【建筑行業(yè)】起重作業(yè)

1、cspc nanhai petrochemicals project 中 海 殼 牌 南 海 石 化 項 目 construction rigging work operations 施工起重作業(yè)施工起重作業(yè) project procedure: pr-8710-0000-0008 項目程序：pr-8710-0000-0008 project management contractor (pmc) 項目管理承包商(pmc) rev 版本 date 日期 reason for issue 發(fā)布原因 by 發(fā)布人 chkd 審核人 qa 質(zhì)保 appr. 批準人 0023 jan 02issued

2、 for itb 招標用pfavcfcb 0119 feb 02 incorporate project requirements 加入項目要求 pafjrdd 0212 jun 02 incorporated chinese translation 加入中文翻譯 azjrdd 0322 mar 03 incorporate epc and c contractors responsibility.加入總承包 商和施工承包商的職責 dktkobclkmc document issue/revision information document #: pr-8710-0000-0008 cons

3、truction rigging work operations current revision #: rev03 reason for issue/revision: this document is revised because: current procedure refers bsf as directly responsible in the development and execution of rigging program for the performance of epc and c contractors work. description of change: d

4、efine the procedure as guidelines instead of standard work process. define medium lifts as more than 10 less than 50 tons instead of more than 10 less than 30 tons. include any lifts that exceed 75% but less than 90% of cranes chart capacity. define heavy lifts as 50 tons or greater instead of 30ton

5、s or greater. further define critical lift as any multiple crane lift where either crane exceed 75% of the cranes chart capacity. remove certified rigging engineer role in lieu of bsf rigging department. include epc and c contractors as responsible in classification of lifts, development of lift pla

6、n, review, approval and execution of light, medium and heavy lifts. bsf rigging department to review and approve only heavy, critical lift plans and heavy haul plan. applicability: this document applies to: epc and c contractors and other third party crane rentals. name of contact person: dennis kiu

7、 contact number: +86 752 556 5944 construction rigging work operations 施工起重作業(yè)施工起重作業(yè) table of contents 目錄目錄 no. page 編號 頁碼 1.0purpose 目 的4 2.0scope 范 圍4 3.0definitions 定 義7 4.0responsibilities 職 責10 5.0instructions 說 明12 6.0references 參考文獻26 7.0attachments 附 件27 1.0purpose目目 的的 this procedure defines

8、 the guidelines for preplanning and executing work operations related to construction hauling and lifting activities. 本程序定義有關(guān)施工拖運和起重工作的方案制定和實施的指導(dǎo)。 2.0scope 范范 圍圍 2.1this procedure applies to all bsf construction projects. it encompasses all hauling and lifting work operations performed by project pe

9、rsonnel including contractor and/or third party employees. 本程序適用于所有 bsf 施工項目，包括承包商和/或第三方雇員在內(nèi)的所有項目人員進行的拖運和 起重工作。 2.2this procedure also provides the minimum standards for hauling and lifting work activities performed by epc and c contractors on all bsf projects. while contractors may elect to use alt

10、ernate documentation to control the work process, they shall comply with the intent of this procedure by: 本程序也為所有bsf項目的總承包商和施工承包商所進行的拖運和起重活動 規(guī)定最低的標準。承包商可選用其它替代文獻來控制工作過程，但同時應(yīng)通 過如下手段滿足本程序的意圖： a) developing a project specific hauling/lifting execution plan describing how the work will be accomplished.

11、開發(fā)項目某特定的拖運和起重實施方案，描述該工作將怎樣完成。 b) submitting detailed hauling/ lifting plans, calculations, and drawings to bsf for approval as described in this procedure. 按本程序的描述，向bsf報送詳細的拖運/起重方案、計算書和草圖以供 批準。 c)verifying lift crane setups prior to performing the work. 工作開始前檢查起重吊車的配置。 d) executing hauling and lifti

12、ng work per the approved plan. 按照批準的方案進行拖運和起重作業(yè)。 e) removing hauling and lifting equipment from the site after the completion of the work. 工作結(jié)束后，將拖運和起重設(shè)備從現(xiàn)場移走。 any deviation from this procedure shall be documented and submitted in advanceto the bsf pfe, who will obtain approval from the appropriate

