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LOTO,TAGOUT,LOCKOUT安全鎖定管理程序安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Purpose1.ToensurethatShanghaiGeneralMotors(herein為了確保上海通用汽車有限公司(以下afterreferredtoasSGM)hasandmaintainsaneffectiveprogramtopreventenergy-outinaccidenttosecureemployees’andcompany’ssafety.企業(yè)財(cái)產(chǎn)安全。ScopeofApplication2.Thisprocedureappliestothecontrolofenergyduringmaintenance,installation,adjustmentofmachinesandequipment.Itisalsotobeusedasa間的能量控制。本程序也可作為按合同規(guī)定在guidelineforcontractorswhomayberequiredbycontract,todoworkinSGM.定義3.DefinitionsLock,Tag,&TestEnergyControlProcedureisageneraltermforthemethodusedtomakesurethatanyequipmentwhichcontainsoneormoreenergysource(s)whichcouldharmyou,hasbeenmadesecuretoallowyoutoworksafely.職責(zé)4.ResponsibilitiesEmployeeswhoareexposedtothereleaseof4.1所有可能暴露在危急hazardousenergyduringthemaintenance,裝、調(diào)整等工作的人員必需遵循該程序以消installation,adjustment,trouble-shootingorrepairofequipmentmustabidebytheLock,TagandTest除或控制危急。EnergyControlProceduretoeliminateorcontroltheirexposuretohazardousenergy.Employeeswhowilldothelock-outshould4.2attendthelock-outtraining.HRareresponsibleforprovidingthelock-outtraining.Eachdepartmenthasresponsibilitytoensureall4.3contractorsmustabidebythisprocedure.程序。5.工作程序5.WorkProcedure.鎖定、標(biāo)簽和測試能量控制告示各要素,5.1.Lock,Tag&TestEnergyControlProcessismadeupofmanyindividualelementswhicharerequiredbysuccessfulimplementation.請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.61/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Lockofflocksprovidedwillbeusedto5.1.1安全鎖用于控制危急能量。這些鎖只允controlhazardousenergy.Thelocksshallhavea其鎖芯孔各不相似。安全singlekeyandhavenotalikecores.Thelockswillbeidentifiedtobeabletodeterminewhomthelock于鎖柜子、工具箱等其他方面。hasbeenassignedto.LockOfflockswillonlybeusedtosecurehazardousenergysources,andwillnotbeusedtosecurelockers,toolboxes,andthelike.AnumberofdifferenttypesofLockOff5.1.2鎖定裝置/剪刀型搭扣有許多不同類型scissors(hasps)areavailabletosuitavarietyofapplications.Eachtypeofhaspwillallowseveral允許同時(shí)有幾把鎖掛在上面。lockstohangingonitatthesametime.Forjobsthathavemorethanonehazard5.1.3公用鎖鑰匙盒用于andmorethanonepersonworking量源和一個(gè)以上員工工作時(shí)。公用鎖的鑰匙可ontheequipment,akeysafe’canbeused.TheGeneralPurposeLockkeyscanbelockedinthe以放在公用鎖鑰匙盒中,公用鎖鑰匙盒由個(gè)人keysafeandthepersonownPersonalLockwill鎖鎖住,公用鎖鑰匙盒應(yīng)固定在能量源附近。beplacedonthekeysafe.Thekeysafemaybecheckedourormountedbytheenergysource.Lock,Tag&TestEnergyControlPlacards5.1.4測試能量控制告示安全鎖定能量告示將布置在:5.1.4.1Placardsaretobeplaced:,Onequipmentwithmultipleenergysources.,具有多種能量的設(shè)備Whereisolatingdevicesforasingleenergysourcemightnotbereadilyapparent.的地方。ThePlacardsidentifyenergysources,methodsofenergycontrol,eachLockOffpoint5.1.4.2andthemethodsofverification.各個(gè)關(guān)閉處和驗(yàn)證方式。