高壓除氧器中英文說明書

1、高壓除氧設(shè)備 high pressure deaerating equipment安 裝 使 用 說 明 書Installation and Operation Manual目 錄CONTENTS一、設(shè)備簡介1. Equipment Introduction二、結(jié)構(gòu)及原理2. Construction and Function三、除氧設(shè)備的安裝3. Design, manufacture, installation and inspection of deoxygenating equipment四、除氧設(shè)備的運行4. Operation of Deoxygenating Equipment五

2、、除氧設(shè)備的檢驗5. Inspection of Deoxygenating Equipment六、除氧設(shè)備的停運保護6. Protection of Non Operating Deoxygenating Equipment七、供貨范圍7. Scope of Supply八、附設(shè)備外形圖8. Outline Drawing of Equipment一、 設(shè)備簡介1. Equipment Introduction本設(shè)備用于鍋爐給水的除氧。This equipment is used to deoxygenate the boiler feedwater.1、本設(shè)備為熱力噴霧淋水盤式除氧裝置，由

3、高壓除氧器與除氧水箱組成，用于電站鍋爐給水的除氧。在正常工作下，利用汽輪機抽汽或壓力得到控制且具有安全瀉放裝置的汽源作為加熱蒸汽，將進入除氧器的水加熱到與除氧器運行壓力相對應的飽和蒸汽溫度，根據(jù)道爾頓定律，將溶于水的氧與二氧化碳等非凝結(jié)氣體除去，達到標準規(guī)定的除氧水，儲存在除氧水箱中，隨時準備供給用水的需要。1). This deaerating equipmentis of spray and packing type, consisting of high pressure deaerator and storage tank. It is applied to feedwater deo

4、xygenation of power station boiler, hot water boiler and other hot water equipment. In normal working condition, turbine's extraction steam or other steam source which pressure is under control and has safety relief device will be used as heating steam to heat the water entering the deaerator to

5、 the saturation steam temperature corresponding to the operation pressure of the deaerator. According to the Dalton Law, it will eliminate uncondensable gases dissolved in the water, such as oxygen and carbon dioxide, etc., so that the deoxygenated water will satisfy the standard requirements. The d

6、eoxygenated water will be stored in the storage tank for supply at any time.2、本設(shè)備適用于在設(shè)定、滑壓力下作定壓運行。定壓運行時，備用加熱蒸汽通過電動調(diào)節(jié)閥進入除氧器。根據(jù)除氧器內(nèi)部的設(shè)定壓力為0.147MPa.a，自動調(diào)節(jié)閥開度，以控制入口加熱蒸汽量。2). This equipment is applicable to constant pressure and sliding pressure operation under the set pressure. Constant pressure operati

7、on under the set pressure ,The heating steam of Assistance enters the deaerator through the motor operated adjust valve. According to the internal set pressure (0.147Mpa.a) of the deaerator, it will automatically adjust the valve opening to control the flow of the inlet heating steam.3、高壓除氧器采用雙封頭臥式結(jié)

8、構(gòu)，通過支座坐落在水箱筒體上，水箱采用雙封頭臥式結(jié)構(gòu)，除氧器及水箱通過下水管和蒸汽連通管進行連通，維持除氧器和水箱壓力平衡，保證設(shè)備安全穩(wěn)定運行。3). The high pressure deaerator adopts double-head horizontal construction , Pass to pay to install in the storage tank tube body top, The storage tank adopts double-head horizontal structure.connecting with storage tank cylind

9、er by the downcomer and steam connecting pipe, Maintain the pressure balance about the deaerator and the storage tank, Promise an equipments a safety and stabilize to circulate.4、高壓除氧器設(shè)有（A48Y-16C）型彈簧全啟式安全閥作為瀉放裝置，安全閥的開啟壓力和數(shù)量見設(shè)備圖紙。4). The high pressure deaerating equipment is equipped with (A48Y-16C)

