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1、系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 2 頁共 165 頁 目 錄 CATALOG序號 試驗項目 頁數(shù)No. TEST ITEMS PAGE0. 試驗一般要求,準(zhǔn)備及組織 9GENERAL REQUIREMENTS, PREPARATION AND ORGANIZATION OF TESTS 1.0 甲板設(shè)備系泊試驗 10 DOCK TRIAL OF DECK MACHINERY 1.1 舵機及舵角裝置 11 STEERING GEAR AND RUDDER ANGLE INDICATOR 1.2 錨機系泊試驗 14 DOCK TRIA

2、L OF ANCHOR WINDLASSES 1.3 艉絞盤機系泊試驗 16 DOCK TRIAL OF AFT. CAPSTAN WINCHES 1.4 艏側(cè)推裝置系泊試驗 17 DOCK TRIAL OF BOW THRUSTER 1.5 救生艇降落和回收試驗 19 LAUNCHING AND RECOVERING TEST OF LIFEBOAT 1.6 舷梯強度試驗 21 STRENGTH TEST OF ACCOMMODATION LADDER 1.7 門窗蓋沖水及報警 23 WATER TEST AND ALARM FOR DOORS AND WINDOWS 1.8 食品吊/救生筏

3、/救助艇負(fù)荷試驗 25 LOAD TEST OF PROVISION /LIFERAFT / RESCUE BOAT CRANE 1.9 艙口蓋裝置試驗 27 TEST OF HATCH COVERS 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 3 頁共 165 頁序號 試驗項目 頁數(shù)No. TEST ITEM PAGE2.0 機艙設(shè)備及其他系統(tǒng)設(shè)備的系泊試驗 30 DOCK TRIAL OF EQUIPMENT IN ENGINE ROOM AND OTHER SYSTEM 2.1 主機和可調(diào)槳系統(tǒng)系泊試驗 31 MAIN ENGINE A

4、ND CPP 2.2 柴油發(fā)電機組試驗 48 TEST OF MAIN DIESEL GENERATOR SETS 2.3 應(yīng)急柴油發(fā)電機組試驗 56 TEST OF EMERGENCY DIESEL GENERATOR SET 2.4 軸帶發(fā)電機 60SHAFT GENERATOR 2.5 空調(diào)系統(tǒng)試驗 62 TEST OF AIR CONDITIONING SYSTEM 2.6 食品冷藏系統(tǒng)試驗 64 TEST OF REFRIGERATING INSTALLATION 2.7 分油機試驗 65 TEST OF SEPARATOR 2.8 CO2釋放報警系統(tǒng)、火災(zāi)報警系統(tǒng)和貨艙煙霧探測系統(tǒng)

5、 66TEST OF CO2 SYSTEM,F(xiàn)IRE ALARM SYSTEM AND CARGO HOLD SMOKE DETECTOR SYSTEM2.9 全船通風(fēng)系統(tǒng) 70 VENTILATION SYSTEM OF THE WHOLE VESSEL 2.10 艙底水抽吸和分離試驗 72 SUCTION AND SEPARATE TEST OF BILGE WATER 2.11 衛(wèi)生污水處理裝置效用試驗 74 TEST OF SEWAGE TREATMENT SYSTEM 2.12 機艙吊車吊重試驗 75 TEST LOAD OF E/R CRANE 2.13 機修設(shè)備效用試驗 76 T

6、EST OF SHIP WORKSHOP OUTFIT 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 4 頁共 165頁序號 試驗項目 頁數(shù)No. TEST ITEMS PAGE2.14 油水分離器效用試驗 77 TEST OF OILY WATER SEPRATOR 2.15 速閉閥遙控操縱系統(tǒng)效用試驗 78 TEST OF REMOTE QUICK-CLOSING VALVES 2.16 燃油鍋爐與廢氣鍋爐系統(tǒng)試驗 79 TEST OF OIL-FIRED BOILER AND EXHAUST GAS BOILER SYSTEM 2.17