GenerallockregisterformThisgenerallockRegisterFormistoindicate5.1.5公用鎖使用登記aboutotherpersonnel’slock-off,suchasshiftchanges.Itisthereforeimportant,thatthelock知別人鎖numberisenteredontotheregister,toidentifywhereeachGeneralPurposelockisbeingused.鎖號填入登記表是很重要的,以便識別每一把公用鎖正在何處被使用。5.1.6Thepreferredsystemofstandardsafety5.1.6標(biāo)準(zhǔn)安全操作程序優(yōu)先的工作方式是operatingprocedureistocontrolexposuretoharmfulenergysourcesthroughLockOff.Some況得到控制。有些任務(wù)taskscannotbeperformedusingtheLock,TagandTestEnergyControlProcedure.Insuchcases,thereisexposuretohazardousenergyandthework請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.62/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01mustbecarriedoutwithPowerOn,a<Standard情況下,必需簽發(fā)《工OperatingProcedure>mustbeissued.AnyoneissuingaPermittoWorkmustfirstassesstherisk性,并且確認(rèn)將采納某種安全方式進(jìn)行工作而andendurethatasafesystemofworkwillbeemployedwithoutexposuretothehazardousenergy.鎖定、掛標(biāo)簽和測試的經(jīng)過5.2.Lock,Tag&TestEnergyControlProcessPriortocommencingLockOff,performa5.2.1visualinspectionoftheequipment/plantandensure行目視檢查,確認(rèn)不存在其他的危急性。thatnoadditionalhazardsarepresent.Identifythetasksrequiredtocompletethe5.2.2job.Identifytheenergysourceswhichmight5.2.3區(qū)的能量。參照“鎖affectthetaskarea.Whereapplicable,refertothe定、掛標(biāo)簽和測Tag&TestEnergyControlPlacard”的電源已關(guān)斷,分離,釋放,斷開或阻斷任何Ensureallpowersuppliesareturnedoff;release,discharge,disconnectorblockanysourcesofstoredenergy.Allsourcesofenergy,bothkinetic能(儲存的能量),包括:energy(energyinmotion)andpotentialenergy(storedenergy)mustbeconsidered,andinclude:,電氣線路,液壓系統(tǒng),ElectricalCircuitsHydraulicSystemsPressurizedWaterSystemsGassupplySystems,氣動系統(tǒng),PneumaticSystems,GravitySystems,重力系統(tǒng)SpringSystemsProcessLiquidSystemsSteam,蒸汽,Conveyors,傳送機(jī)械Theindividualpersonallock/locksaretobefitted.Ifmorethanonepersonisinvolved,alockoutdeviceorhaspmustbefittedsothateachpersoncanfittheirownpersonalsafetylock.一個(gè)以上,必需使用剪necessarytoLockOffmorethantwo人都powersources,asetofkeyed-alikelocksshouldbeobtainedfromthekeysafe.Thereisonlyonekeyforeachsetofkeyed-alikelocks,sowhenallpowersourcesarelockedoff,thiskeyshouldbe中,配備剪刀型搭扣,并用個(gè)人鎖鎖定公用鎖鑰placedinthekeysafewhichmustbefittedwithamulti-lockhaspandbesecuredwitheachindividualpersonallock.請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.63/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Testandverifythatallenergysources5.2.5havebeenneutralized.Performtaskand,oncompletion,remove5.2.6取下個(gè)人鎖。personallock(s).5.2.7Oncealllocksareremovedthelastpersontodososhouldundertakeavisualsafety在開頭執(zhí)行啟動程序commencingthestartupprocedure全檢查,并通知與設(shè)備相關(guān)人員,作業(yè)已經(jīng)完andnotifyotherswhomayneedtousetheequipment/plantthatthetaskiscomplete.Lock,Tag&TestEnergyControl5.2.8Procedurecaninvolvemuchmorethanjust僅是切斷電源。它還disconnectingthepowersource.Itcouldmeanblockingorde-energizingallpossiblesourcesof管中某種物質(zhì)的流淌。