供應(yīng)商零件交付要求

1、供應(yīng)商零件交付要求4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED1第1頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED2Guidelines for Level 2 Measuring PointsL2測(cè)量點(diǎn)的測(cè)量原則(From Document DCD 01-008 rev 4/12/07)NOTE: All measurements are to be

2、taken from documented datums. 所有測(cè)量必須有文件資料記錄For components, use the following guidelines:單件測(cè)量原則Cut lines on outer skin panels are to be read out for margin and flushness as follows:外觀件間隙段差搭接邊的測(cè)量遵循以下原則：At 50 mm intervals for straight areas.直線段間隔50 mm 測(cè)量At 25 mm intervals for sweeping areas or radii.圓弧

3、邊或曲邊間隔25mm測(cè)量Mating surfaces, seal surfaces, flanges, and trim lines are to be read out at 50 mm intervals.匹配面，密封面，翻邊以及切邊線間隔50mm 測(cè)量Holes, other than weight-reduction holes, are to be measured for location and size.除減重孔外的其它孔需要測(cè)量大小及位置尺寸A point within 3 mm of the tangent of each radius must be measured.

4、每個(gè)曲線段的切線3mm內(nèi)需要測(cè)量一個(gè)點(diǎn)。All form features are to have at least three points per line.所有外形特征線每條至少測(cè)量3點(diǎn)Grid the product surface into 150 mm squares and check at least one point per square.每150mm 的正方形面內(nèi)至少需要測(cè)量1點(diǎn),Level 2 points are a subset of Level 1 points (for components only) and must include Level 3 poin

5、ts.L1測(cè)量點(diǎn)包含所有L2測(cè)量點(diǎn)，L2測(cè)量包含L3測(cè)量點(diǎn)For subassemblies, use the following guidelines:分總成測(cè)量原則All locators that are used to build the assembly are to be measured.所有用于裝夾零件的定位點(diǎn)必須測(cè)量Cut lines on outer skin panels are to be read out for margin and flushness as follows:外觀件間隙段差搭接邊的測(cè)量遵循以下原則：At 100 mm intervals for st

6、raight areas.直線段間隔100 mm 測(cè)量At 50 mm intervals for sweeping areas or radii.圓弧邊或曲邊間隔50mm測(cè)量All seal surfaces and mating surfaces are to be read out at 200 mm intervals.匹配面，密封面，邊緣以及切邊線 間隔200mm 測(cè)量Grid the product surface into 300 mm squares and check at least one point per square.每300mm 的正方形面內(nèi)至少需要測(cè)量1點(diǎn)第2頁(yè)

7、，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED3Part Data Submission Requirement零件數(shù)據(jù)提交要求Data is to be submitted with the physical part for each PCF event. The data is to contain the following information and is to be formatted to follow the intent of

8、 the examples that follow. The format does not have to match the exact appearance.數(shù)據(jù)須與實(shí)物零件一起提交。數(shù)據(jù)須包含以下信息并遵循附例格式要求The data submission package is to include the following:數(shù)據(jù)提交包含以下內(nèi)容PIST Summary of Level 2 Points (Level 3 Points for Modified / Carry-Over Parts)L2測(cè)量點(diǎn)的PIST（L3點(diǎn)用于改善件/共用零件）Table summary bro

9、ken out per Example A (include summary by form, trim, holes and total) on next page用圖示范例A的表格（包含外形，切邊，孔和總計(jì)）進(jìn)行測(cè)量點(diǎn)匯總Illustration or manual sketch indicating the + and deviation reporting convention the data follows per Example B on next page按圖例B用插圖或草繪圖顯示正負(fù)偏差I(lǐng)llustration or manual sketch indicating the

10、datums used when the part was measured per Example C on next page按圖例C用插圖或草繪圖測(cè)量時(shí)的原始數(shù)據(jù)第3頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED4(+)(-)(-)(+)Example AExample BExample CPart Data Submission Requirements (cont.)零件數(shù)據(jù)提交要求第4頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分

