焊接工藝評(píng)定A106B

1、LGCPFCC管 道PROJECT FOR PIPINGDocument No：YJ-VCM-PQR001Document Title：碳鋼管道焊接工藝評(píng)定報(bào)告PROCEDURE QUALIFICATIONG RECRD FOR CARBON STEEL PIPING發(fā)行：中國(guó)石油天然氣第一建設(shè)公司Issued by：China Petroleum First Construction CorporationREV.CA:IdenticalB:ModifiedC:NewNo. of pages of Attachments(if any) are as follows:Attachment N

2、o:SIGNER簽名DATE日期編制Prepared By審核Checked By批準(zhǔn)Approved By批準(zhǔn)Approved ByCPFCCLGXINDA修改評(píng)語(yǔ)Modification-Observation中國(guó)石油天然氣第一建設(shè)公司編制的文件未經(jīng)本公司同意不得外用、復(fù)印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.中國(guó)石油天然氣第一建設(shè)公司China P

3、etroleum First Construction Corporation焊接工藝評(píng)定報(bào)告Procedure Qualification Record評(píng)定標(biāo)準(zhǔn)/Qualified StandardJB4708-2000焊接方法/Welding ProcessGTAW+SMAW焊接位置/Welding Position5G接頭類(lèi)型/Type of JointBUTT規(guī)格/Specs168.28×18.26mm母材/Base MaterialA106 GrB填充材料/Filler MaterialE4315(J427)+H08Mn2SiA文件類(lèi)型：評(píng)定報(bào)告/Document type

4、 :Qualification Report 級(jí)別 無(wú)/Class NAYJ-VCM-PQR-001發(fā)行：中國(guó)石油天然氣第一建設(shè)公司Issued by：China Petroleum First Construction Corporation中國(guó)石油天然氣第一建設(shè)公司編制的文件未經(jīng)本公司同意不得外用、復(fù)印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.報(bào)告號(hào)Re

5、p. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A目錄/Contents頁(yè)/Page 1/11目 錄/Contents1.修改頁(yè)/Revision page/結(jié)論頁(yè)/Conclusion page. 22.焊接工藝數(shù)據(jù)單/Welding procedure data sheet p1/2. 33.焊接工藝數(shù)據(jù)單/Welding procedure data sheet p1/2. 44.有效范圍/Range of validity. 55.焊接試驗(yàn)報(bào)告/Welding test report. 66.力學(xué)性能試驗(yàn)報(bào)告/Test

6、s report of mechanical property. 7附件/Appendix射線(xiàn)探傷報(bào)告/Radiographic examination report橫向拉伸試驗(yàn)報(bào)告/Transverse tensile test彎曲試驗(yàn)報(bào)告Bend test report硬度試驗(yàn)報(bào)告/Hardness test報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A修 改 版 頁(yè) / 結(jié) 論Revision Page /Conclusion Page頁(yè)/Page 2/11技術(shù)規(guī)程修改Revision of TS評(píng)論Com

7、ments此版為翻譯修改A版This edition is inEnglish and revised A本版第一次發(fā)布 The first issuance根據(jù)JB47082000According to JB47082000報(bào)告的結(jié)論/Conclusion of the report by接受/Accepted 不接受/Rejected 名字 簽字Name Signature日期 Date名字 簽字Name Signature日期 Date報(bào)告 Report編寫(xiě)Prepared by審核Reviewed by批準(zhǔn)Approved by報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(G

8、TAW+SMAW) V5G翻譯修改版 ARev. interpret A試驗(yàn)接頭/Test Coupon頁(yè)/Page 3/11焊接工藝數(shù)據(jù)單/Welding Procedure Data Sheet P1/2 破口準(zhǔn)備圖/Edge Preparation Drwaing焊道分布圖/Pass Arrangement Drawing60±5°18.260-30-3312345母材/Base Metal部件 1/Component 1部件 2/Component 2鋼號(hào)/GradeASTM SA106 Gr.BASTM SA106 Gr.B爐批號(hào)/Heat or Lot NoNA

9、NA尺寸/Dimensions168.28×18.26mm168.28×18.26mm接頭類(lèi)型/Type Of Joint對(duì)接接頭（V形坡口）/Butt Weld(V Groove)準(zhǔn)備方式/Preparation Method熱切割和打磨或機(jī)加工Oxygen cutting and grinding or machining組對(duì)方式/Fit-up Method加絲GTAW點(diǎn)焊包括在焊縫中GTAW tack welds with filler metal(included in the weld)清潔/Cleaning 鋼絲刷和或打磨清潔/Brushing and / or