13、authorities. 任何與本程序的偏差都應(yīng)書面記錄并事先報告bsf現(xiàn)場工程部經(jīng)理，有現(xiàn)場 工程部經(jīng)理從適當?shù)穆殭?quán)部門獲得批準。 2.3change in this revision. 本版次修改. paragraph 2.3: add summaries of the all changes. 2.3節(jié): 加入修改匯總. 2.3.1. paragraph 1.0: change “standard work process” to “guidelines”. 1.0節(jié): 修改“標準工作過程”為“指導(dǎo)” 2.3.2. paragraph 2.2: change “(sub)contract

14、ors” to “epc and c contractor”. 2.2節(jié): 修改“分/承包商” 為“總承包商和施工承包商”. 2.3.3. paragraph 3.4: add “safe limit of approach for power lines”. 3.4節(jié): 加入“與電力線的安全距離”. paragraph 3.6: add “epc and c contractors “before “rigging supervisor or ringing engineer”. 3.6節(jié): 在“起重主管或起重工程師”前加入“總承包商和施工承包商”. paragraph 3.8: add n

15、ew contents and change “30tons” to “50tons”. 3.8節(jié): 修改“30噸”為“50噸”, 加入新內(nèi)容. paragraph 3.9: change “30tons” to “50tons”. 3.9節(jié): 修改“30噸”為“50噸”. paragraph 3.10: add new contents. 3.10節(jié): 加入新內(nèi)容. paragraph 3.11: change “project rigging engineer” to “epc and c contractors rigging engineer”. change “project fie

16、ld engineer” to “epc and c contractors lead field engineer.” 3.11節(jié):修改“項目起重工程師”為“總承包商和施工承包商起重工程師” . 修改”現(xiàn)場工程部經(jīng)理” 為 “總承包商和施工承包商.” paragraph 3.12: deleted paragraph 3.12 in revision 01. change “rigging supervisor” to “ epc and c contractors rigging supervisor.” 3.12節(jié):刪除01版中3.12節(jié).修改“起重主管”為“總承包商和施工承包商起 重主

17、管”. 2.3.4. paragraph 4.0: deleted paragraph 4.0 in revision 01. replace it with paragraph 5.0 “ responsibilities”. 4.0節(jié): 刪除01版中4.0節(jié), 用5.0節(jié)“職責”代替. paragraph 4.1: change “senior construction manager” to “epc and c contractors construction manager”. 4.1節(jié): 修改“高級施工經(jīng)理”為“總承包商和施工承包商施工經(jīng)理”. paragraph 4.2: cha

18、nge “field superintendent” to “epc and c contractors field superintendent”. 4.2節(jié): 修改“現(xiàn)場總監(jiān)” 為“總承包商和施工承包商現(xiàn)場總監(jiān)”. paragraph 4.3: change “project field engineer” to “ epc and c contractors lead field engineer(lfe). 4.3節(jié): 修改“現(xiàn)場總監(jiān)” 為“總承包商和施工承包商現(xiàn)場總監(jiān)”. paragraph 4.4: change bsf rigging departments responsibi

19、lities. 4.4節(jié): 修改bsf起重部職責. paragraph 4.5: change “project field engineer” to “ epc and c contractors rigging engineer. change “pfe” to “l(fā)fe”. 4.5節(jié): 修改“現(xiàn)場工程部經(jīng)理”為“總承包商和施工承包起重工程師”. paragraph 4.6: change “rigging supervisor” to “ epc and c contractors rigging supervisor”. 4.6節(jié):修改“起重主管”為“總承包商和施工承包起重主管”. d

20、elete paragraph 5.7 in revision 01. 刪除01版中的5.7節(jié). 2.3.5. paragraph 5.1: change “30ton” to “50ton”. change “ pfe/contractor” to “epc and c contractors lfe”. add new contents. 5.1節(jié): 修改“30噸”為“50噸”. 修改“現(xiàn)場工程部經(jīng)理/承包商”為“ 總承包商和施工承包商現(xiàn)場主管”. 加入新內(nèi)容. paragraph 5.2: change “senior construction manager” to “epc and

