玻璃纖維概述-材料分類課件

1、一、什么是玻璃纖維I. What is fiberglass?材料分類 Material Category 產(chǎn)品品種 Product category主要性能 Main properties主要產(chǎn)品 Main products第1頁(yè)，共23頁(yè)。1、材料分類 Material category Steel鋼鐵 Metal 金屬 Nonferrous metals有色金屬 Organic materials有機(jī)材料Materials Fiberglass玻璃纖維材料 FRP/High performance composites Nonmetal Special glass/deep-proces

2、sed glass 非金屬 Inorganic Special ceramic materials Artificial crystal 無(wú)機(jī)材料 Synthetic mica Laser crystal Special cementing material第2頁(yè)，共23頁(yè)。2、產(chǎn)品品種Product category Medium-Alkali fiberglass (C)中堿 Continuous fiberglass Alkali-free fiberglass (E)無(wú)堿 連續(xù)玻璃纖維 High-Alkali fiberglass (A)高堿 Staple fiberglass & g

3、lass wool玻璃棉Fiberglass玻璃纖維 High-strength fiberglass (S) 高強(qiáng) High-modulus fiberglass (M）高模量 High-silica fiberglass高硅氧 Special fiberglass Alkali & corrosion resistant fiberglass 抗堿 特種玻璃纖維 Optical communication fiberglass光通信 Light-guide fiberglass光導(dǎo)第3頁(yè)，共23頁(yè)。3、玻璃材料 Glass-making materials中堿玻璃原料 C-glass ra

4、w materials中堿玻璃球 C-glass marble中堿玻璃粉料 C-glass batch中堿廢絲 C-glass recycled waste fiber無(wú)堿玻璃原料 E-glass raw materials無(wú)堿玻璃球 E-glass marble無(wú)堿玻璃粉料 E-glass batch無(wú)堿廢絲 E-glass recycled waster fiber第4頁(yè)，共23頁(yè)。3.1 中堿玻璃粉料C-glass Raw materials石英砂 Quartz sand：SiO2鈉長(zhǎng)石 Albite：AL2O3 、Na2O白云石 Dolomite：CaO MgO 石灰石 Limesto

5、ne：CaO 瑩石 Fluorspar：CaF2 純堿 Soda ash：Na2CO3 硝酸鈉 Sodium nitrate：NaNO3 無(wú)水硫酸鈉 Anhydrous sodium sulfate：Na2SO4 氧化鈰 Ceria：CeO2 第5頁(yè)，共23頁(yè)。3.2 無(wú)堿玻璃粉料 E-Glass raw materials高嶺土/葉臘石 Clay/Pyrophyllite：AL2O3 、SiO2硼鈣石 Colemanite：B2O3、CaO石灰石 Limestone：CaO 瑩石 Fluorspar：CaF2、SiO2、CaCO3 石英砂 Quartz sand：SiO2純堿 Soda as

6、h：Na2CO3 無(wú)水硫酸鈉 Anhydrous sodium sulfate ：Na2SO4第6頁(yè)，共23頁(yè)。3.3 玻璃成分 Glass composition第7頁(yè)，共23頁(yè)。3.3 成分與作用 Components and their functions氧化硅SiO2：物質(zhì)基礎(chǔ)、骨架 Basis and matrix氧化鋁Al2O3 ：降析晶和膨脹系數(shù),提高穩(wěn)定性和強(qiáng)度 to reduce recrystallization and expansion coefficient and increase stability and strength 氧化鈣氧化鎂 ：降低高溫時(shí)粘度，促進(jìn)熔

7、化、澄清、提高拉絲速度 CaO/ MgO: To reduce viscosity at high temperature and promote melting, refining and increase winding speed. 氧化硼B(yǎng)2O氧化鐵Fe2O3 堿金屬；助熔，提高流動(dòng)性 Na2O/K2O ； To aid melting and increase fluidity第8頁(yè)，共23頁(yè)。4、主要產(chǎn)品 Main products合股無(wú)捻粗紗直接無(wú)捻粗紗短切原絲無(wú)捻粗紗布縫編短切氈短切原絲氈縫編復(fù)合氈細(xì)紗第9頁(yè)，共23頁(yè)。4.1 主要產(chǎn)品合股無(wú)捻粗紗 Main products

8、Assembled roving噴射 Spray up Roving (SP)纏繞 Filament winding roving( FW)拉擠 Pultrusion (PL)SMC roving (Roving for SMC)HOBAS管道 Roving for HOBAS pipes (HS)膨體 Textured roving (BY)透明板材 Panel roving (TS)熱塑性增強(qiáng) Roving for thermoplastics (RP) Roving for GMT (GMT)第10頁(yè)，共23頁(yè)。4.2 主要產(chǎn)品直接無(wú)捻粗紗 Main products- direct r

