鉆機(jī)天車防碰儀說明書(共22頁)

1、精選優(yōu)質(zhì)文檔-傾情為你奉上目 錄 1 概述22 功能及特點23 技術(shù)指標(biāo)34 工作原理35 操作說明46 安裝說明97 其他注意事項10CONTENTS 1 Summarize.112 Function and characteristic.113 Technology index.134 Operating principle.135 Handle explanation156 Assemble explanation227 Other matters needing attention.23鉆機(jī)游車高度數(shù)顯防碰儀使用說明書概 述 鉆機(jī)游車高度數(shù)顯防碰儀是在吸收了國內(nèi)外電子行業(yè)微電腦控制方面

2、的先進(jìn)技術(shù)基礎(chǔ)上，以人機(jī)智能化控制程序，并結(jié)合各油田現(xiàn)場的特殊環(huán)境而研制開發(fā)設(shè)計的?？娠@示油車運(yùn)行的位置高度，提供上防碰預(yù)警信號，還增加了大鉤運(yùn)行速度、時間顯示等功能，來保證大鉤在設(shè)定的區(qū)域內(nèi)安全運(yùn)行。功能及特點l 實時顯示大鉤相對于鉆臺面的高度，同時用模擬高度直觀的顯示大鉤所處的位置。l 當(dāng)大鉤達(dá)到設(shè)定的預(yù)警高度時，進(jìn)行聲光報警，當(dāng)達(dá)到設(shè)定的防碰高度的時候，在聲光報警的同時，還提供剎車控制信號。l 采用大尺寸的LCD顯示屏，顯示運(yùn)行的高度值。采用中英文兩種語言顯示，友好的人機(jī)界面，可使用戶根據(jù)屏上的提示，快速操作和正確使用儀表。l 除了顯示高度外，還提供了時間顯示和鉤速顯示，為司鉆提供便利。

3、l 采用了不銹鋼觸摸鍵盤，美觀大方，防水密封，操作可靠，壽命長，故障少。l 采用拉紋不銹鋼作為面版，整體效果好，美觀大方。l 傳感器采用特殊電路和機(jī)械加工，工作穩(wěn)定。技術(shù)指標(biāo)l 高度顯示范圍： -440.00米l 模擬顯示范圍： -435.00米l 防碰高度設(shè)定范圍：035.00米l 預(yù)警距離設(shè)定范圍：29米l 防碰輸出： DC24Vl 輸入電源： AC200V±15% 5060HZl 功率消耗： 15Wl 使用溫度范圍： -20 80工作原理 鉆機(jī)游車高度數(shù)顯防碰儀是石油鉆機(jī)大鉤運(yùn)行高度指示與防碰控制的自動監(jiān)控裝置。微電腦控制器可以通過輸入的初始參數(shù)：滾筒直徑、滾筒有效長度、鋼絲繩

4、直徑、滑輪組數(shù)，計算出滾筒每層平均纏繩圈數(shù)。通過輸入的操作參數(shù)：初始層數(shù)和初始層圈數(shù)，以及由傳感器得到滾筒的角位移計算出滾筒旋轉(zhuǎn)當(dāng)前纏繩直徑下大鉤的運(yùn)行行程。初始狀態(tài)，微電腦控制器要求輸入大鉤在鉆臺面高度下滾筒軸上的鋼絲繩層和圈數(shù)，傳感器采集滾筒角位移信號，輸入中央控制器的微電腦芯片，經(jīng)過計算后,得到大鉤的運(yùn)行高度，并在柱狀液晶與字符液晶屏中顯示即時的模擬與數(shù)字的大鉤高度，且與事先已設(shè)定上防碰高度比較，當(dāng)?shù)竭_(dá)報警線時開始報警，到達(dá)上防碰位置時給電-氣控制閥發(fā)出接通信號，電-氣控制閥導(dǎo)通控制防碰機(jī)構(gòu)動作，實現(xiàn)防碰安全操作。操作說明1.開機(jī)連接好傳感器電纜和電源電纜，按“電源”鍵，打開， 如下圖：