10、spring full opening safety valve as pressure relief device. For the opening pressure of safety valve and number , please refer to the equipment drawing.5、在水箱筒體上設(shè)有2對就地磁翻板水位計，用于現(xiàn)場觀察，還根據(jù)需要設(shè)有3對平衡容器，用于遠方水位顯示及報警、控制水位，當水位高于預定值時，及時發(fā)出高水位溢流放水信號，自動開啟氣動調(diào)節(jié)閥進行排水，以維持水箱中的正常水位，保證設(shè)備穩(wěn)定運行。另設(shè)2對備用水位測量接口，便于用戶根據(jù)需要設(shè)置水位控制儀表。

11、5). There is two group local magnetic conversion water level gauge equipped on the storage tank cylinder for local observation. According to requirement, it is also equipped with three group of balance vesse for remote water level indication and alarm. When water level is higher than the predefined

12、value, it will give emergency drain signal and automatically open the air control regulates valve. It is equipped with two group of balance vessel to provide water level automatic adjust valve with water level signal to control the water level of the storage tank and for remote indication or as a st

13、andby.二、 結(jié)構(gòu)及原理2. Construction and Function1、高壓除氧器按水流方向，由上而下，分為排汽區(qū)段，空間區(qū)（除氧區(qū)）和填料區(qū)段。主凝結(jié)水及補給水，以及各處合格的疏水進入除氧器水室內(nèi)，在壓差的作用下，經(jīng)多只彈簧噴嘴，在壓差的作用下形成射流噴射，形成傘狀的水膜裙，加熱蒸汽由淋水盤填料層側(cè)面進入，在淋水盤間折流穿行，與入口水逐級相遇，進行熱質(zhì)交換。將入口水加熱到與除氧器運行壓力相對應的飽和蒸汽溫度，溶解于水中的氧氣及不凝結(jié)氣體，自水中逸出，經(jīng)除氧器（頭）上部的汽水分離裝置和排汽管匯集管，排入大氣，排氧門可以根據(jù)出水含氧量指標的變化，及時進行調(diào)整開度，以保證在出水含氧

14、量達標的情況下節(jié)能。入口水在空間區(qū)內(nèi)完成一次除氧，在淋水盤層完成二次除氧。除氧水由除氧器自流而下，經(jīng)下水管自由下落，匯集于除氧水箱內(nèi)。除氧器端部還設(shè)有高加疏水管，為減少高加疏水對除氧器內(nèi)件的沖擊，設(shè)有不銹鋼擋板，對進入的高加疏水進行汽水分離。這種除氧器的傳熱系數(shù)較高，可在較短的時間內(nèi)將水加熱到要求的狀態(tài)，達到除氧效果。1). According to the flowing direction of the water, from top to bottom, the high pressure deaerator is divided into steam venting section,

15、spray device (consisting of water inlet pipe assembly and nozzle), space section and packing section. The main condensed water, feedwater make-up and all other qualified drains enter the spray device of the deaerator. Under the effect of pressure difference, the rotational water spray down like the

16、shape of membrane from the Several spring coils spray a mouth. Heat steam from pour the water dish filler layer on the side into, at pour the water dish fold to flow to wear a line. The primary heating steam rises from the bottom of the packing, passing through the packing and the water distribution

17、 spacers, it passes through the hollow part and outside surface of the water skirt inside, and gradually meets the inlet water to perform heat exchange. When the inlet water is heated to the saturation steam temperature corresponding to the operation pressure of the deaerator, the oxygen and other u

18、ncondensable gases dissolved in the water will be isolated from the water and vented to the atmosphere through the vent pipe of the steam/water separator at the top of the deaerator. The inlet water implements the first deoxygenation in the spray atomization section and finishes the second deoxygena

19、tion in the packing. The deoxygenated water flows down in the deaerator, passing through the water distribution pipe of the storage tank, It is collected in the storage tank. Establish H.P. heater drain inlet at the end of deaerator , For reduce H.P. heater drain inlet to in addition to the impact o