21、c contractors construction manager”. change “pfe” to “l(fā)fe. 5.2節(jié):修改“高級施工經(jīng)理”為“總承包商和施工承包商施工經(jīng)理”.修改 “pfe” 為“l(fā)fe”. paragraph 5.3.2: change “the project rigging engineer” to “epc and c contractors rigging engineer.” 5.3.2節(jié): 修改“項目起重工程師”為“總承包商和施工承包起重工程師”. paragraph 5.6.1: change “pfe” to “epc and c contracto

22、rs lfe”. 5.6.1節(jié): 修改“現(xiàn)場工程部經(jīng)理”為“總承包商和施工承包商主管工程師”. paragraph 5.7.1: change “the project rigging engineer” to “epc and c contractors rigging engineer”. delete “for medium lifts, the epc or c contractor or bsf (as appropriate) shall complete the checklist.” 5.7.1節(jié): 修改“項目起重工程師”為“總承包商和施工承包商起重工程師”. 刪除“中級起重可

23、有epc總包商或施工承包商完成核查.” 2.3.6. paragraph 7.6: delete attachment f bsf certified rigging engineer qualification 7.6 節(jié): 刪除 附件fbsf持證起重工程師資質(zhì)審核 3.0definitions 定定 義義 3.1lifting 起起 重重 the process of lifting or positioning equipment, components, or materials with a machine. 使用機械將設(shè)備、部件或材料提升或定位的過程。 3.2lifting dev

24、ice 起重裝置起重裝置 any machine or device used to lift a load from its supporting surface. such devices include, but are not limited to the following; crane, hoist, hoisting system, chain fall, come-along, jack, jacking system, gin pole, derrick, monorail hoist, gantry crane, levers, pulley system, air bag

25、 jack, strand lift system, etc. 任何提升荷載離開其支撐面的機械或設(shè)備。這樣的設(shè)備包括但不僅限于下 列：吊車、卷揚機、提升機系統(tǒng)、倒鏈、拖曳機、千斤頂、千斤頂系統(tǒng)、 抱干、起重架、單軌卷揚機、龍門架、杠桿、滑輪系統(tǒng)、氣囊千斤頂、鋼 絞線提升系統(tǒng)等。 3.3hauling拖拖 運運 the process of relocating or moving heavy equipment, components, or materials (which require a crane to load any lift that exceed 75 percent but

26、 less than 90 percent of the cranes chart capacity; any multi-crane lift below 75 percent of either cranes load capacity. 有效荷載重量在10噸到50噸之間的起重。高于吊車載荷性能表75%,低于90% 的起重.多車起吊時, 低于每個吊車載荷性能表75%的起重. 3.9heavy lift 重型起重重型起重 any lift where the payload weight is 50 tons or greater. 有效荷載重量大于或等于50噸的起重。 3.10critic

27、al lift關(guān)鍵起重關(guān)鍵起重 any lift that exceeds 90 percent of cranes chart capacity; any multiple- crane lift where either crane exceed 75% of the cranes load chart capacity; requires one (or both) of the cranes to change locations during the lifting operation; any up-ending operation during the lift; or any

28、lift over operating or occupied facilities, process pipe racks, or near power lines. any lift involving a complex rigging arrangement or that requires specialty rigging shall also receive this classification. bsf project management may classify any lift that involves sensitive or costly equipment as

29、 critical. 任何超過吊車額定荷載80%的起重；任何吊車組合起重高于其中一個吊車載 荷性能表75%的起重；起重過程中要求吊車移動; 起重過程中有倒立操作; 任何越過運行或占用的設(shè)施、工藝管架或靠近高壓線路的起重。任何包含 復(fù)雜索具安排或要求特殊索具的起重也在這之列。bsf項目管理者可能把包 含敏感或貴重設(shè)備的吊裝也作為關(guān)鍵。 3.11epc and c contractors rigging engineer 總總承包商和施工承包承包商和施工承包商起重工程師商起重工程師 rigging engineer is an individual, designated by the epc a

30、nd c contractors lead field engineer (lfe), who meets the minimum qualification standards for performing his duties as outlined in this document. the qualification standard for the rigging engineer is in attachment d. 起重工程師是由總承包商和施工承包商現(xiàn)場主管工程師指定的、具備完成 本文件描述的本職工作所需最低的資質(zhì)要求的個人。起重工程師的資質(zhì)標 準見附件d。 3.12epc a