11、，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED5Part Data Submission Requirements (cont.)零件數(shù)據(jù)提交要求Roadmap of Level 2 Points (Level 3 Points for Modified / Carry-Over Parts)L2測(cè)量點(diǎn)的表示形式（L3點(diǎn)用于改善件/共用零件）Roadmap is to include a nominal、actual、tolerance for each data point and the a

12、ctual vector deviation from nominal at the point測(cè)量點(diǎn)的表示形式包括測(cè)量點(diǎn)的理論值、實(shí)測(cè)值、公差和實(shí)際偏差A(yù)ll out of tolerance measurements are to identified; as an example, circled on the report所有超出公差范圍的測(cè)量點(diǎn)都在報(bào)告上標(biāo)記，如畫(huà)圈The data is to be organized in the following manner (see examples on the following pages)所有的數(shù)據(jù)都需要按照以下方式進(jìn)行匯總（請(qǐng)查閱

13、以下范例）Data grouped by mating form/flanges匹配面和翻邊Data grouped by non-mating form非匹配面Data grouped by trim checks切邊線Data grouped by locator hole size checks定位孔（檢查尺寸）Data grouped by all other hole checks (size & location)其他類型孔（檢查尺寸和位置）第5頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted &

14、Saved Copies are UNCONTROLLED6Part Data Submission Requirements for New Parts新零件的數(shù)據(jù)提交要求Level 3 Data Summary from a 3 to 6 Piece Study (inclusive of the parts to be used for the PCF Build); only a 1 Piece Study is required for PCF0L3數(shù)據(jù)報(bào)告匯總需要用3到6個(gè)零件的測(cè)量數(shù)據(jù)進(jìn)行分析（包括用于PCF生產(chǎn)的零件），對(duì)于PCF0只需要1個(gè)零件Format the data

15、summary to include mean and range, organized in the same grouping as the Level 2 DataL3的測(cè)量數(shù)據(jù)匯總格式包括平均值和波動(dòng)范圍，并且所有的數(shù)據(jù)都需要像L2數(shù)據(jù)一樣匯總在一起。Matrix of current part quality issues當(dāng)前零件質(zhì)量問(wèn)題匯總第6頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED7Part Layout Submission

16、 Requirements零件標(biāo)記布置提交要求Each part is to be clearly labeled with每個(gè)零件都要清楚的做如下標(biāo)記The Part Number零件號(hào)Part Name零件名Engineering Level零件工程等級(jí)Date of Production or Assembly生產(chǎn)或裝配日期Supplier Name供應(yīng)商名稱Contact Name and Phone Number聯(lián)系人和聯(lián)系電話Checking fixture datums (net surfaces & holes) are to be clearly marked on the

17、part在檢具上的測(cè)量數(shù)據(jù)（匹配面和孔）都需要被清楚的標(biāo)記在零件上No scribe lines are required, but measure point need marked不必將刻劃線表示在零件上，但測(cè)量點(diǎn)須明確標(biāo)記Layout all new holes and features on Modified parts所有新增的孔和新的特征點(diǎn)都需要標(biāo)記在修改后的零件上第7頁(yè)，共11頁(yè)，2022年，5月20日，23點(diǎn)51分，星期日4/21/09Ford Motor ConfidentialPrinted & Saved Copies are UNCONTROLLED8Part Layo

18、ut Submission Requirements (cont.)零件標(biāo)記布置提交要求Level 3 data is to be marked on the partL3數(shù)據(jù)需要標(biāo)記在零件上Readings to be expressed as the vector deviation from nominal to the nearest 0.1mm把偏離理論值的數(shù)據(jù)標(biāo)注在零件上，且至少保留到0.1mmEach deviation is to be identified as Fore/Aft, Hi/Low or In/Out relative to the body coordinate position每個(gè)偏離的點(diǎn)都需要進(jìn)行分析（如在車身坐標(biāo)系下分析是靠前或是靠后、是低或是高、是靠?jī)?nèi)或是靠外）All out of tolerance points are to be marked on the part所有超出公差范圍的點(diǎn)都需要標(biāo)注在零件上Readings to be expressed as the vector deviation from nominal to the nearest 0.1mm把偏離理論值的數(shù)據(jù)標(biāo)注在零件上，且至少保留到0.1mmEach dev