20、f the piece inside the oxygen machine, Establish the stainless steel blocks plank, H.P. heater drain inlet to carry on separation towards enter of highly.The heat transfer coefficient of this kind of deaerator is high; it can heat the water to satisfy the requirements in short time and reach the deo

21、xygenation and heating effect.2、除氧水箱由臥式筒體和兩個封頭焊制而成，水箱兩端設(shè)有兩個供檢修和維護用的人孔。筒體內(nèi)設(shè)有多道T型加強圈，以保證水箱的強度和剛性。除氧水箱內(nèi)設(shè)不銹鋼再沸騰輔助加熱管，啟動時或需要時，加熱蒸汽通過沸騰管上的小孔，沸騰鼓泡，將水箱內(nèi)給水進行再加熱升溫。水箱底部設(shè)有3個除氧水（下水管）出口，下水管頂部設(shè)有特殊的防旋渦裝置，防止出水在給水泵處產(chǎn)生汽蝕。水箱側(cè)面設(shè)有高位排水（溢流）管，當水箱水位超過高水位時，由DCS發(fā)出信號，開啟氣動調(diào)節(jié)閥進行高水位放水，以保證設(shè)備正常運行。在水箱上部還設(shè)有設(shè)有給水再循環(huán)接管，該管深入水箱上部空間，給水由管上諸

22、多小孔均勻噴出，均勻的灑在水箱水箱面上，以減少水面波動，水箱上部可能滯留的氣體，通過蒸汽連通管排至除氧器空間內(nèi)，直至通過除氧器頂部的排氧門排出，維持除氧器穩(wěn)定安全運行。水箱上留有就地水位測量接口和遠傳水位測量接口，就地壓力、溫度和遠傳壓力、溫度測口，便于就地觀察水位、壓力和溫度，并實現(xiàn)遠方控制水位、壓力和溫度。). Ys-180 storage tank is welded by horizontal cylinder and two heads, and there are two manholes at its two ends for checking and maintenance.

23、There are a lot of T-shaped stiffeners in the cylinder to guarantee the strength and rigidity of the storage tank. The storage tank is equipped with reboiling auxiliary heating pipe, this heating pipe adopts main pipe branch structure, if necessary, the heating steam boils and bubbles up through the

24、 nozzles and holes in the boiling pipe to heat the feedwater. The storage tank bottom establishes 3 in addition to the oxygen water(enter water a tube) export， It is equipped with a special anti-vortex device to prevent cavitations in the feedwater pump. There are high level drain （Overflow to flow

25、）pipes a on the side of the storage tank, when the water level of the storage tank exceeds the high water level, the electric contacts will give signals to open motor operated valve for draining. At the top part of the storage tank, there is equipped with feedwater recycle nozzle, this pipe is deepl

26、y inserted in the upper space of the storage tank, the feedwater sparges out through the holes in it and is evenly sprinkled on the surface of the storage tank to reduce the fluctuating of the water. The gas which may be detained in the top of the tank will be vented to the deaerator through the pip

27、es connecting storage tank and deaerator, so as to maintain the stable and secure operation of the deaerator. Stay the water level diagraph to connect and Far EasTone Telecommunications Co., Ltd water level diagraph to connect right on the spot on the water tank, right on the spot the pressure,tempe

28、rature and Far EasTone Telecommunications Co., Ltd pressure,temperature measure, easy to observe the water level,pressure and temperature right on the spot, and carry out the far-away place control water level,pressure and temperature.三、除氧設(shè)備的安裝3. Design, manufacture, installation and inspection of d

29、eoxygenating equipment1、本設(shè)備的安裝，應符合固定式壓力容器安全技術(shù)監(jiān)察規(guī)程，GB150-1998鋼制壓力容器，電站壓力式除氧器安全技術(shù)規(guī)定，JB/T10325-2002鍋爐除氧器技術(shù)條件及電力建設(shè)施工及驗收技術(shù)規(guī)范（汽輪機機組篇）的規(guī)定。油漆，包裝，運輸按JB/T4711-2003壓力容器涂敷與運輸包裝執(zhí)行。1). Design, fabrication, inspection, test and acceptance criteria of this equipment shall comply with the requirements of GB150-1998