在motion,ortheflowofasubstanceinapipelineor大多數(shù)情況下,鎖Inmostcases,Lock,Tag&TestEnergy鎖定機(jī)構(gòu),從根本上防止使用設(shè)備和防止能量ControlProcedurerequirestheuseofalockingmechanismtophysicallypreventtheuseofequipmentormovementofenergy.安全鎖定流程圖5.2.9ThisprocessisshowninaflowchartappendedtothisProcedure.換班的鎖定程序5.3ShiftChangeLockOffProcedure在設(shè)備被鎖起eventofashiftchangeduringajobwhenequipmentislockedoff,thefollowingsequence全部人員的安全。mustbefollowedtoensuretheprotectionofallemployees.5.3.1員工應(yīng)使用公用鎖,并填寫一份鎖定登5.3.1Theemployeewilldrawa“generalpurposelock”fromthekeysafeandcompleteaLockOff的作業(yè)。registerformgivingthedetailofthetasktobedone.Thisgeneralpurposelockwillbefittedto5.3.2取下員工自己beforeremovaloftheemployeesown掛到personalsafetylock..5.3.3Thegeneralpurposelockwillbetransferredtogetherwithshiftchangerecord..下一班。請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.64/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Thefollowingshiftwillthenattachtheirown5.3.4然后,下一班人員將使用其自己的個(gè)人andreturnthegeneral鎖替換公用鎖。任何時(shí)候都不應(yīng)將不帶鎖的搭purposelock”tothesafe.AtnotimeshouldthehaspbeleftwithoutaGeneralPurposeLockinplace.驗(yàn)證鎖定5.4.VerificationoflockoffEnsurestoredorresidualenergyhasbeen5.4.1余的能量已被消除或有neutralized.Thepressureingas,air,hydraulic,效隔離。管路中存在的氣體、空氣、液壓油、steamandwaterlinesshouldbereleasediftheypresentahazardtotheemployeesdoingthetask.Insomecaseslineswillneedtobedrained,應(yīng)將其釋放。在有些情況disconnected.Whenamechanismis排空或斷開。當(dāng)某一機(jī)構(gòu)處于張力或者壓力狀undertensionorpressure,suchasaspring,態(tài)下,例如彈簧、傳送帶、沖壓機(jī),假若可能conveyor,press;pinning,blocking,bleedingdownorsomeothermeansofrestrictingmaybe銷子、阻擋塊necessaryifanyoneislikelytobeatrisk.等方式有效隔離。5.4.2.Ensurethattheequipmentisdisconnected5.4.2沒有危急,fromenergysource(s)byfirstcheckingthatnopersonnelarelikelytobeatrisk,thenverify然后操作啟動按鈕,驗(yàn)證設(shè)備的隔離狀態(tài),從isolationoftheequipmentbyoperatingthepushbuttonorothernormaloperatingcontrol(s).啟動程序5.5StartupprocedureBeforethemachineryreturntonormaloperation:在設(shè)備重新啟動運(yùn)行5.5.1Checkthemachineryandtheimmediatearea圍相關(guān)區(qū)域內(nèi)無雜物。aroundthemachineryisclear.5.5.2Checkworkareastoensurethatallemployeesaresafelypositionedorremovedfromthearea.驗(yàn)證所有的設(shè)備控制和防護(hù)裝置均處5.5.3Verifythatallequipmentcontrolsandguardsareintheirproperposition.RemoveLockOffdevicesandre-energizethe5.5.4置,并且重新給機(jī)器設(shè)備接machinery.通能量。5.5.5NotifyaffectedemployeesthattheLockremovaliscompleteandtheplant/machineryisreadyforuse.設(shè)備已預(yù)備好使用。Lockremoval5.6安全鎖的去除Wheneachpersonfinishestheirworkandwillremovetheirpersonal5.6.1lock.請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.65/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Exceptthroughthefollowingactions,the5.6.2假若不是該鎖的removalofanotherperson’slockwillbesubjectto須遵循以下程序,否則取走他人的個(gè)人鎖將按《EmployeePenaltyRules工違紀(jì)處理方式》處理。