織染定標(biāo)準(zhǔn)流程范例

1、wk-xxxx標(biāo)準(zhǔn)流程（臨時(shí)）standard operation procedure for wk-xxxx (provisional)流程 process整經(jīng)warping 織造knitting t平幅洗水scouring 高溫初定ht preset t胚 檢 preset greige inspection 上卷 winding 染色(不制軟)dyeing (without softener) 干布 drying 半檢 mid-point inspection 定型(翎魏 post set (with softener) tinspection源適用於洗水胚 for greige put

2、 in stock 枠適用於需要過(guò)漿的布 for fabric has to be padded with auxiliary整經(jīng) warpinp張力 tension機(jī)速 speed (m/min)尼龍nylon7-9 g600拉架lycra65%250織造 knitting成份 composition71% nylon 29% lycra原料類(lèi)別type of yarngb. 1: nylon 6 (40d/34f, fd)gb. 2: lycra (40d, 162b)布種 type of fabric雙面棱紋布stretch simplex機(jī)種 machine typerd 2n ras

3、chel針數(shù)gauge30齒輪geara: 86b訂04整經(jīng)條數(shù)endsgb. 1:679gb. 2: 677盤(pán)頭beamsgb. 1:6gb. 2: 6花盤(pán) patterngb. 1: 2-3-4-5/3-2-1-0/gb.2: 3-2-1-0/1-2-3-4/送經(jīng)量 run in (mm/rack)gb. 1:3080gb. 2: 2300穿紗方式threadinggb. l:fullgb. 2: full機(jī)速 speed (rpm)1000織造制作 take up courses (c/cm)25卷取制作 batching courses (c/cm)25卷取封度 greige on r

4、oll (cm)247鬆布封度 greige relax (cm)207幅數(shù)pieces1織幅 knitting width (inch)138成品封度 finished width (cm)190成品克車(chē) finished weight (g/m2)220縱密度cpc28橫密度wpc20平幅洗水scouring機(jī)號(hào) machine no.1/2溫度 temperature (°c)90°c / 90°c / 85°c / 65°c / 50°c機(jī)速 speed (m/min)15配方recipe助劑 auxiliary用量 amou

5、nt (g/1)dc420050.5lys4na2co313鬆布入機(jī) unfold before fabric in是yes成品封度 finished width (cm)190成品克車(chē) finished weight (g/m2)220高溫初定ht preset機(jī)號(hào) machine no.(8 節(jié)箱)(8 chambers)架闊 frame width (inch)78上超喂 upper overfeed (%)-5下超喂 lower overfeed (%)-5機(jī)速 speed (m/min)16溫度 temperature (°c)195時(shí)間 time (s)67.5入布方向

6、fabric in direction0 布面向下 loop side face down 布底向 卜 underlap side face down 布頭入機(jī) starting of knitted roll in布尾入機(jī) end of knitted roll in過(guò)整緯器 with weft straightener無(wú)no切邊 trimming無(wú)no配方recipe助劑 auxiliary用量 amount (g/1)水 water/成品封度 finished width (cm)190成品克重 finished weight (g/m2)220縱密度cpc28橫密度wpc2()上卷 w

7、indingthies-450for thies-450壓鐵皮length of steel sheet inside the roll2cm張力 tension內(nèi) inner part (1/3) - 40/25中 middle part (1/3) - 35/20夕卜 outer part (1/3)-30/15底層包布folds of fabric for covering the cans3 層 3 layers包鐵網(wǎng) cover with steel net無(wú)no用thies450以壓鐵皮4cm外的經(jīng)軸機(jī)length of steel sheet inside the rollfor

8、 beam dyeing張力 tension內(nèi) inner part (1/3) - 75/35machine other中 middle part (1/3) - 65/30than thies-450夕卜 outer part (1/3)-55/25底層包布folds of fabric for covering the cans3 層 3 layers包鐵網(wǎng) cover with steel net無(wú)no染色dyeing機(jī)種 machine type經(jīng)軸機(jī) beam dyeing machine最少投染量 min dyeing quantity (lb)35前處理 pretreatmen

9、t需要固色的顏色：rc-9 1% 70°c x 20mins t洗 一缸水color with fixation: rc-9 1% 70°c x 20minsrinse 1 time黑色、白色及不需固色的顏色：洗一缸水black, white and color without fixation: rinse 1 time防黃化處理 anti-phenolic treatment酸性、塗料印花用及車(chē)花用(要水溶)9不需要 fabric for acid dye / pigment print or embroidery (with water soluble paper)

10、t not required 淺色類(lèi)別而黃色染料用量> 0.04% 9不需要 pale color dyed with yellow dyestuff > 0-04% t not required淺色類(lèi)別9需要fabric with white or pale color required 鮮色類(lèi)別及所有顏色含有湖藍(lán)染料t在定型做黃化處理bright color and any color dyed with turquoise dyestuff 9 required, proceed in finishing干布drying機(jī)號(hào) machine no.(6 節(jié)箱)(6 chamb

11、ers)機(jī)速 speed (m/min)60時(shí)間 time (s)18溫度 temperature (°c)白色 white color非白色 non-white color120130後定 post set機(jī)號(hào) machine no.(6 節(jié)箱)(6 chambers)架闊 frame width (inch)79上超喂 upper overfeed (%)24下超喂 lower overfeed (%)0機(jī)速 speed (m/min)16時(shí)間 time (s)68入布方向 fabric in direction0 布面向下 loop side face down 布底向 卜 u

12、nderlap side face down 布頭入機(jī) starting of knitted roll in布尾入機(jī) end of knitted roll in過(guò)整緯器 with weft straightener有yes切邊 trimming無(wú)no白色white color溫度 temperature (°c)140配方recipe助劑 auxiliary用量 amount (g/1)wesaty-p (模杯處理) (for molding)3hsd (貼棉處理) (for lamination)40非白色non-whitecolor溫度 temperature (°c)150配方recipe助劑 auxiliary用量 amount (g/1)wesaty-p (模杯處理)(for molding)染廠指不(instructed by dh)hsd (貼棉處理) (for lamination)40機(jī)尾卜卷 winding after post set否no成品封度 finished width (cm)190成品克重 finished weight (g/m2)220縱密度cpc28橫密度wpc20品檢 inspection機(jī)號(hào) machine no.機(jī)速speed張力 tensi