30、"Steel Pressure Vessels", "Supervision Regulation on Safety Technology For Stationary Pressure Vessel " and JB/T10325-2002 " Boiler in addition to oxygen machine technique condition ",and under supervision of "Supervision Specification For Technology And Safety of

31、Pressure Vessels"and The installation of the equipment shall be in accordance with DLJ53-81 "Construction And Acceptance Criteria of Power Plant Building (turbine)". Painting, packing and transportation of the equipment shall comply with the requirements of JB/T4711-2003 "Paintin

32、g, Packing And Transportation Of Pressure Vessels".2、現(xiàn)場組裝的焊縫應符合設(shè)計圖紙（設(shè)備系統(tǒng)圖）技術(shù)要求中的規(guī)定。2). The welding seam assembled at site shall comply with the regulations of the technical requirements in the design drawings.3、水箱安裝式就位找平，除氧器保持垂直。水箱的鞍座面及基礎(chǔ)臺板，在水箱就位前，必須清掃干凈平整?；瑒又ё臐L體，位置安裝應適當，滑動支座底板長圓孔在安裝時，應在水箱膨脹方向

33、留有足夠的膨脹間距?；瑒又ё牡啬_螺栓應采用兩個螺母，第一個擰緊后，倒退一圈。再用第二個螺母鎖緊。3). The storage tank shall be horizontal, and the deaerator shall be perpendicular to the base plate and seating support of the storage tank. Before the storage tank takes its place, the movable seating support must be cleaned clearly, and the install

34、ation position shall be proper. When installing, the oblong hole of the movable seating support shall have sufficient expansion space in the storage tank's expansion direction. The anchor bolt of the movable seating support shall be fastened by two nuts, after the first one is tightened, unscrew

35、 it one turn, then use the second nut to tighten it up.4、設(shè)備組裝完畢后，保溫前按圖紙要求進行水壓試驗，若發(fā)現(xiàn)缺陷，及時采取措施處理，處理后再做水壓試驗，直至合格。 4). After the equipment is assembled, it shall be hydrostatic tested before performing thermal insulation according to the requirements in the drawing. If defect is found, timely measures s

36、hall be taken to deal with it. After the treatment, perform hydraulic test again, till the equipment is acceptable.5、水壓試驗合格后，將設(shè)備內(nèi)部清掃干凈，外表面補涂防銹漆，然后進行保溫施工，保溫按設(shè)計院設(shè)計要求進行。5). After passing the hydraulic test, clean the inside of the equipment, paint it with antirust paint according to the drawing, then p

37、erform thermal insulation, the thermal insulation shall be done as the design requirements of the Designing Institute.6、檢查設(shè)備內(nèi)部部件完整、齊全，并按圖紙安裝正確。安裝后，對各部件進行調(diào)試，各閥門開啟靈活、可靠、無卡澀現(xiàn)象，動作準確無誤。水箱在充水過程中，觀察水位計指示準確。6). Check if the inner parts of the equipment are complete, and properly installed according to the d

38、rawings. After installation, adjust each part and check if the valves are flexible and reliable without block and if the action is correct. During feeding water in the storage tank, observe if the indication of water level meter is correct.7、安全閥在安裝時，應先調(diào)整其開啟壓力，并應保證其靈活、無卡澀現(xiàn)象，關(guān)閉后，無泄漏現(xiàn)象。7). When install

39、ing the safety valve, adjust its opening pressure first and guarantee it is flexible without block; after closing, it has no leakage phenomenon.8、（單室）平衡容器的水位高度，采用模擬信號，使其在水箱正常水位高度時，差壓變送器輸出的電流信號為0mA，水箱水位變化時，遠方顯示水位裝置所顯示的水位，與就地水位計保持一致。 8). Control the water level of the balance vessel, and use analog si

