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1、Always be sure that blades are properly seated in knives and that knives are properly closed and/or fastened together before use. 總是確保刀片正確地在刀俏內(nèi);在非使用時(shí),刀總是合著的。特別提醒:當(dāng)心您的另一只手的拇指受傷第1頁(yè)/共28頁(yè)A dull blade requires more force and is more likely to slip than a sharp one. Change the blade whenever it starts to

2、tear instead of cut.一個(gè)鈍的刀片需要更大的力量,更有可能比鋒利的刀片滑過(guò)。無(wú)論何時(shí)損壞時(shí)均需要更換刀片Always use sharp blades.總是使用鋒利的刀片第2頁(yè)/共28頁(yè)不能接受的刀具 Blades which are longer than 2-3 centimeters. If too long, the knife will bend and break causing injury. 伸出的刀片超過(guò)23 cm,如太長(zhǎng)的話,刀容易折斷并產(chǎn)生傷害 Non-retracting blade. A blade which is not covered pose

3、s a serious safety threat. 不能收縮的刀片 Some “Home made” without good quality 刀殼做工粗糙第3頁(yè)/共28頁(yè)Always keep your free hand (and other body parts) away from the line of the cut.總是讓另外一只手(或其他身體部位)遠(yuǎn)離切割的沿線及區(qū)域Always wear a cut resistant glove on your free hand while cutting with a razor knife.用美工刀切割時(shí)總是戴防割手套第4頁(yè)/共28

4、頁(yè)Cut Resistant Gloves防割手套第5頁(yè)/共28頁(yè)P(yáng)ossible Impacts可能的不良后果 傷害你的身體或其他人 Hurt your body and others 潛在的給客戶造成的危害一個(gè)小刀片頭可能混在包裝盒內(nèi)運(yùn)至客戶處 a potential danger to the customer should a piece end up in a box going to a customer.第6頁(yè)/共28頁(yè)安全刀具第7頁(yè)/共28頁(yè)安全刀具第8頁(yè)/共28頁(yè)Safety knife安全刀具割皮/修邊/ 裁皮(倉(cāng)庫(kù)) : 自動(dòng)收回刀片第9頁(yè)/共28頁(yè)兄弟工廠事故信息 Ja

5、rudo 6-15-06Employee tried to cut a leather hide that was damaged. He took the piece and cut it in the air with the authorized blade. The blade lacerated the back of his thumb creating a deep wound, cutting the tendon of the finger. 員工試圖給皮修邊,他手拿著皮,然后用美工刀在空中滑過(guò),另一手大拇指的韌帶被割斷第10頁(yè)/共28頁(yè)Always pullnever pu

6、sh the knife. 總是后拉永遠(yuǎn)不要將刀往前推The blade could break offwedging in the material and cutting your arm severely.刀片可能斷裂插進(jìn)物料里面,嚴(yán)重割傷你的手臂第11頁(yè)/共28頁(yè)Dont bend or apply side loads to blades by using them to open cans, loosen screws or pry loose objects不要折彎或用邊緣撬開罐子,松螺絲等Blades are brittle and can snap easily.刀片很脆并容

7、易突然折斷XX第12頁(yè)/共28頁(yè)Never leave a blade open.不要讓刀片開著Always retract the blade when not in use.非使用狀態(tài)時(shí)收回刀片If knife and scissor is not used, Do not let it on your hand不在剪割物體時(shí),不要將刀或剪刀在手中揮舞第13頁(yè)/共28頁(yè)When making cut-outs on rolls always pull the knife down. Never push it away from you.總是刀片下滑,不要往外推When using a k

8、nife to cut through thick materials, be patient - make several passes, cutting a little deeper into the material with each pass.劃厚的物體時(shí),耐心慢慢劃深第14頁(yè)/共28頁(yè)P(yáng)ractice 舉例: QA/ cutting/ Finishing/ Sewing(Scissor)/ WrappingQACut sample質(zhì)量部裁剪樣品Before Embossing壓花前修邊Air off Before loading烘干隧道在上料前Cuttingcut off the

9、 useless edge裁切修邊第15頁(yè)/共28頁(yè)Task-Cut off the package tie 包裝帶切分SolutionUse Scissors & other safer device用剪刀或其他安全工具代替美工刀Notice: Place it in safe place放置在安全的地方TaskCut off and recycle the edge of big leather 裁切并回收利用大皮革的邊角SolutionThe other free hand should keep 15cm away 另一只手至少保持15cm以上距離遠(yuǎn),保證不受傷害。第16頁(yè)/共

