機加工質(zhì)量控制計劃范例-HT

1、恒太機械（上海）有限公司HT (Shanghai) Co., Ltd.控 制 計 劃Control Plan (Process)客戶名稱 Customer Name：PDDA客戶零件圖號/版本 Customer Part No./Rev.6606/12/2HT零件圖號/版本 LX Part No./ Rev.A01-002零件名稱 Part Name/Description ：Cone ng 初始制定日期 Original Maked Date ：2010.5.15Control Plan Revised Minutes Rev.DateRevised ItemRevised byB10/De

2、cThe document format has been changed LuXianming Control Plan 控控 制制 計計 劃劃*-CP-*Key window/Phone ：主要聯(lián)系人/電話：Date（Orig.）日期（原訂）：Date（Rev.）日日期期（ 修修訂訂）：Customer Part No./ Rev.客戶零件編號/版本: Core Team:核心小組Customer Engineering Approval/Date (If Required)顧客工程批準/日期（如需要）：Part Name/Description零件名稱/描述 : key window/P

3、hone ：主要聯(lián)系人/電話：Customer Quality Approval/Date (If Required)顧客質(zhì)量批準/日期（如需要）：Supplier：供方：Other Approval/Date (If Required)其它批準（如需要）Other Approval/Date (If Required) 其它批準（如需要）：Part/ProcessNo. 零件/過程 編號Process Name/OperationDescription過程名稱/操作描述Machine, Device, Jig,Tools For Mfg. 機器、裝置、夾具、工裝Characteristics

4、特性ProcessCharacteristic Class過程特性分類ProductCharacteristic Class產(chǎn)品特性分類Methods方法Reaction Plan 反應(yīng)計劃No.編號Product 產(chǎn)品Process過程Product/Process/Spec./Tolerance 產(chǎn)品/過程/規(guī)格/公差Evaluation Measurement Tech.評價/測量技術(shù)Sample樣件Control Method控制方法First Inspection首檢ProcessInspection過程檢查Finalinspection最終檢查10Incoming Inspecti

5、on進料檢驗Material type材質(zhì)American code:AISI 12151.Check the material certification2.Third party test one time two years1.檢查材質(zhì)證明書2.每年一次第三方檢測1份/BatchIncoming inspection report進料檢驗報告(編號：LCN-8F041D)Close off /Return to supplier隔離 / 退貨Outer diameter外徑28 -0.03Micrometer 千分尺(025mm)4513848310PCS/BatchIncoming i

6、nspection report進料檢驗報告(編號：LCN-8F041D)Close off / Return to supplier隔離 / 退貨Striagtness直線度Striagtness than0.5mm/1000mm彎曲程度1000mm范圍內(nèi)小于0.5mmInspection in the designated areawelter the material在指定區(qū)域內(nèi)滾動檢查10PCS/BatchIncoming inspection report進料檢驗報告(編號：LCN-8F041D)Close off / Rework /Sort隔離 / 返工/ 全檢Surface d

7、efects表面缺陷No Scratch, Rust.無拉傷、無銹斑Visual check 目視10PCS/BatchIncoming inspection report進料檢驗報告(編號：LCN-8F041D)Close off / Return to supplier隔離 / 退回供應(yīng)商Send out material發(fā)料Send wrong material發(fā)錯料Color mark顏色標識Green mark綠色標識The operator and warehousekeeper check each other 操作員人員和倉庫管理員互相檢驗Return to warehouse

8、 / close off退回倉庫 / 隔離20Turning 車削加工L-35Revolution 轉(zhuǎn)數(shù)Make program 編程A01-002Program checking程序確認Program checking report 程序確認報告（報告編號：LCN-6F050)Corrected the program 修改程序Clamp tooling刀具夾頭緊固No disentangle 要求夾緊無松開動Check tooling and device用工具檢查有無松動Tooling Sheet 刀具清單（編號：LCN-7F106)Check by technic manager 技術(shù)

9、經(jīng)理審核1.Turning Facing光平面Turning tool 車刀 Turning Facing光平面Rev轉(zhuǎn)速3000rad/minF進刀量=0.03mm/rTechnice Size工藝尺寸Reset-up重新調(diào)整2.Drilling hole 鉆孔Drilling tool 鉆頭Center hole中心孔Rev轉(zhuǎn)速2500rad/minF進刀量=0.03mm/r5.0Technice Size工藝尺寸Reset-up重新調(diào)整3.Brilling Hole 鏜孔Boring tool 鏜刀20Hole diameter 孔徑Rev 轉(zhuǎn)速3000rad/minF進刀量=0.02m

10、m/r5.6 +0.2 Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工42Angle 角度20Contracer輪廓儀(DD-0009)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報

11、告編號：A01-002)Close off / Rework隔離 / 返工19Hole diameter 孔徑5.90.1 Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工16Radius 圓角17.5 +0.02/-0.03Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange to