10、 Grinding預(yù)熱溫度/Preheating Temp max： NA 層間溫度/Interpass Temp max： 200 后熱處理Postheating Treatment后熱處理溫度/Postheating Temp： NA 后熱保持時(shí)間/Postheating Holding Time： NA h消除應(yīng)力熱處理Stress relievingHeat treatment加熱速率/Heating Rate NA /h保持溫度/Holding Temp NA 保持時(shí)間/Holding Time NA h冷卻速率/Cooling Rate NA /h報(bào)告號(hào)Rep. NoA106Gr.

11、B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A試驗(yàn)接頭/Test Coupon頁(yè)/Page 4/11焊接工藝數(shù)據(jù)單/Welding Procedure Data Sheet 焊道類(lèi)型/Type Of Passes第一焊道1st Pass第二、三焊道2nd,3rd Pass第四、五焊道4th,5th Pass焊接位置和方向Welding Position&Direction5G5G5G焊接方法/Welding ProcessGTAWSMAWSMAW填充材料（焊絲或藥皮焊條）Filler Material(wire or covered el

12、ectrode)鋼號(hào)Grade牌號(hào)/TradeH08Mn2SiAE4315(J427)E4315(J427)AFNORNANANAAWSNANANA尺寸(mm)/Dimensions2.53.24.0極性/Polarity正接反接反接保護(hù)氣體ShieldingGas種類(lèi)Grade焊接/Welding氬氣NANA背面/BackingNANANA流量Flow(1/min)焊接/Welding5-12NANA背面/BackingNANANA非熔化電極種類(lèi)Refractory Electrode Grade鎢極WCE-20NANA直徑(mm)/Diameter極性/Polarity2.5,正接NANA

13、電氣參數(shù)Electrical Parameters類(lèi)型（交流或直流）Type(AC or DC)直流/DC直流/DC直流/DC電流范圍Current Range(A)80-11090-120140-180電壓范圍Voltage Range(V)10-1520-2520-25送絲速度/Wire Feed Speed(m/min)NANANA焊接速度/Travel Speed(cm/min)4-76-96-12線(xiàn)能量/Heat Input(KJ/cm)NANANA線(xiàn)性焊道或擺動(dòng)焊道String Bead or Weave Bead線(xiàn)性焊道擺動(dòng)焊道擺動(dòng)焊道工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. No

14、A106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/page 5/11焊 接 工 藝 評(píng) 定 的 有 效 范 圍RANGE OF VALIDITY OF WELDING PROCEDURE QUALIFICATION1車(chē)間（或現(xiàn)場(chǎng)）/Shop(or site)：中國(guó)石油一建公司任一車(chē)間或現(xiàn)場(chǎng)/Workshop or site of CPFCC2母材鋼種/Base Matal Grade符合國(guó)標(biāo)JB47082000：A106 Gr.B / 或者相當(dāng)Accord J

15、B47082000：A106 Gr.B /or Equivalent3母材形式和尺寸/Base Metal Shape and Dimensions適用于JB47082000 5mmt36.52mm的所有對(duì)接焊縫/所有厚度的角接焊縫。Scope: JB47082000 5mmt36.52mm Butt Welding/All thickness for Fillet Weld.4焊接方法/Welding processes GTAW+SMAW·點(diǎn)焊/Tack Welding： GTAW·第一焊道/First Pass and Second Pass： GTAW·填

16、充焊道/Filling Passes： SMAW5填充材料和保護(hù)介質(zhì)/Filler Materials and Shielding Media填充材料/Filler Materials：Wire H08Mn2SiA 2.5mm和E4315，3.2mm4.0mm保護(hù)氣體/Shielding Gas：8-15L/min, 流量/Flow ：8-15L/min 6接頭類(lèi)型/ Type of Joint對(duì)接和角接/ Butt Weld and Joint Weld7焊接位置和方向/Welding Position and Direction所有位置/All8焊接參數(shù)/Welding Parameter

17、s焊接電流 GTAW Welding current：3.2mm,80110ASMAW Welding current：4.0mm,90120A9熱處理/Heat Treatment NA 工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/page 6/11焊接試驗(yàn)報(bào)告/WELDING TEST REPORT焊工姓名:馬學(xué)利Welder Name: Ma Xueli焊工代號(hào):5A1Identification焊道分布