7、燃油供給系統(tǒng)及燃油單元 84 FUEL OIL FEEDING SYSTEM AND FUEL OIL UNIT 2.18 空氣壓縮機及空氣系統(tǒng) 86 AIR COMPRESSOR AND AIR PIPING SYSTEM 2.19 水消防系統(tǒng) 88 WATER FIRE FIGHTING SYSTEM 2.20 制淡裝置 89 FRESH WATER GENERATOR 2.21 液位測深系統(tǒng)試驗 90 TEST OF LEVEL SOUNDING SYSTEM 2.22 燃油注入、溢流及輸送系統(tǒng)試驗 91 FO FILLING, OVERFLOW AND TRANSFER SYSTEM

8、2.23 油渣輸送系統(tǒng)試驗 93 SLUDGE TRANSFER SYSTEM 2.24 滑油輸送及主機潤滑系統(tǒng) 94 LUB. OIL TRANSFER AND MAIN ENGINE LUBRICATING SYSTEM 2.25 淡水冷卻系統(tǒng) 95 FRESH WATER COOLING SYSTEM 2.26 海水冷卻系統(tǒng) 96 SEA WATER COOLING SYSTEM 2.27 壓載/自動平衡系統(tǒng) 97 BALLAST/AUTOMATIC ANTI-HEELING SYSTEM 2.28 飲用水和淡水系統(tǒng) 100FRESH AND POTABLE WATER SYSTEM 系

9、泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 5 頁共 165 頁序號 試驗項目 頁數(shù)No. TEST ITEM PAGE 3.0 電氣設(shè)備系泊試驗 101 DOCK TRIALS OF ELECTRICAL EQUIPMENT 3.1 主配電板.應(yīng)急配電板試驗 102 TEST OF MAIN SWITCHBOARD AND EMERGENCY SWITCHBOARD 3.2 主機應(yīng)急車鐘系統(tǒng) 107 M.E. EMERGENCY TELEGRAPH SYSTEM 3.3 冷藏箱插座及監(jiān)視系統(tǒng) 108 REEFER CONTAINER SOCK

10、ETS AND MONITOR SYSTEM 3.4 備用泵的自動轉(zhuǎn)換 109 AUTOMATIC CHANGE-OVER OF STAND-BY PUMP 3.5 輪機員呼叫.值班報警系統(tǒng) 110 ENGINEER CALLING AND ENGINE DUTY 3.6 報警燈柱系統(tǒng) 111 ALARM COLUMN SYSTEM 3.7 報警監(jiān)視系統(tǒng) 112 MONITOR ALARM SYSTEM 3.8 應(yīng)急切斷系統(tǒng) 113 EMERGENCY SHUTDOWN SYSTEM3.9 總報警系統(tǒng) 121 GENERAL ALARM SYSTEM 3.10 駕駛室值班報警系統(tǒng) 122 WA

11、TCH ALARM SYSTEM IN BRIDGE 3.11 航行設(shè)備報警系統(tǒng) 124 NAUTICAL ALARM SYSTEM 3.12 病員呼叫系統(tǒng) 126 HOSPITAL CALLING SYSTEM 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 6 頁共 165 頁序號 試驗項目 頁數(shù)No. TEST ITEMS PAGE 3.13 冷庫報警系統(tǒng) 127 COLD CHAMBER SYSTEM 3.14 氣霧笛系統(tǒng) 128 HORN SYSTEM 3.15 主甲板水密門關(guān)閉指示 129 INDICATION OF MAIN DEC

12、K WATERTIGHT DOORS CLOSING 3.16 旋轉(zhuǎn)窗.刮雨器效用試驗 130 TEST OF CLEAR VIEW SCREEN AND WINDOW WIPERS 3.17 照明系統(tǒng)效用試驗 131 TEST OF ILLUMINATION SYSTEM 3.18 信號燈、航行燈效用試驗 132 TEST OF SIGNAL LANTERN AND NAVIGATION LANTERN3.19 自動化充放電板效用試驗 133 TEST OF AUTOMATICALLY CHARGING AND DISCHARGING 3.20 廚房設(shè)備及洗衣設(shè)備效用試驗 134 TEST