10、28頁(yè)Tips For Changing Blades & Needles更換刀片和針頭Carefully remove the used blade from the knife.小心地移開使用過(guò)的刀片Always hold the blade at the non-sharp side.總是抓住不鋒利的刀片Discard the used blade& Needle in a special box or other safe place. 丟棄用過(guò)的刀片&針頭在專用盒內(nèi)或其他安全部位。Make sure to re-assemble the knife corre

11、ctly. Make sure screw is tight. 確保正確重新組裝刀片。確保螺絲擰緊。廢針儲(chǔ)存盒Waste Needle Storage box第17頁(yè)/共28頁(yè)事故回顧-leather-2007/11/23涂飾員工在更換美工刀刀片的時(shí)候,用力過(guò)猛,加之沒(méi)有佩戴防割手套,導(dǎo)致刀片將手指割傷。第18頁(yè)/共28頁(yè)更換刀片Change BladeEmployee was changing his blade, when other employee walk thru the same area第19頁(yè)/共28頁(yè)Knife safe usage美工刀的安全使用盡可能避免使用美工刀,用其

12、他工具代替。Avoid using such knives and replace with some safer device車間主管對(duì)美工刀進(jìn)行控制,確保發(fā)放授權(quán)培訓(xùn)合格員工,并對(duì)可使用的刀片數(shù)量做好日統(tǒng)計(jì),并保存記錄。Every supervisor needs to make control for all knives, which are used by authorized trained employee, in every area. Also, they need to have daily record for all the used blades.每班結(jié)束后,對(duì)刀片的

13、數(shù)量進(jìn)行統(tǒng)計(jì),確保正常使用,并保存記錄。After working, every supervisor needs to record the using quantity of the knives and make sure the knives use well. 每班結(jié)束后,授權(quán)使用美工刀的人員都必須妥善保管美工刀至柜子里。After working, employees who owe the knives must put the knives into the cabinet. 第20頁(yè)/共28頁(yè)Scissors 剪刀使用安全剪刀和美工刀類似,有鋒利的鋒刃和暴露的危險(xiǎn)!It is

14、 similar with knife, there is possible exposure hazard with sharp edge.第21頁(yè)/共28頁(yè)Scissors 剪刀使用安全Never leave it in such exposure status while it is not being used.永遠(yuǎn)不要將它暴露于如此的狀態(tài)(不使用時(shí)),如隨意放在桌子上Never hold it in your hand while doing other task.Put down it immediately once you complete specific task使用完畢后

15、,永遠(yuǎn)不要手拿剪刀.一旦使用完畢,立即安全放置第22頁(yè)/共28頁(yè)安全存放剪刀 Keep Safe Storage Samples to store scissors 儲(chǔ)存剪刀的示例第23頁(yè)/共28頁(yè)Always Report Any Injury to Your Supervisor.始終及時(shí)向主管報(bào)告任何的工作傷害!第24頁(yè)/共28頁(yè)事故回顧-trim2007/11/10Trim hide with the knife 在裁切板上手工裁切皮2. The knife was moved towards the other hand 美工刀朝著另一只手的方向移動(dòng)3. The damaged co

16、tton gloves損壞的棉手套4. The 2nd finger has been cut 食指被割受傷第25頁(yè)/共28頁(yè)Root Cause Analysis原因分析The edge is not sharp enough, and cause his too much force由于美工刀口較鈍,導(dǎo)致他用力過(guò)猛Without wearing proper PPE-cut resistance gloves 沒(méi)有正確使用防割手套Improper operation mode-The knife was moved to the body不正確的操作姿勢(shì)美工刀朝著人的肢體方向運(yùn)動(dòng)The s

17、afer knife PR has been hold for long term (Without exposing blade) 安全美工刀的采購(gòu)單被擱置過(guò)久(不露出刀片)第26頁(yè)/共28頁(yè)Summary !& Question?總 結(jié) 和 提 問(wèn) Eliminate current knife tasks instead of replacing the knife with an alternate cutting method. 設(shè)法建議或采用其他安全的方法取代現(xiàn)有的刀的使用 Take high caution of such sharp tools 使用這些鋒利工具必須格外小心和精神高度集中 Each employee shall be ensure about the safe condition of Knife & Scissors. 每個(gè)員工確保刀處于良好的安全狀態(tài) They shou

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