31、nd c contractors rigging supervisor 總總承包商和施工承包承包商和施工承包商起重主管商起重主管 the rigging supervisor is an individual with demonstrated technical skills who is assigned responsibility for planning and supervising heavy haul, heavy lift, and/or general rigging work operations on a project. 起重主管是一位已證明具有技術(shù)技能的人，它將負責

32、策劃和監(jiān)督某一具體 的重物拖運、重物吊裝或一般起重工作的實施。 4.0responsibilities 職職 責責 4.1epc and c contractors construction manager 總總承包商和施工承包承包商和施工承包商施工經(jīng)理商施工經(jīng)理 the construction manager is responsible for ensuring that all project hauling and lifting work operations are performed in accordance with the requirements of this pro

33、cedure. 總承包商和施工承包商施工經(jīng)理負責確保本項目所有拖運和起重工作都按 照本程序的要求完成。 4.2epc and c contractors field superintendent 總總承包商和施工承包承包商和施工承包商現(xiàn)場總監(jiān)商現(xiàn)場總監(jiān) the field superintendent is responsible for planning and directing all project work operations in accordance with the requirements of this procedure. 現(xiàn)場監(jiān)理負責按照本程序的要求策劃和指導(dǎo)所有起重

34、工作的實施。 4.3epc and c contractors lead field engineer (lfe) 總總承包商和施工承包承包商和施工承包商現(xiàn)場主管工程師商現(xiàn)場主管工程師(lfe) the lfe is responsible for overseeing the design of lifting systems, hauling systems, and temporary structural systems required to support project work operations. the lfe is also responsible for ensuri

35、ng that all heavy haul plans and that all critical or heavy lift plans are reviewed and approved in accordance with this procedure, prior to the start of the work. the lfe is responsible for the appropriate categorization of all critical lifts. 現(xiàn)場工程部經(jīng)理（pfe）負責監(jiān)管支持起重工作的起重系統(tǒng)、拖運系統(tǒng)和臨 時支撐系統(tǒng)的設(shè)計。項目現(xiàn)場工程部經(jīng)理也負

36、責確保所有重型拖運和關(guān)鍵 或重型起重方案都按照本程序的要求在開始工作前取得審核和批準。現(xiàn)場 工程部經(jīng)理負責所有關(guān)鍵起重種類的適當劃分。 4.4bsf rigging department bsf 起重技術(shù)部起重技術(shù)部 the bsf rigging department reviews heavy haul plans, heavy lift plans, and critical lift plans developed by epc and c contractors. review and approval of heavy haul, heavy and critical lift p

37、lans is mandatory. bsf審查由總承包商和施工承包商編寫的重型拖運方案、重型起重方案和關(guān) 鍵起重方案，并提供重型起重技術(shù)培訓(xùn)服務(wù)。重型拖運和重型起重方案的審 核和批準是強制的。 4.5epc and c contractors rigging engineer 總總承包商和施工承包承包商和施工承包商起重工程師商起重工程師 the rigging engineer is responsible for preparing all necessary rigging plans and calculations under the direction of the lfe and

38、 the rigging supervisor as required by this procedure. the rigging engineer also monitors general project rigging operations to ensure that all lifts are performed in accordance with normal safe rigging operations. 按照本程序的要求，項目起重工程師負責在現(xiàn)場主管工程師和起重主管的 指導(dǎo)下起草所有起重方案及其計算書。起重工程師還負責監(jiān)督一般起重操 作，確保所有的起重按照正常的安全操作程

39、序進行。 4.6epc and c contractors rigging supervisor 總總承包商和施工承包承包商和施工承包商起重主管商起重主管 the rigging supervisor is responsible for developing safe work methods and plans for rigging operations and for supervising the performance of the work. the project rigging engineer assists the rigging supervisor by provid

40、ing the design support needed for the rigging plan development. 起重主管負責開發(fā)起重操作的安全工作方法和方案并監(jiān)督起重工作的完成 。項目起重工程師為起重主管提供開發(fā)起重方案所需的設(shè)計支持。 5.0instructions 說說 明明 5.1lift categories 起重分類起重分類 light lifts 輕型起重輕型起重 (10 tons and less) （小于或等于10噸） planned and executed using good rigging practices. 以好的起重方式策劃并實施。 rigging