12、ol 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工15Angle 角度14.5+0.2Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工4 .Reamering hole鉸孔Reamering tool 鉸刀32An

13、gle 角度Rev 轉(zhuǎn)速1000rad/minF進刀量=0.02mm/r20Contracer輪廓儀(DD-0009)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工21Hole diameter 孔徑5.5 +0.02/-0.005 Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 3pcs/

14、3HAQL1.0 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework / Scrap隔離 / 返工 / 報廢5.Dilling hole鉆孔Drilling tool 鉆頭Hole diameter 孔徑Rev 轉(zhuǎn)速2500rad/minF進刀量=0.03mm/r10Process technice size過程工藝尺寸Reset-up重新調(diào)整6.Boring hole 鏜孔Boring tool 鏜刀18Hole diameter 孔徑Rev 轉(zhuǎn)速3000rad/minF進刀量=0.02mm/r12.2

15、+0.04/0Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.檢驗報告(報告編號：A01-002) 2.SPC控制Close off / Rework /Sort隔離 / 返工 /全檢37Jumpness全跳動Concentricity Gage同軸度儀(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL

16、1.0 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工Sample 樣件Trial Run試生產(chǎn)Production生產(chǎn)Part/ProcessNo. 零件/過程 編號Process Name/OperationDescription過程名稱/操作描述Machine, Device, Jig,Tools For Mfg. 機器、裝置、夾具、工裝Characteristics特性ProcessCharacteristic Class過程特性分類ProductCharacteristic C

17、lass產(chǎn)品特性分類Methods方法Reaction Plan 反應(yīng)計劃No.編號Product 產(chǎn)品Process過程Product/Process/Spec./Tolerance 產(chǎn)品/過程/規(guī)格/公差Evaluation Measurement Tech.評價/測量技術(shù)Sample樣件Control Method控制方法First Inspection首檢ProcessInspection過程檢查Finalinspection最終檢查7.Turning OutsideDiameter車外圓Turning tool 車刀4Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/

18、min14.03Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工Chamfer 倒角F進刀量=0.03mm/r1.40.015Projector 投影儀(490127)3pcs/ Machine start up orChange tool 3pcs/3

19、HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.檢驗報告(報告編號：A01-002) 2.SPC控制Close off / Rework隔離 / 返工 5Outside diameter 外徑12.60.03Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工1Outside diam

20、eter 外徑16.18 0/-0.04Micrometer 千分尺(025mm)451384833pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.檢驗報告(報告編號：A01-002) 2.SPC控制Close off / Rework隔離 / 返工25Angle 角度45.65Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspectio

21、n report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工8.Cutting Groove 割槽Cutting tool 切斷刀2Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/min 14+0.05Micrometer 千分尺(025mm)451384833pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework /Sort

22、隔離 / 返工/全檢38Roughness 粗糙度F進刀量=0.03mm/rRa1.6Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工11Width寬度2.2 +0.2/0Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0I

23、nspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工8Length 長度11.80.2Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工41Angle 角度31Projector 投影儀(490127)3pcs/ Machine start up orCha

24、nge tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工26Radius圓弧R0.1 +0.1(2X)Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工9.Cutting off 切斷Cutting tool

25、 切斷刀17Length 長度Rev 轉(zhuǎn)速2500rad/minF進刀量=0.03mm/r23.40.1Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工10.Drilling hole鉆孔Drilling tool 鉆頭22Inside diameter 外徑Rev 轉(zhuǎn)速2500rad/min6+0.1Ping gauge 塞規(guī)(UGZ

26、-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工36Concentricity 同軸度Concentricity Gage同軸度儀(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-

27、002)Close off / Rework隔離 / 返工40Roughness 粗糙度F進刀量=0.03mm/rRa6.3Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工14Length 長度90.25Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL

28、1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工33Angle 角度1183Contracer輪廓儀(DD-0009)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影儀(490127)3pcs/ Mac

29、hine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工11.Drilling hole鉆孔Drilling tool 鉆頭Hole diameter 孔徑Rev 轉(zhuǎn)速2500rad/minF進刀量=0.03mm/r10Process technice size過程工藝尺寸Reset-up重新調(diào)整12.Boring Hole 鏜孔Boring tool 鏜刀23Inside diameter 外徑Rev 轉(zhuǎn)速300

30、0rad/minF進刀量=0.02mm/r 8.80.1Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工30Chamfer 倒角0.1*45Projector 投影儀(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection repor

31、t (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工13highness 高度2.5+0.2Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工12highness 高度1.20.025Height Tester030mm(01194)高度規(guī)3pcs/ Machine star

32、t up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工35parallel平行度Dial indicator千分表3pcs/ Machine start up orChange tool3pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工24Inside diameter 外徑13 +0.04Ping g

33、auge 塞規(guī)(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework / Scrap隔離 / 返工 / 報廢13.Turning OutsideDiameter 車外圓Turning tool 車刀6Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/min14.6+0.1Micrometer 千分尺(025mm)451384833pcs/ Mach