5、看到上面的畫面時，按上鍵或著下鍵，選擇需要的語言。2.正常工作界面語言選擇完后，就進(jìn)入了正常的工作界面，如下圖：正常的工作界面上，有數(shù)字高度、模擬高度、鉤速、時間和操作提示顯示。在非防碰狀態(tài)下，按“設(shè)定”鍵，可進(jìn)入系統(tǒng)菜單，按“向上”鍵，可使高度值歸零，按“向下”鍵，刷新屏幕。3.參數(shù)設(shè)定 在正常工作界面中，要想設(shè)定參數(shù)，按“設(shè)定”鍵可以進(jìn)入?yún)?shù)菜單界面，如圖1： 圖1根據(jù)屏幕下方的操作提示，可選擇要設(shè)定的參數(shù)項。3-1系統(tǒng)參數(shù)說明要想設(shè)定，系統(tǒng)參數(shù)，移動光標(biāo)，到此項上，然后按“設(shè)定”鍵，即可進(jìn)入，如下圖：上面的畫面，就是系統(tǒng)參數(shù)設(shè)定界面，用戶根據(jù)需要，按照屏幕下方的操作提示，可修改相應(yīng)的參數(shù)

6、項。3-2初始設(shè)定說明 要想設(shè)定初始設(shè)定，返回到圖1畫面，然后移動光標(biāo)到此項上，然后按“設(shè)定”鍵，即可進(jìn)入，如下圖：上面的畫面，就是初始設(shè)定設(shè)定界面，用戶根據(jù)需要，按照屏幕下方的操作提示，可修改相應(yīng)的參數(shù)項。下面對幾個參數(shù)說明一下： 層-指的是鋼絲繩纏到滾筒上的層數(shù) 圈-指的是鋼絲繩沒有纏滿滾筒上的層的圈數(shù) 高度設(shè)定-可將大鉤的高度，強(qiáng)制為從此高度值起測量 信號導(dǎo)向-在初次裝上儀表，當(dāng)大鉤的運(yùn)行方向，和高度值的變化向反時，可通過此項來修正 每圈脈沖-指的是傳感器轉(zhuǎn)一圈時，輸出的脈沖，方便于，以后維修時，配用其他脈沖數(shù)的傳感器3-3防碰設(shè)定說明要想設(shè)定防碰設(shè)定，返回到圖1畫面，然后移動光標(biāo)到此項

7、上，然后按“設(shè)定”鍵，即可進(jìn)入，如下圖：上面的畫面，就是防碰設(shè)定設(shè)定界面，用戶根據(jù)需要，按照屏幕下方的操作提示，可修改相應(yīng)的參數(shù)項。下面對幾個參數(shù)說明一下： 上防碰高度-用來設(shè)定剎車的高度 報警距離-上防碰之前的一段預(yù)警距離 下放提示-用來提示大鉤的下放高度3-4系統(tǒng)自檢說明要想設(shè)定系統(tǒng)自檢，返回到圖1畫面，然后移動光標(biāo)到此項上，然后按“設(shè)定”鍵，即可進(jìn)入，如下圖：上面的畫面，就是系統(tǒng)自檢設(shè)定界面，用戶根據(jù)需要，按照屏幕下方的操作提示，可進(jìn)行相應(yīng)的操作。3-5時鐘設(shè)定說明要想設(shè)定時鐘設(shè)定，返回到圖1畫面，然后移動光標(biāo)到此項上，然后按“設(shè)定”鍵，即可進(jìn)入，如下圖：上面的畫面，就是時鐘設(shè)定設(shè)定界面

8、，用戶根據(jù)需要，按照屏幕下方的操作提示，可進(jìn)行相應(yīng)的操作。安裝說明傳感器的安裝拆掉滾筒軸軸頭離合器的風(fēng)葫蘆，將傳感器可靠的連接在滾筒軸端部（或水葫蘆的軸端）。將離合器的風(fēng)葫蘆上在傳感器上，連接后應(yīng)檢查連接是否可靠，保證與滾筒軸同心。傳感器殼體上為7針信號插座，將傳感器連接電纜的7孔插頭插入并旋緊。另一端接在司鉆房的傳感器輸入7針信號插座上，或儀表上。中央控制器的安裝中央控制器為嵌入式安裝結(jié)構(gòu)，在司鉆臺面板上按照結(jié)構(gòu)尺寸開孔，并將中央控制器可靠的固定在司鉆臺面板上。將電源線的4孔插頭插入中央控制器后的4針插座內(nèi)并旋緊，電源線的另一頭可靠的與房體內(nèi)的電源相聯(lián)接。電-氣控制閥的安裝按照氣路連接關(guān)系連