41、 operation is under supervisor direction, using qualified crane operators and qualified riggers 使用有資質(zhì)的吊車司機和起重工，在監(jiān)理指 導(dǎo)下進行。 medium lifts 中型起重中型起重 (more than 10 less than 50 ton) （1050噸） rigging plans are required. 要求有起重方案 epc and c contractors lfe is required to approve all medium lift plans. 方案需得到現(xiàn)場工

42、程部經(jīng)理/承包商的批 準。 heavy haul, critical & heavy lifts 重型拖運，關(guān)鍵和重型重型拖運，關(guān)鍵和重型 起重起重 (50 tons or more, or per section 3) 大于等于50噸或按第3 節(jié)說明 rigging plans are required. 要求有起重方案 epc and c contractors rigging engineer to prepare rigging plans. bsf rigging department to review and approve all rigging plan. 總承包商和施工承包

43、商起重工程師bsf起 重工程部必須審核和批準所有起重方案 。 5.1.1light lifts do not require a formal rigging plan or calculations. however, light lifts shall be performed under the direction of a superintendent, a qualified crane operator, and a qualified rigger using safe rigging work practices. 輕級起重輕級起重不要求正是的起重方案和計算。然而，輕級起重應(yīng)在

44、監(jiān)理 指導(dǎo)下，由有資質(zhì)的吊車司機和起重工以安全的工作方式完成。 5.1.2project rigging engineer, in conjunction with the rigging supervisor and field superintendent, shall prepare a detailed rigging plan for each medium lift. these plans shall be reviewed and approved by the epc and c contractors lfe. epc or c contractors performing

45、 medium lifts must provide and approve a written lift plan. 起重工程師應(yīng)與起重主管、現(xiàn)場總監(jiān)一起為每個中型起重中型起重準 備詳細的起重方案。這些方案應(yīng)由總承包商和施工承包商現(xiàn)場主管 工程師審核并批準。epc 總包商和施工承包商進行中級起重時必須提交書面的經(jīng)批準的起重 方案。 5.1.3a written rigging plan and supporting calculations shall be prepared for heavy haul operations, heavy lifts, and critical lifts

46、. this plan should be prepared by epc and c contractors rigging engineer and reviewed by epc and c contractors lfe, field superintendant. all heavy lift, critical lift, and heavy haul plans must be approved by a bsf rigging department. 重型拖運、重型起重和關(guān)鍵起重必須有書面的起重方案及計算書重型拖運、重型起重和關(guān)鍵起重必須有書面的起重方案及計算書。 該方案應(yīng)由總

47、承包商和施工承包商起重工程師起草,并由總承包商和 施工承包商現(xiàn)場主管工程師審核。所有重型起重、關(guān)鍵起重和重型 拖運方案必須區(qū)、取得bsf起重工程部批準。any lifts occurring at warehousing facilities, lay down areas, mechanics shops, or at off- site locations (jetty rail sidings, ports, etc) are to be identified by the supervisor or manager of that area/facility, categorized,

48、 then planned and approved according to category. 在倉庫、堆場、車間或場外（碼頭、鐵路、港口等）進行的任何起重作 業(yè)應(yīng)先由這些區(qū)域的主管或經(jīng)理鑒別分分類類，然后按照這個分類準備 并審批方案。 5.1.4lifts occurring during the assembly of large cranes must be categorized, planned, and approved according to category. 大型吊車的裝配過程中發(fā)生的起重作業(yè)必須經(jīng)分分類類，并按照分類準 備并審批方案。 5.2rigging appro

49、ach 起重工作方法起重工作方法 5.2.1the epc and c contractors lfe shall determine applicable codes and standards pertaining to rigging and hauling operations at the construction site. local jurisdictional regulations, owner requirements, and bsf standards & manuals shall form the basis of the project-specific req

50、uirements. 總承包商和施工承包商現(xiàn)場主管工程師應(yīng)決定適用于施工現(xiàn)場起重 和拖運作業(yè)有關(guān)的規(guī)范和標準。地方政府條例、業(yè)主要求和bsf手冊 及標準應(yīng)成為本項目特定要求的基礎(chǔ)。 5.2.2this procedure establishes minimum guideline for the review and approval of hauling and lifting plans. the project rigging plan shall identify any project specific requirements that exceed these minimum s