34、ine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工39Roughness 粗糙度F進刀量=0.03mm/rRa1.6Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔

35、離 / 返工28Chamfer 倒角0.20.05*45Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工9highness 高度3.8+0.1Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR

36、 A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工29Chamfer 倒角0.20.1*45Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工7highness 高度19.6+0.05/0Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orCh

37、ange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工27Chamfer 倒角0.30.05*20Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工Part/ProcessNo. 零件/過程 編號Proce

38、ss Name/OperationDescription過程名稱/操作描述Machine, Device, Jig,Tools For Mfg. 機器、裝置、夾具、工裝Characteristics特性ProcessCharacteristic Class過程特性分類ProductCharacteristic Class產(chǎn)品特性分類Methods方法Reaction Plan 反應(yīng)計劃No.編號Product 產(chǎn)品Process過程Product/Process/Spec./Tolerance 產(chǎn)品/過程/規(guī)格/公差Evaluation Measurement Tech.評價/測量技術(shù)Samp

39、le樣件Control Method控制方法First Inspection首檢ProcessInspection過程檢查Finalinspection最終檢查-0.1+0.23Outside diameter 外徑27.3 +0.06/+0.02Micrometer千分尺(2550mm)451384833pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.檢驗報告(報告編號：A01-002) 2.SPC控制Close off / Rework

40、/Sort隔離/返工/全檢10highness 高度3.6+0.05Height Tester030mm(01194)高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工34Concentricity 同軸度Concentricity Gage同軸度儀(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0In

41、spection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工42Chamfer 倒角Projector 投影儀(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工42Chamfer 倒角Projector 投影儀(490127)3pcs/ Machine start up orChange to

42、ol1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Rework隔離 / 返工30Cleaning 清洗Automatic ultrasoniccleaning (MachineNo.:Q01)Different parts mix不同的零件混合在一起Washing basket清洗藍內(nèi)Dempty washing basket使用空的清洗籃Visual check目視檢查100%/Shift100%Production flow shee生產(chǎn)流轉(zhuǎn)單 （編號：LCM-7F015) Cle

43、ar / Inform to leader清理/通知組長超聲波清洗機 (設(shè)備編號：Q01) Different batches aremix不同批次混在一起Different color of flowsheet不同顏色流轉(zhuǎn)單Machine no. card on thewashing basket機器號牌放進清洗籃Visual check目視檢查10pcs/Shift100%Production flow shee生產(chǎn)流轉(zhuǎn)單 （編號：LCM-7F015) Inform to leader通知組長Cuting oil not clean up油污沒有清洗干凈Consistency 濃度Cons

44、istency 4%2%Consistency濃度檢測儀(設(shè)備編號：080923)10pcs/Shift100%Note formClose off / Rework隔離 / 返工Temperature溫度655Thermometer溫度計Note formClose off / Rework隔離 / 返工Time時間30 Minutes / Basket30分鐘 / 籃Set up the washing machine設(shè)定清洗機時間Note formClose off / Rework隔離 / 返工Change washing solution更換清洗液1times / 15 daysVi

45、sual check目視檢查Note formChange thewashing solution更換洗滌劑Part Surface bumps零件表面碰傷Patrs quantity零件數(shù)量1 layer of parts on thewashing basket清洗籃內(nèi)只能放1層零件Check by 20 times magnifier20倍放大鏡目視檢查10pcs/Shift100%Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Sorting隔離 / 全檢40Plating 電鍍Salt Spray Test 鹽

46、霧試驗198H Salt Spray Tester 鹽霧試驗箱3pcs/Plating start up orAdd liquor Inspection report檢驗報告（報告編號：*）Close off / Rework隔離 / 返工43Plating thickness 鍍層Zn:510mx-ray fluorescence testerX-熒光射線測試儀3pcs/Plating start up orAdd liquor Inspection report檢驗報告（報告編號：*）Close off / Rework隔離 / 返工50Final inspection 成品檢驗Surfa

47、ce bumps表面碰傷Parts accumulate零件堆積Put in tray one by one放進盤子排序擺放Check by 20 times magnifier20倍放大鏡目視檢查100%100%Inspection report (PIR A01-002)檢驗報告(報告編號：A01-002)Close off / Sorting隔離 / 全檢Surface is dirty表面有臟物 Appointed inspection area指定檢查區(qū)Visual check目視檢查100%100%Inspection report (PIR A01-002)檢驗報告(報告編號：A

48、01-002)Close off / Rework隔離 / 返工60Packing包裝Plastic tray塑料托盤Box 紙箱Wood block木板Parts surface damage零件損壞Special packing material專用包材Visual check目視檢查Every batch每批次Every batch每批次Check List 檢查清單Rework 返工Quantity數(shù)量60pcs/ tray300pcs/boxVisual check目視檢查Every batch每批次Every batch每批次Check List 檢查清單Rework 返工Different batches aremix不同批次混在一起Label on every tray每盤貼標簽Visual check目視檢查100%P