18、圖Pass ArrangementDrawing12345地點(diǎn):Site:日期/Date:2003-8-15焊接方法/Welding Process: GTAW+SMAW焊接位置/Welding Postion:6G母材Base metal鋼號(hào)/Grade: A106Gr.B類(lèi)/組別/Spec.No.:P-1-1 to P-1-1規(guī)格/Specs: 168.28×18.26mm焊接設(shè)備/Welding Equipment:焊道序號(hào)Pass No.填充材料Filler material電流(A)I電壓(V)U焊接速度Cm/minTravelSpeed線(xiàn)能量(KJ/cmMax.)Heat

19、Input保護(hù)氣體Shielding Gas層間溫度InterpassTemp()牌號(hào)Trade直徑批號(hào)LotNo.類(lèi)型Type流量Flow L/min正面Face背面Back1H08Mn2sSiA2.5NA80-11010-154-7NAAr.8-15NANA2J4273.2NA90-12020-256-9NANANANA2003J4274.0NA140-18020-256-9NANANANA200預(yù)熱溫度/Preheating Temp.: NA 后熱溫度/Post-heating Temp.: NA 保持時(shí)間/Holding time: NA h檢查員姓名/Inspector Name:

20、 簽字/Signature: 日期/Date: 工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/page 7/11力學(xué)性能試驗(yàn)報(bào)告/TESTS REPORT OF MECHANICAL PROPERTY 見(jiàn)附件. See appendix 射線(xiàn)探傷報(bào)告: RADIOGRAPHIC EXAMINATION REPORT橫向拉伸試驗(yàn)報(bào)告: TRANSVERSE TENSILE TEST彎曲試驗(yàn)報(bào)告: BEND TEST

21、 REPORT硬度試驗(yàn)報(bào)告: NA HARDNESS TEST工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/page 8/11拉伸試驗(yàn)報(bào)告/TENSILE TEST REPORT1焊縫熔敷金屬拉伸試驗(yàn)/CYLINDRICAL TENSILE TEST IN THE WELD DEPOSIT標(biāo)記Mark直徑（mm）溫度T()屈服強(qiáng)度s（MPa）拉伸強(qiáng)度b（MPa）延伸率A %截面收縮率Z %要求值Required試

22、驗(yàn)值Obtained要求值Required試驗(yàn)值Obtained要求值Required試驗(yàn)值Obtained要求值Required試驗(yàn)值Obtained14155402415500標(biāo)記Mark截面積Section(mm)載荷（N）F0.002載荷（N）FmL0(mm)評(píng)價(jià):/Comments符合/Conform不符合Not Conform2.焊接接頭橫向棱形拉伸試驗(yàn)/TRANSVERSE PRISMATICE TENSILE TEST標(biāo)記Mark寬度Width(mm)厚度Thickness(mm)截面積Section(mm)溫度Temp.()拉伸強(qiáng)度（MPa）破斷位置FracturePosit

23、ion備注Remark要求值Required試驗(yàn)值Obtained評(píng)價(jià):/Comment 見(jiàn)后附頁(yè)SEE ATTACHMENT符合/Conform不符合/Not Conform名字 簽字NameSignature日期/Date報(bào)告/Report編寫(xiě)Prepared by審核Reviewed by批準(zhǔn)Approved by工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/page 9/11沖擊試驗(yàn)報(bào)告/IMPACT T

24、EST REPORT標(biāo)記Mark類(lèi)型Type寬度Width(mm)厚度Thickness(mm)截面積Section(mm)溫度Temp.()數(shù)值/Value(daj/cm2)供參考Forinformation要求值Required試驗(yàn)值Obtanined最小Min.平均Aaev單個(gè)Ind.平均AaevAB評(píng)價(jià):/Comment 見(jiàn)后附頁(yè)SEE ATTACHMENT符合/Conform不符合/Not ConformA:纖維斷裂百分率/Percentage of Fibrous FractureB:橫向膨脹/Lateral Expansion名字 簽字NameSignature日期/Date報(bào)告/Report編寫(xiě)Prepared by審核Reviewed by批準(zhǔn)Approved by工藝評(píng)定 /P.Q.R.報(bào)告號(hào)Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標(biāo)準(zhǔn)或程序Standard or ProcedureJB4708-2000頁(yè)/pa