51、tandards. 本程序確定審核和批準拖運和起重方案的最低指導(dǎo)。項目起重方案 還應(yīng)明確任何其它超出這些最低標準的項目特定要求。 5.2.3epc and c contractor construction manager, lfe, field superintendent shall be aware that all lifts must be categorized (light, medium, heavy, or critical). all lifts are to be planned in accordance with specific requirements of th

52、eir category. 總承包商和施工承包商施工經(jīng)理、現(xiàn)場主管工程師和現(xiàn)場總監(jiān)應(yīng)明 確到所有的起重作業(yè)必須分分類類（輕型、中型、重型或關(guān)鍵的）。所有起 重作業(yè)按其類別的特定要求進行準備。 5.2.4categorization of lifts shall be an ongoing activity for the duration of the project. the project rigging engineer, area/discipline superintendents, area/discipline field engineers, warehouse/field m

53、aterials managers, lfe, and field superintendent shall continuously monitor activities and categorize lifts in accordance with weight. categorization is required so that the lift can be planned in accordance to the specific requirements of its category. 起重分類在項目過程中應(yīng)適時進行。起重分類在項目過程中應(yīng)適時進行。項目起重工程師、區(qū)域/專業(yè)總

54、 監(jiān)、區(qū)域/專業(yè)現(xiàn)場工程師、倉庫/現(xiàn)場材料經(jīng)理、現(xiàn)場主管工程師和 現(xiàn)場總監(jiān)應(yīng)不斷的監(jiān)督這項工作并按照重量對起重分類。起重之所 以分類是因為這樣可以按照其類別的特定要求進行準備。 note:due to the nature of construction, with equipment and material deliveries continuously arriving on-site (sometimes without notification), the lfe, field materials manager and warehouse managers must ensure

55、a program (methodology) is in place to handle these loads and comply with this procedure. one example would be to develop a standing rigging plan (or procedure) in which the only changes needed would be the new lift weights of the materials being off-loaded. another approach would be to ensure heavy

56、 deliveries arrive on site with prior notification, to provide engineering ample time to prepare the required rigging plan. whatever method is desired, it should be included in the project hauling/lifting execution plan. 注：注：因為施工不斷地有設(shè)備和材料到場這個特點（有時沒有事先通 知），現(xiàn)場主管工程師、現(xiàn)場材料經(jīng)理和倉庫經(jīng)理必須確?，F(xiàn)場有 一套程序（方法）按照本程序要求處理

57、這些荷載。比如開發(fā)一個標 準的起重方案（或程序），該方案每次唯一需要變化的就是到貨材 料的重量。另一個方法就是確保現(xiàn)場每次重件到貨都有事先通知， 以便有充足的時間準備起重方案。不論是哪一個方法，它都應(yīng)包括 在項目拖運/起重實施方案中。 5.2.5epc and c contractors construction manager, field superintendent, lfe, and bsf rigging department shall determine the project approach to heavy haul and heavy lift rigging work

58、operations. this summary shall include a general summary of the “approach” (rigging execution plan) in the projects construction execution plan. 總承包商和施工承包商施工經(jīng)理、現(xiàn)場總監(jiān)、現(xiàn)場主管工程師和bsf 起重技術(shù)部應(yīng)決定項目重型拖運和重型起重的作業(yè)方法。該方法應(yīng) 是一個包括在項目施工實施方案內(nèi)的一般性的方法概要（起重實施 方案）。 this summary or rigging execution plan should include: a l

59、ist of heavy or critical loads, a summary of anticipated contractor participation, a list of planned heavy haul equipment and cranes (large and small), a list of applicable codes and standards, and a summary of anticipated personnel training requirements. 該方法概要或起重實施方案應(yīng)包括：重型或關(guān)鍵荷載清單，預(yù)期承 包商參與概要，重型拖運設(shè)備和

60、吊車（大型或小型）的計劃清單， 適用的規(guī)范標準清單和預(yù)期人員培訓(xùn)要求概要。 5.2.6the rigging execution plan should also indicate the travel route within the site and the orientation of site heavy lift equipment. the rigging execution plan should be developed early and should be given to the project design engineering group to ensure tha