9、接電磁閥，電磁閥電纜線5P插頭插入中央控制器的插座內(nèi)。 插座說明：電源 電磁閥 傳感器開關(guān)量輸出1開關(guān)量輸出21AC220VL124V1信號A1開關(guān)觸點11開關(guān)觸點12AC220VN2GND2信號B2開關(guān)觸點22開關(guān)觸點233324V33444GND567其他注意事項1.在按鍵時,速度不要太快,而且還要確保按鍵完全按下。2.當(dāng)儀表在工作過程中，如果出現(xiàn)突然不顯示，這是由于外部供電電源的不穩(wěn)定，使儀表內(nèi)部保護(hù)動作造成的。只要重新開一次機(jī)就可解決。3.當(dāng)在工作過程中,如果出現(xiàn)無法確定的原因時,最好的辦法是重新開機(jī)一次.Summarize That the floating drilling mac

10、hine vehicle altitude number displays defending against touching an instrument is on the advanced technology basis having absorbed the home and abroad electron industry microcomputer controlling aspect , uses intellectualized man-machine under the control of procedure, and is tied in wedlock every p

11、eculiar oil field scene environment but develops the design developing's. Working location of display oil vehicle altitude, provide have gone ahead defending against touching early warning signal , have increased big hooks running functions such as speed , time display , have come to ensure that

12、 big hooks work in the area inner safety setting up.Function and characteristicl Real time location got along by big hooks demonstrating big hook altitude relative to the drill table top , using the penetrating display simulating altitude at the same time.l Big hooks carry out acousto-optic warning

13、when reaching the early warning altitude setting up, should reach defending against setting up when touching altitude , provide the brake control signal in acousto-optic warning simultaneous.l Adopt the big dimensions LCD display screen , the value demonstrating working altitude. Adopt bilingual dis

14、play of middle English , the amicable man-machine interface , may make a consumer use appearance according to the upper hint of screen , fleetness operation and rightness.l Have provided time display and fast display of hook , have provided to the driller besides demonstrating the altitude outside,

15、to facilitate.l Has the adopt stainless steel to touch a keyboard , artistic but unaffected , water-proof the strong point sealing off , handling a Q-percentile life, malfunction are few.l Adopt good , artistic but unaffected to pull lines stainless steel as printing plate , overall effect.l The sen

16、sor adopt peculiar circuit and machine work , the job is stable.Technology indexl The altitude demonstrates range： -440.00ml Simulate display range： -435.00ml Defend against touch altitude range：035.00ml Early warning distance sets up range：29ml Defend against touch output： DC24Vl Import a power sou

17、rce： AC200V±15% 5060HZl Power is consumed： 15Wl Use temperature range： -20 80Operating principle That the floating drilling machine vehicle altitude number displays defending against touching an instrument is that big petroleum drilling machine hooks run altitude instruct and defend against tou

18、ch the automatic monitoring device controlling. The microcomputer controller can pass input initial parameter: Cylinder diameter , the effective length of cylinder , steel wire rope diameter , pulley block number, the each tier calculating out a cylinder winds the rope number of turns averagely. Pas

19、s the input operation parameter: The present calculating out cylinder revolution as well as the initial tier of numbers and initial tier of circles number, getting the cylinder angular displacement from the sensor winds the down big rope diameter hooks operation route or distance of travel. The stee

20、l wire rope that initial state , the microcomputer controller demand to import big hooks on highly lower drill table top roller spindle composes in reply tier a number of turns , the sensor collects the cylinder angular displacement signal , the microcomputer chip , course importing central authorit

21、y controller secretly scheme against the queen , get big hooks operation altitude, and shape liquid crystal and the character liquid crystal screen are hit by display in post immediately the simulation and digital big hook altitude , begin to give an alarm and comparing with already set up having go

22、ne ahead in advance defending against touching an altitude, while getting to the line giving an alarm, Get to the connection signal controlling the valve effluence to electricity- gas when going ahead defending against touching location, the gas control valve conducts an electricity- defending again