IdentifytheownerbytheIDnumberonthelockortheI.D.Tag.鎖的擁有人。,Searchfortheemployee.,查找該員工。,Incaseitisverifiedleftsiteorisunavailable.TheAuthorizedLockRemovalFormshouldbefilledinandconfirmedbyAreaManager.Thedesignatedpersonshalltakeoffthelock.Newmachinery5.7新的機(jī)器設(shè)備AllnewmachinerymustbecapableofLock,Tag所有新的機(jī)器設(shè)備必需Controloftheprimaryenergy執(zhí)行鎖定、Priortoanynewequipmentbeing備在投入使用之前,主管工程師和安全保衛(wèi)科broughtintoservice,acompetentEngineerandamemberoftheS.F.S.section(orshopSafety表)必需對其進(jìn)行審Representative),mustreviewittoensuretheLock被簡單鎖定。必要時(shí)在適當(dāng)Offcanbereadilyachievedandifnecessary,that的地方作標(biāo)記,包括在適用的地方張貼“鎖propersigning,includingthepostingofaLock,Tag&TestEnergyControlPlacard”whereapplicable,isprovided.5.8檢查5.8InspectionAllequipmentwillbesubjecttoperiodicinspectionbyaCompetentLockOffPerson(s).查,其目的應(yīng)在于:5.8.1Knowtheimplementationofthisprocedure執(zhí)行情況。bythepersonswhomaintaintheequipment.識別和改進(jìn)程序中的任何不足之處,5.8.2IdentifyandCorrectanyinadequaciesintheprocedures改進(jìn)執(zhí)行方式。5.8.3Improvetheimplementationmethod5.8.4這些審查應(yīng)以書面形式完OHS5.8.4Theseauditsshallbecompletedinwriting推動組進(jìn)行andsubmittedtotheSafetyCommissionforreviewandtakefeasibleactions.部門應(yīng)獨(dú)立監(jiān)視鎖定、掛標(biāo)簽和測試規(guī)5.8.5Eachdepartmentshallindependentlymonitortheimplementationoflock,tagandtestaccordingtooperatingsituation.5.8.6Incaseproblemsarefound,itshallbedealt請?jiān)谑褂们昂藢W(wǎng)上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司機(jī)密(密級C2)CONFIDENTIAL(LEVELC2)4.4.66/8安全鎖定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01正及預(yù)防措施管理程序》執(zhí)行with《ManagementProcedureforAccidents,Incidents,Non-conformances,CorrectiveandPreventiveActions》5.9培訓(xùn)Training依據(jù)需要和應(yīng)用,可將培訓(xùn)分成三個(gè)層Therewillbethreelevelsoftrainingaccordingto次。needandapplication.一般性認(rèn)識,對所有公司員工,包括管理5.9.1GeneralawarenessoftheLock,Tag&TestEnergyControlProcedureanditsimplicationswill人員都要進(jìn)行培訓(xùn),認(rèn)識鎖定、掛標(biāo)簽和測試begiventoallSGMemployeesincludingStaff.(OrientationTraining).上崗培訓(xùn),對每一位要求進(jìn)行機(jī)器或設(shè)5.9.2.SuitabletrainingshallbegiventoeveryemployeewhoisrequiredtoLock,Tag&Test備鎖定、掛標(biāo)簽和測試工作的員工都要進(jìn)行。machineryorequipment.Therequirementto標(biāo)簽和測試工作的要求能夠包括生Lock,Tag&Testmayincludeproductiontasks(e.g.Presssetting).satisfactorilycompletedthecourseanddemonstratedcompetencemaybereferredtoasa主管人員”。CompetentLock-OffPerson”Thetrainingshallinclude:OverviewofLock,Tag&TestEnergyControlProcedureHazardAwarenessSafeOperatingProcedures,鎖定裝置和身份識別,DevicesandIdentificationExplanationofformsofenergyandtheirisolation5.9.35.9.3SpecificInstructiononthepracticaluseineveryarea.Thetrainingmustinvolveverification解程度,并要求進(jìn)行oftheindividualunderstandingofthesubjectandsome
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