13、OF GALLY AND LAUNDRY EQUIPMENT 3.21 船內(nèi)通訊設(shè)備效用試驗 135 TEST OF INTERIOR COMUNICATION EQUIPMENT 3.22 助航設(shè)備系泊試驗 136 DOCK TRIAL OF NAVIGATION EQUIPMENT 3.23 無線電通訊系統(tǒng) 139RADIO COMMUNICATION SYSTEM3.24 自動舵系統(tǒng) 140AUTO-PILOT SYSTEM3.25 主機命令打印機 141MAIN ENGINE COMMAND PRINTER 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA

14、 TRIALS第 7 頁共 165頁序號 試驗項目 頁數(shù)No. TEST ITEMS PAGE 4.0 航行試驗 142 SEA TRIALS 4.1 主機和可調(diào)槳航行試驗 143 MAIN ENGINE AND CPP SEA TRIAL 4.2 航速的測定 148 SPEED TEST4.3 慣性試驗 149INERTIAL TRIAL4.4 Z形縱試驗 150 ZIGZAG TEST 4.5 回轉(zhuǎn)試驗 151 TURNING TRIAL 4.6 初始回轉(zhuǎn)試驗 152 PRIMITIVE TURNING TRIAL 4.7 威廉遜溺水救生試驗 153 WILLAMSON RESCUE MA

15、NEUVER 4.8 錨設(shè)備試驗 154 ANCHOR GEAR TEST4.9 噪音測量 155 NOISE MEASUREMENT 4.10 艙室振動測量 156 VIBRATION MEASUREMENT FOR ACCOMMODATION 4.11 艏側(cè)推裝置效用試驗 158 TEST OF BOW THRUSTER 4.12 舵機和操舵試驗 159 STEERING GEAR AND STEERING TEST 4.13 自動操舵儀效用試驗 160 TEST OF AUTOPILOT4.14 航向穩(wěn)定性試驗 161COURSE STABILITY TEST 系泊及試航試驗大綱PROG

16、RAM OF DOCK TRIALS AND SEA TRIALS第 8 頁共 165 頁序號 試驗項目 頁數(shù)No. TEST ITEMS PAGE4.15 制淡裝置效用試驗 162TEST OF FRESH WATER GENERATOR 4.16 無人機艙效用試驗 163 TEST OF UNATTENDED ENGINE ROOM 4.17 航行設(shè)備效用試驗 164 TEST OF NAVIGATION EQUIPMENT4.18 廢氣鍋爐航行效用試驗 165 TEST FOR EXAUST BOILER 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA T

17、RIALS第 9 頁共165頁 序號 試驗項目:試驗一般要求、準(zhǔn)備及組織NO.: 0 TEST ITEM: GENERAL REQUIREMENTS , PREPARATION AND ORGANIZATION OF TESTS1. 本大綱包括系泊試驗及航行試驗,各項目的試驗程序由負(fù)責(zé)船舶建造的管理部門決定。This program covers operation tests and acceptance during dock trials and sea trials.The sequence of every item is determined by the management r

18、esponsible for the construction of vessel.2. 本大綱試驗項目的要求,適用于續(xù)造的姐妹船。Requirements for the test items in this program are applicable for sister-ship.3. 在各項目試驗開始前,各有關(guān)人員應(yīng)熟悉該項設(shè)備的使用說明書及相關(guān)的施工設(shè)計圖紙。Prior to starting of tests, persons involved should make themselves familiar withoperation instructions and relev

19、ant shop design drawings.4. 本大綱所包括的各設(shè)備以及與其相關(guān)連的各系統(tǒng)可以同時進行試驗。This program covers simultaneous tests of the equipment involved together with the acting jointly system. Owner will be invited by modification for inspection. 5. 試驗需由船級社驗收時,試驗記錄須經(jīng)船級社驗船師過目。Record of delivery-acceptance tests are to be witness