40、gnal to make the current signal sent by the differential pressure transmitter is 0mA when the storage tank is at the normal water level. When the water level of the storage tank changes, the water level displayed by the remote indication shall be the same as that of local water level gauge.9、氣動高水位溢流

41、調(diào)節(jié)閥用DCS信號試驗，動作靈活、準確。與水箱水位保持一致，在高水位位置時，應發(fā)出高水位信號，開啟氣動電動調(diào)節(jié)閥放水。9). Use analog signal test to check if the action of the motor（the air control） operated water level adjust valve is flexible and correct, and consistent with the water level of the storage tank. In the high level position, it shall give hig

42、h water level signal to open the drain motor （the air control）operated valve.四、除氧設(shè)備的運行4. Operation of Deoxygenating Equipment本設(shè)備的運行，由電廠根據(jù)熱力系統(tǒng)的具體情況擬訂運行規(guī)程。The operation rules of this equipment shall be made by the power station according to the specific condition of its heating system.本說明書所列，僅供參考。This

43、 manual is only for reference.運行方式要點：The main points of its operation modes:1、啟動。1,start. 在初次啟動和經(jīng)過較長期停用后啟動，水箱內(nèi)空洞無水，應首先經(jīng)管道輸入化學除鹽水或凝結(jié)水。啟動時，必須以打循環(huán)的方式加熱存水。從水箱流出的水經(jīng)過管道流向?qū)Ｓ玫脑傺h(huán)泵，升壓后流向除氧器，打開備用汽源，在除氧器內(nèi)加熱再循環(huán)水，加熱后此水流入水箱，如此往復，水箱內(nèi)存水逐步加熱升溫，在除氧器內(nèi)壓力由大氣壓上升到0.147MPa.a時，可以做定壓運行。啟動時，適當開啟除氧器上部排汽門、水位計、及平衡容器操作閥門，其它閥門暫時關(guān)閉

44、。Because the water tank is empty in first startup and startup after non-operation for a long time, it should be filled with chemical desalting water or condensed water through the pipe. When startup, do heat the remaining water in cycle mode. The water flowing out of the tank flows into the special

45、re-circulating pump through pipe and then into the deaerator after pressure rise. Turn on the standby steam source and heat the re-circulating water in the deaerator, after which this water will flow into the tank. The remaining water in the tank will be gradually heated and warmed up by repeated do

46、ing like this. When the pressure in the deaerator rises from atmospheric pressure to 0.147MPa.a, run at fixed pressure. When startup, open the upper exhaust valve, water gauge and balancing vessel operating valve of deaerator appropriately and close other valves temporarily.2、轉(zhuǎn)入正常運行2,Turn to go into

47、 normal movement 啟動過程結(jié)束后，轉(zhuǎn)入正常運行時，可以先通水側(cè)，把來自低壓加熱器的主凝結(jié)水等水源通入除氧器水室，以進入除氧器除氧，可在0.147MPa.a下做定壓運行，其余各進出閥門開啟，除氧水箱的出水流向給水泵升壓送入高加或鍋爐。Turn to go into after starting the process be over normal circulate, Can first water side, Come from low-pressure heating apparatus of main condense a water etc. The headwaters

48、 open into in addition to the oxygen machine water room with enter in addition to in addition to oxygen, The oxygen machine can do to certainly press movement under the 0.147 MPa.a, The rest is each to pass in and out the valve door to open, In addition to of the oxygen water tank water current is t

49、oward the water supply pump rises to press to send to go into high add or boiler.當機組負荷升至20%時，應把汽源自動切換到四段抽汽，同時關(guān)閉備用汽源，除氧器自動進入滑壓除氧。Should derive from a vapor to move to cut over to fourth segments to take out a vapor when crash a set of burden rise to 20%, Close the back up vapor source in the meantime