9、oving纏繞 Filament winding roving (FW)拉擠 Pultrusion roving (PL)織布 Roving for woven roving (WR)第11頁(yè)，共23頁(yè)。4.3 主要產(chǎn)品短切原絲 Main products Chopped strands團(tuán)狀模塑料 Bulk molding compound （BM） 熱塑性增強(qiáng) Thermoplastic reinforcement (TP)濕法短切 Wet chop (WS)增強(qiáng)水泥 Reinforced cement (RC )第12頁(yè)，共23頁(yè)。4.4 主要產(chǎn)品布?xì)?Main products fabr

10、ic & mat 無(wú)捻粗紗布 Woven rovingEWR 縫編短切氈Stitched chopped strand matEMK 短切原絲氈Chopped strand matEMC 縫編復(fù)合氈Stitched combo matEMK（0，90）第13頁(yè)，共23頁(yè)。4.5 主要產(chǎn)品其它 Main products - Others細(xì)紗Continuous filament yarn一般指單纖維直徑9微米以下的玻璃纖維紗，包括G75紗、D450紗、E225紗等，織成7628布、2116布、1080布等。主要用于電子行業(yè)，增強(qiáng)覆銅板基板，部份為工業(yè)用布。第14頁(yè)，共23頁(yè)。二、玻璃纖維行業(yè)的

11、歷史 II. History of fiberglass industry國(guó)際發(fā)展 International development國(guó)內(nèi)發(fā)展 Domestic development市場(chǎng)競(jìng)爭(zhēng) Market competition行業(yè)現(xiàn)狀 Industry current status第15頁(yè)，共23頁(yè)。1、國(guó)際發(fā)展 International development2000多年前，古埃及手工拉制玻纖做裝飾材料；Over 2000 years ago, Egyptians manually made fiberglass as ornament material20世紀(jì)30年代，美國(guó)發(fā)明了鉑坩

12、堝拉制工藝技術(shù)；In the 1930s, Americans invented the technology of producing fiberglass with platinum crucibles1938年美國(guó)成立OWENS CORNING，具有工業(yè)性規(guī)模，用于絕緣材料；In 1938 Owens Corning Co was established in USA which had a industrial scale of fiberglass production for insulation application.二戰(zhàn)后工業(yè)普及，成立了圣哥本（法）、皮爾金頓（英）、日東紡（

13、日）等；After World War II, the industrial production of fiberglass became popular and St. Gobain(France), Pilkington (Great Britain),Nittobo(Japan) started to produce fiberglass.19591960年， OWENS CORNING和PPG公司相繼建成了玻璃纖維池窯。 In 1959 and 1960, Owens Corning and PPG built fiberglass furnaces.第16頁(yè)，共23頁(yè)。2、國(guó)內(nèi)發(fā)展

14、Domestic development20世紀(jì)50年代后期，我國(guó)玻璃纖維工業(yè)誕生，采用陶土坩堝法和鎳鉻合金孔板法生產(chǎn)；In late 1950s, the fiberglass industry started in China and the fiberglass then was produced with clay crucibles and nickel-chrome alloy nozzle plates20世紀(jì)60年代中期，研制成功代鉑坩堝法生產(chǎn)工藝；In the middle of 1960s, the platinum-substitute crucible process

15、was invented20世紀(jì)90年代初，池窯法開(kāi)始在中國(guó)普及。In the 1990s, the fiberglass furnaces became popular in China 第17頁(yè)，共23頁(yè)。3、市場(chǎng)競(jìng)爭(zhēng) Market competitors國(guó)際競(jìng)爭(zhēng)對(duì)手歐文斯.康寧（美）、PPG（美）、圣哥本（法）International competitors Owens Corning, PPG , St. Gobain國(guó)內(nèi)競(jìng)爭(zhēng)對(duì)手巨石、泰山、重慶 Domestic competitors: Jushi,Taishan fiberglass, CPIC第18頁(yè)，共23頁(yè)。4、行業(yè)現(xiàn)狀

16、Industry current status奠基于上世紀(jì)30年代末，已成獨(dú)立工業(yè)體系。 The industry established itself in 1930s and has formed into an independent industry system.目前有數(shù)千個(gè)品種與規(guī)格、5萬(wàn)多種用途，成為現(xiàn)代工業(yè)材料家族中重要的一員。At present there are thousands of product types and specifications and over 50,000 applications and fiberglass has become an important member in the modern industrial material family.第19頁(yè)，共23頁(yè)。三、玻璃纖維有什么用處？III. What is fiberglass for?交通運(yùn)輸 Transportation建筑建材 Construction電氣工業(yè) Electrical機(jī)械工業(yè) Engineering石油化工 Petroleum & chemical休閑文化 Leisure and sports國(guó)防科技 Defence第20頁(yè)，共23頁(yè)。四、玻璃纖維怎么做出來(lái)的 ? IV. How is fib