20、ed by the classification surveyor if it is requested.6. 船東代表可參加所有項目的試驗。Owners representatives have the right to attend the tests of all the items.7. 試驗結(jié)果由船廠質(zhì)檢處檢驗員記錄于規(guī)定的表格上。The results of tests will be recorded in stipulated forms by surveyor of shipyards quality control department. 系泊及試航試驗大綱PROGRAM

21、OF DOCK TRIALS AND SEA TRIALS第 10 頁共165 頁 序號 試驗項目:甲板設(shè)備系泊試驗總則 NO.: 1.0 TEST ITEM:GUIDE FOR DOCK TRIAL OF DECK MACHINERY1.0.1 本項目包括全船甲板及相關(guān)部分設(shè)備的系泊試驗。This item consist of the dock trial for all deck machinery and relevant equipment.1.0.2 本項目所有系統(tǒng)及其設(shè)備試驗之前應(yīng)檢查其系統(tǒng)的安裝是否與圖紙一致,并安裝完整。 Check the completeness of t

22、he installation of systems which is in compliance with the drawings before the tests of all systems and equipment.1.0.3 各系統(tǒng)及其設(shè)備的機械、液壓和電氣部分應(yīng)同時進行試驗,并做記錄。 Carry out the test of mechanical, hydraulic and electric part of each system and equipment simultaneously and record the results. 系泊及試航試驗大綱PROGRAM O

23、F DOCK TRIALS AND SEA TRIALS第11 頁共165頁 序號 試驗項目:舵機及舵角裝置NO.: 1.1 TEST ITEM:STEERING GEAR AND RUDDER ANGLE INDICATOR1.1.1 舵機控制和報警系統(tǒng)等設(shè)備安裝完畢,檢查系統(tǒng)及接線完整性和正確性。 Check the accuracy and completeness of the system and its wiring condition after finishing the installation of rudder control and alarm system etc.

24、equipment.1.1.2 報警監(jiān)視系統(tǒng)已投入運行。 Monitoring system of alarm has been put into running.1.1.3 檢查液壓管路系統(tǒng)安裝的正確性。 Check the proper installation of hydraulic piping system.1.1.4 測量1號,2號液壓泵電機絕緣電阻,應(yīng)不小于1M。 Measure the insulation resistance of the electric motor of hydraulic pump no. 1 and no.2., which will be not

25、 less than 1 M.1.1.5 試驗舵機報警系統(tǒng):檢查在舵機間的報警箱、集控臺上報警扳和駕駛臺上控制板的報警 功能。Test alarm system of steering gear: Check the proper function of alarm for alarm cabinet in steering gear room, alarm system AAOO in ECR, alarm panel in ECC and control panel in bridge. 1號,2號泵電源故障報警 alarm for power failure of pump no.1 a

26、nd no.2 1號,2號控制單元電源故障報警 alarm for power failure control unit no.1 and no.2 1號,2號泵過載報警 alarm for overload of pump no.1 and no,2 1號,2號泵斷相故障 alarm for breakdown of phase-sequence for pump no.1 and no.2 1號,2號泵油位低報警 alarm for servo oil level low for pump no.1 and no.2檢查延伸至報警系統(tǒng)報警顯示柜AA00的報警功能:Check the pro

27、per function of alarm extended to alarm indication box AA00 of alarm system:1號舵機報警 alarm for steering gear no.12號舵機報警 alarm for steering gear no.2 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第12 頁共165頁 序號 試驗項目: 舵機及舵角裝置NO.: 1.1 TEST ITEM: STEERING GEAR AND RUDDER ANGLE INDICATOR1.1.6 在舵機旁泵控制箱和駕控臺控制

