī)療等)的發(fā)展起著越來越重要的作用,因?yàn)檫@些行業(yè)所需裝備的數(shù)字化已是現(xiàn)代發(fā)展的大趨勢(shì)。從目前世界上數(shù)控技術(shù)及其裝備發(fā)展的趨勢(shì)來看,其主要研究熱點(diǎn)有以下幾個(gè)方面 1 4。 1 1 高速、高精加工技術(shù)及裝備的新趨勢(shì) 效率、質(zhì)量是先進(jìn)制造技術(shù)的主體。高速、高精加工技術(shù)可極大地提高效率,提高產(chǎn)品的質(zhì)量和檔次,縮短生產(chǎn)周期和提高市場(chǎng)競(jìng)爭(zhēng)能力。為此日本先端技術(shù)研究會(huì)將其列為 5大現(xiàn)代制造技術(shù)之一,國際生產(chǎn)工程學(xué)會(huì)( CIRP)將其確定為 21 世紀(jì)的中心研究方向之一。 在轎車工業(yè)領(lǐng)域,年產(chǎn) 30 萬輛的生產(chǎn)節(jié)拍是 40 秒 /輛,而 且多品種加工是轎車裝備必須解決的重點(diǎn)問題之一;在航空和宇航工業(yè)領(lǐng)域,其加工的零部件多為薄壁和薄筋,剛度很差,材料為鋁或鋁合金,只有在高切削速度和切削力很小的情況下,才能對(duì)這些筋、壁進(jìn)行加工。近來采用大型整體鋁合金坯料 “ 掏空 ” 的方法來制造機(jī)翼、機(jī)身等大型零件來替代多個(gè)零件通過眾多的鉚釘、螺釘和其他聯(lián)結(jié)方式拼裝,使構(gòu)件的強(qiáng)度、剛度和可靠性得到提高。這些都對(duì)加工裝備提出了高速、高精和高柔性的要求。 從 EMO2001 展會(huì)情況來看,高速加工中心進(jìn)給速度可達(dá) 80m/min,甚至更高,空運(yùn)行速度可達(dá) 100m/min 左右 。目前世界上許多汽車廠,包括我國的上海通用汽車公司,已經(jīng)采用以高速加工中心組成的生產(chǎn)線部分替代組合機(jī)床。美國 CINCINNATI 公司的 HyperMach 機(jī)床進(jìn)給速度最大達(dá) 60m/min,快速為 100m/min,加速度達(dá) 2g,主軸轉(zhuǎn)速已達(dá) 60000r/min。加工一薄壁飛機(jī)零件,只用 30min,而同樣的零件在一般高速銑床加工需 3h,在普通銑床加工需 8h;德國 DMG 公司的雙主軸車床的主軸速度及加速度分別達(dá) 12*!000r/mm 和 1g。 在加工精度方面,近 10 年來,普通級(jí)數(shù)控機(jī)床的加工精度已由 10m 提高到 5m ,精密級(jí)加工中心則從 3 5m ,提高到 1 1.5m ,并且超精密加工精度已開始進(jìn)入納米級(jí)(0.01m) 。 在可靠性方面,國外數(shù)控裝置的 MTBF值已達(dá) 6000h以上,伺服系統(tǒng)的 MTBF值達(dá)到 30000h以上,表現(xiàn)出非常高的可靠性。 為了實(shí)現(xiàn)高速、高精加工,與之配套的功能部件如電主軸、直線電機(jī)得到了快速的發(fā)展,應(yīng)用領(lǐng)域進(jìn)一步擴(kuò)大。 1.25 軸聯(lián)動(dòng)加工和復(fù)合加工機(jī)床快速發(fā)展 采用 5 軸聯(lián)動(dòng)對(duì)三維曲面零件的加工,可用刀具最佳幾何形狀進(jìn)行切削,不僅光潔度高,而且效率也大幅度提高。一般認(rèn)為, 1 臺(tái) 5 軸聯(lián)動(dòng)機(jī)床的效率可以等 于 2臺(tái) 3 軸聯(lián)動(dòng)機(jī)床,特別是使用立方氮化硼等超硬材料銑刀進(jìn)行高速銑削淬硬鋼零件時(shí), 5 軸聯(lián)動(dòng)加工可比 3 軸聯(lián)動(dòng)加工發(fā)揮更高的效益。但過去因 5 軸聯(lián)動(dòng)數(shù)控系統(tǒng)、主機(jī)結(jié)構(gòu)復(fù)雜等原因,其價(jià)格要比3 軸聯(lián)動(dòng)數(shù)控機(jī)床高出數(shù)倍,加之編程技術(shù)難度較大,制約了 5 軸聯(lián)動(dòng)機(jī)床的發(fā)展。 當(dāng)前由于電主軸的出現(xiàn),使得實(shí)現(xiàn) 5 軸聯(lián)動(dòng)加工的復(fù)合主軸頭結(jié)構(gòu)大為簡(jiǎn)化,其制造難度和成本大幅度降低,數(shù)控系統(tǒng)的價(jià)格差距縮小。因此促進(jìn)了復(fù)合主軸頭類型 5 軸聯(lián)動(dòng)機(jī)床和復(fù)合加工機(jī)床(含 5 面加工機(jī)床)的發(fā)展。 在 EMO2001 展會(huì)上,新日本工機(jī)的 5 面加工機(jī)床采用復(fù)合主 軸頭,可實(shí)現(xiàn) 4 個(gè)垂直平面的加工和任意角度的加工,使得 5 面加工和 5 軸加工可在同一臺(tái)機(jī)床上實(shí)現(xiàn),還可實(shí)現(xiàn)傾斜面和倒錐孔的加工。德國 DMG 公司展出 DMUVoution 系列加工

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