50、, In addition to the oxygen machine enters to slip to press automatically in addition to oxygen.在正?；瑝哼\行時，加熱蒸汽（四段抽汽）不需調(diào)節(jié)，主汽管不設(shè)調(diào)節(jié)閥。用戶必須在備用汽源上設(shè)置蒸汽調(diào)節(jié)閥，當?shù)拓摵苫蛐枰度雮溆闷磿r，對備用汽源作壓力調(diào)節(jié)，也可在此工作狀況下做定壓運行。In normal sliding pressure operation, it is not required to control the heat-up of the steam (section 4 steam ex

51、traction) or set control valve on the main steam pipe. The user must set the steam control valve on the standby steam source and control the pressure at low load operation or running the standby steam source is necessary, or run at fixed pressure in this operating condition. 除氧器本體設(shè)有遠傳壓力傳輸，一旦運行壓力超過設(shè)定

52、壓力，應實現(xiàn)報警。此時應關(guān)閉汽源，防止除氧器超壓或爆破。用戶應考慮把甩負荷信號連接到加熱蒸汽（四段抽汽）管道上的抽汽止回閥，一旦汽輪機突然甩負荷時立即關(guān)閉抽汽止回閥，防止除氧器內(nèi)蒸汽反沖入汽輪機。In addition to the oxygen machine essence establishes the Far EasTone Telecommunications Co., Ltd pressure to deliver, Once circulating pressure to exceed enactment pressure should carry out to report t

53、o the police.Should close the vapor source at this time, Prevent°from in addition to the oxygen machine is super to press or blow up.The customer should consider jilt the burden signal to link to heat the vapor check valve in take out of the steam(four the segments take out a vapor) piping, onc

54、e the vapor round the machine jilts burden suddenly close to take out the vapor check valve immediately, Prevent°from in addition to the oxygen steam inside the machine is anti- to hurtle into the vapor round machine.3、在升負荷至額定工況過程中，水位自動調(diào)節(jié)等各自動控制設(shè)施投入運行，并調(diào)整合適。調(diào)整排汽閥門開度在合適位置，注意觀察各項儀表。3,During the pe

55、riod of rising to carry to the sum to settle the work condition, The water level regulates to wait each auto control facilities devotion movement automatically, And adjust accommodation.Adjust the row vapor valve door opens a degree in the suitable position, Noticing to observe various appearances.4

56、、當負荷降至20%以下時，應自動關(guān)閉抽汽閥門，同時打開備用起源進汽閥，使除氧器維持在0.147MPa.a壓力下定壓運行。4,Be burden to decline to 20% following, Should the auto close take out the vapor valve door, Openning the back up origins to enter the vapor valve in the meantime, Make in addition to the oxygen machine maintains under the 0.147 MPa.a pres

57、sure to certainly press movement.5、停運時先停汽，關(guān)閉抽汽閥門，然后再停水側(cè)。5,Stop luck stop a vapor first, Close to take out the vapor valve door, Then stop a water side. 在突然甩負荷時，應立即關(guān)閉進汽閥，防止蒸汽倒灌汽輪機。While jilting burden suddenly, Should close immediately into the vapor valve, Keep steam from pour to infuse the vapor ro

58、und machine.6、運行中需注意事項6.Precautions in operation6.1 加熱蒸汽采用汽輪機低一級抽汽，不得采用高一級抽汽。當機組啟動或低負荷運行時，可根據(jù)加熱蒸汽參數(shù)（或另用輔助汽源）。 確定除氧器的運行壓力，如必須使用高一級抽汽時，應考慮十足的安全措施。本設(shè)備在任何情況下，嚴禁超設(shè)計壓力運行.6.1The heated steam shall adopt low-level extraction steam of turbine, not high-level extraction steam . When the unit is started or in

59、low load operation, the operation pressure of the deaerator could be determined according to the parameters of the heating steam (or use another auxiliary steam source). If it must use high level extraction steam, adequate safety measures must be taken into consideration. In any cases, it is strictly forbidden to operate this equipment under the pressure exceeding the design pressure.6.2 開進水閥向除氧器送水時，水量應緩慢地增加或減少，不允許有較