28、板起動或停止液壓泵,測量各泵電機起動電流、工作 電流。 Local starting or stopping control of hydraulic pump in pump control box at steering gear and control panel in bridge. Measure the starting current and working current for electric motors of each pump.1.1.7 進行操舵試驗:舵機各泵應(yīng)分別使舵葉在0°左35°0°右35°0°交替 進行。試驗

29、時測定從左舷30°到右舷35°所使用的時間應(yīng)25s, 雙泵時12.5 Performance of steering gear: each pump of steering gear should perform the rudder blades respectively from 0°to 35°(port) to 0°to 35°(starboard) to 0°alternatively. During the test, shifting time from 30°(port side) to 35

30、76;(st.board side) measured should be less than 25. For double pumps not less than 12.5.1.1.8 舵角零位校準(zhǔn)。 Perform the calibration of rudder with angle at 0°.1.1.9 檢查約37°時限位開關(guān)的可靠性。 Check reliability of the acting of limit switch with rudder angle of 37°.1.1.10 檢查應(yīng)急操舵按鈕進行操舵功能的正確性和可靠性。 Check

31、 the proper function and reliability of steering by emergency steering push button.1.1.11 檢查液位系統(tǒng)中壓力限制閥的調(diào)定壓力前級安全閥壓為125bar,后級為156bar。 Check that the set value of relief valve in pump and hydraulic system should be 125 bar and156 bar. 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第13 頁共165頁 序號 試驗項目: 舵機

32、及舵角裝置NO.: 1.1 TEST ITEM: STEERING GEAR AND RUDDER ANGLE INDICATOR1.1.12舵角指示器校核:檢查機艙、集控室、駕控臺及兩翼控制臺的舵角指示器安裝接線正確性。使舵處于零位狀態(tài),檢查每個舵角指示器的指示是否指在零位。進行左,右操舵試驗時,核對每個舵角指示器動作是否同步,指示是否正確。各舵角指示誤差應(yīng)小于下述范圍:舵角0°時±1°舵角0°15°時±1°舵角15°35°時±1° Test of rudder position i

33、ndicators: Check the correct installation and wiring of rudder position indicators respectively in engine room, ECR, bridge and bridge wings console. Put the rudder at 0°position. Check all the rudder position indicators and see whether they are in 0°position .Check the proper function of

34、each rudder position indicator acting simultaneously with correct indication during steering to port or starboard side. The admissible error of each rudder angle should be less than: ±1°with rudder at 0° ±1°with rudder at 0°15° ±1°with rudder at 15°3

35、5° 系泊及試航試驗大綱PROGRAM OF DOCK TRIALS AND SEA TRIALS第 14 頁共165 頁 序號 試驗項目:錨機系泊試驗 NO.: 1.2 TEST ITEM:DOCK TRIAL OF ANCHOR WINDLASSES1.2 錨機系泊試驗 Anchor winch test.1.2.1 檢驗系統(tǒng)的完整性和電氣系統(tǒng)接線的正確性。 Check completeness of system and correct wiring of electric system.1.2.2 測量錨機液壓泵電機及控制箱冷態(tài)絕緣電阻應(yīng)不小于1兆歐。 Check cold

36、insulation resistance of hydr pump motor of anchor windlasses and control box, which should be not less than 1M. 1.2.3 空載正、倒車交替連續(xù)運轉(zhuǎn)試驗共30分鐘。 Continuous running test without load for ahead and astern alternatively in total 30 min. 正車空載運轉(zhuǎn)15分鐘。 ahead running without load for 15 minutes.倒車空載運轉(zhuǎn)15分鐘。 aster

37、n running without load for 15 minutes.錨機應(yīng)無異常發(fā)熱及敲擊聲。試驗后測量電機及控制箱熱態(tài)絕緣電阻應(yīng)不小于1兆歐。No abnormal heat generating and noise of striking for anchor windlasses happened. After the test, measure the thermal insulation resistance of electric motor and control box, which should be not less than 1M.1.2.4空載狀態(tài)下進行離合器掛上及脫開和剎車試驗3次。 Carry out test three tim

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