23、st under the control of touching organization action , come true defending against touching safe operation.Handle explanation1. Start upFinish linking sensor cable and feed cable , open up , pursue as follows according to "power source" key,：When seeing the tableau above,having pushed down

24、 a key or being burning the language that the key , choice need down.2. Interface working regularlyLanguage choice has completed the day afer tomorrow , will have entered the interface working regularly, has pursued as follows:The regular job has figure altitude , speed , time and operation simulati

25、ng altitude , the hook to point out display on the interface. Under must defend against bump against circumstances, may enter the system menu , push down "to upper " key according to "setting up" a key,may make altitude value make zero , push down "to the time of" key ,

26、 redraw.3. The parameter is set up In the interface working regularly, need to think of set-up parameter , can enter a parameter if the menu interface, pursuing 1 according to "setting up" a key: Picture 1The operation according to screen down part is pointed out, but is chooses the parame

27、ter item needing to set up.3-1 system parameter is explainedNeed to want to set up, "system parameter " , move a cursor , come here going ahead, and then pursue as follows according to "setting up" a key , being and entering:The tableau above, is to set up an interface "syst

28、em parameter " , the consumer is based on need, the operation according to screen down part prompts, modification corresponding parameter item.3-2Initial set up is explainedAnd then need to want to set up "initial set up " , come back to pursuing 1 tableau, displacement cursor comes h

29、ere going ahead, and then pursues as follows according to "setting up" a key , being and entering:The tableau above, is to set up an interface "initial set up " , the consumer is based on need, the operation according to screen down part is pointed out, but is revise the correspo

30、nding parameter item. Face the several parameters explanation once down:Tier- is that the steel wire rope winds tier of numbers on arriving at a cylindercircle- Tier of numbers of turns referring to on being that the steel wire rope does not wind the full cylinderThe altitude is set up- May to be th

31、at altitude value gets measurement herefrom with big hooks altitude , forceSignal guiding- And fix an instrument in the first time dress, ding-dang big hooks operation direction, altitude value change comes to amend to opposing time, but passing this itemEvery marks pulse with a circle- Referring to

32、 is that the pulse outputing, goes to the lavatory when being maintained on the hereafter, is qualified for with the sensor that pulse counts other when the sensor makes one circles3-3Defend against bump against set up explanationAnd then need to think of set up "defend against bump against set

33、 up ", come back to pursuing 1 tableau, displacement cursor comes here going ahead, and then pursues as follows according to "setting up" a key , being and entering:The tableau above, is to set up an interface "initial set up " , the consumer is based on need, the operation

34、according to screen down part is pointed out, but is revise the corresponding parameter item. Face the several parameters explanation once down:Go ahead defending against touching an altitude- Be used to set up the altitude putting on the brakesDistance giving an alarm- Go ahead defending against bu

35、mp against prior to a segment of early warning distanceBe transferred to work at lower levels a hint- Be used to be transferred to work at lower levels an altitude pointing out big hooks's3-4 Self check up explains systemAnd then need to want to set "system self check up up" , come bac

36、k to pursuing 1 tableau, displacement cursor comes here going ahead, and then pursues as follows according to "setting up" a key , being and entering:The tableau above, is to set up an interface "system self check up " , the consumer is based on need, the operation according to s

37、creen down part prompts, may carry out corresponding operation.3-5The clock sets up explanationAnd then need to want to set up "a clock set up ", come back to pursuing 1 tableau, displacement cursor comes here going ahead, and then pursues as follows according to "setting up" a k

38、ey , being and entering:The tableau above, is to set up an interface "the clock sets up " , the consumer is based on need, the operation according to screen down part is pointed out, but is carry out corresponding operation.Assemble explanationThe sensor installation Take down roller spind

39、le axis head clutch wind bottle gourd , the reliable connection of sensor axis in roller spindle telos (or the water hyacinth is held). Clutch wind bottle gourd is mounted on the sensor, the queen who links up should examine that connection is reliable or not , guarantee and the roller spindle are w

40、ith one heart. The sensor is 7 injection signal socket on monoblock , insertion and the whorl tighten 7 hole attachment plug of sensor connection cable. On importing 7 injection signal socket in driller house sensor, appearance mounts another head joint. Installation of central authority controllerCentral authority controller is to implant style assembling structure, before department drill floor face ply go ahead according to structure dimension Kaikong, and with