試驗(yàn)程序m003艙底水系統(tǒng)bilige system rev0bilge

Doc.Title:CommissioningProcedureforBilge艙底水調(diào)試程Doc.No.: H6001-COM-M003-BilgeSystemProjectNo.:H6001 R-550DJack-upDrillingREVISIONNOTBEUSEDINANYFORMWITHOUTPERMISSIONTABLEOFCONTENTS目GENERAL概 Purpose目 Responsibility職 ReferenceDocumentsandDrawings參閱的文件和圖 SYSTEMDESCRIPTION系統(tǒng)描 SCOPE范 PRE-REQUISITES前提條 EXECUTION執(zhí) SystemChecklist系統(tǒng)檢查清 SafetyPrecautions安保措 FieldPersonnelDeployment現(xiàn)場(chǎng)人員調(diào) InspectionbyVendorsServiceRepresentative服務(wù)商檢 COMMISSIONPROCEDURES調(diào)試程 TestofBilgeBallast TestofBilgeDailyPumpsBilgeSystemTestingLevelSwitch TABLES表 Table1.0Equipment TESTACCEPTANCE測(cè)試驗(yàn) GENERAL概Purpose目Thepurposeofthisprocedureistogiveclearinstructionsfortheactivitiestobecarriedouttocompletethecommissioningofthedescribedsystem.ToensureproperinstallationofbilgesystemandtanktoppollutiondrainTodemonstratetheoperationalcapabilitiesofthebilgesystemandtanktoppollutiondrainsystemResponsibility職Anyupdates/revisionsofthisdocumentwillbetheresponsibilityoftheCommissioningTeam.Anydeviationsfromthisprocedurewillhavetobedocumented.Incaseofmajorchangesintheworkdescribedinthisprocedure(e.g.reducedscopeofoperatingteststobeperformed),arevisionoftheprocedureisrequired.任何更新/變化，這個(gè)程序的工作必須修改程序版本（例如：減少操作測(cè)試ReferenceDocumentsandDrawings參閱的文件和圖OperationandMaintenanceManuals操作和維修手AzcuebilgeballastpumpOperation&MaintenanceAzcuebilgedailypumpOperation&MaintenanceEngineeringDrawings設(shè)計(jì)圖DrawingaHP6001-M430-PumpRoom(S)Layout右泵艙布置bHP6001-M430-AirCompressorRoomLayoutcHP6001-P511-BilgesystemdHP6001-P511-TanktoppollutiondrainsystemeHP6001-E612-480VMainSwitchboard#1&MainMCC#1SingleLineDiagramfHP6001-E612-480VMainSwitchboard#2&MainMCC#2SingleLineDiagramMechanicalandElectricalCompletionInspectionTestRecord機(jī)電完工報(bào)ReviewMechanicalInspectionTestReports機(jī)械檢查測(cè)試報(bào)BilgeballastpumpBilgeballastpumpBilgedailypumpBilgedailypumpBilgeSystemH6001-BL511.01-H6001-BL511.01-H6001-BL511.01-H6001-BL511.01-H6001-BL511.01-H6001-BL511.01-TankTopPollutionDrainSystemH6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-H6001-BL511.02-ReviewElectricalInspectionTestReports電氣檢查測(cè)試報(bào)BilgeballastpumpBilgeballastpumpBilgedailypumpBilgedailypumpReviewInstrumentInspectionTestReports儀表檢查測(cè)試報(bào)LevelswitchforsackstorageB.W.bilgeLevelswitchformudpumproomportB.W.bilgeLevelswitchforengineroomportfwdB.W.bilgeLevelswitchforengineroomportaftB.W.bilgeLevelswitchforbilgemanifoldportB.W.bilgeLevelswitchforpumproomportB.W.bilgeLevelswitchforpipechasevoidP/AFTbilgeLevelswitchforwatermakerroomB.W.bilgeLevelswitchformudpitscellarbilgeLevelswitchformudpumproomstbdB.W.bilgeLevelswitchforengineroomstbdfwdB.W.bilgeLevelswitchforengineroomstbdaftB.W.bilgeLevelswitchformainstorageroomB.W.bilgeLevelswitchforbilgemanifoldstbdB.W.bilgeLevelswitchforpumproomstbdB.W.bilgeLevelswitchforpipechasevoidS/AFTbilgeLevelswitchfordraintankLevelswitchfordraintankSYSTEMDESCRIPTION系統(tǒng)描ThebilgesystemisdesignedinaccordancewiththerequirementsofABSrulesandotherregulatorybodies.Eachofthepreloadtanksisfittedwithstrippinglinewithanangletypescrewdownnon-returnvalvegroupedtotheheaders.Bilgelineisfittedforeachcompartmentwithanangletypescrewdownnon-returnvalvegroupedtotheheaderstoo.Thebilgesuctionmanifoldconnectsthestrippinglineheadersandbilgelineheaders.Thebilgesystemwillbeservicedbythebilgedailypumpandbilge/ballastpump.TheballastpumpandbilgedailypumpwilltakesuctionfromthesuctionmanifoldanddeliverthecollectedliquidtodraintankP&S.Adirectoverboarddischargeisarrangedtoo.TheengineroomisarrangedwithanindependentbilgelineaspertherequirementofClassRules.Allbilgesumpsareequippedwithlevelswitchforhighlevelalarm.ThedraintankP&Sisequippedwithalevelswitchforhighlevelalarmtoo.Whenthereisahighlevelalarminthebilgesump,startbilgepumpandpumpthebilgewatertothedraintankP&S.ThewaterinthedraintankP&Sistobetreatedbyoilywaterseparator.SCOPE范Thiscommissioningprocedureisdividedinto4sections:4RunningtestofthebilgeballastpumpRunningtestofthebilgedailypumpPRE-REQUISITES前提條AlltheequipmentshallbeproperlyAllthepipelinesshallbeproperlyinstalledandhydroAlltheelectricalcontrolpanelandcablesshallbeproperlyinstalledandAlltheinstrumentsinthepipelinesandequipmentskidshallbeproperlyinstalledandcalibrated.ThefollowingisrequiredforsuccessfulcommissioningoftheTwo-wayradioDigitalMeggerClampSourceofelectricalpower(eithershiporSourceofseaNote:Alltestinstrumentsshallbearevidenceofcalibrationwithin12monthsof所有的管道應(yīng)正確安裝,下面是為了調(diào)試成功所需的系統(tǒng)主電源（船電或岸電EXECUTION執(zhí)RunningTestofBilgeDailyPumpandBallastPumps艙底水日用泵和壓載泵試aEnsurethecompressedairisavailablefortheairdiaphragmbilgedailypump.bEnsureallACmotorsare“bumped”forcorrectdirectionofcVerifythatthebilgedailypumpandbilgedailypumparefreefrom:incompletework;boltsandnutsincompleteness;mechanicaldamage;markings&foreignparts.SafetyPrecautions安保措AllcommissioningactivitiesmustbeinaccordancewiththeHPWSPermit-to-WorkSystem.ThePermit-to-WorkSystemshallspecifytheconditionsofworkandprecautionstobetakenduringtheexecutionofthecommissioningworktoprotectpersonnel,plantandAllcommissioningpersonnelshallreceivetrainingtotheleveloftheirindividualresponsibilitiesonthePermit-to-WorkSystempriortoitscommencement.AllactivitiesshallbecarriedoutinaccordancewiththeHPWSSafetyProcedures,ProjectStandardsandStatutoryHPWScommissioningengineersandsupervisorswillensurethatallpersonnelinvolvedintheactivity/workscopeassistinthecompletionofhazardidentificationasperHPWSFieldPersonnelDeployment現(xiàn)場(chǎng)人員調(diào)Ensurerequiredpersonnelarestationedataircompressorroom.確保相關(guān)人員在空壓機(jī)間做好準(zhǔn)備。Ensurerequiredpersonnelarestationedatthepump(S).Ensurerequiredpersonnelarestationedattheoverboardplace.確保相關(guān)人員在舷外排放出做好把守。Ensurerequiredpersonnelarestationedattheuserplace.確InspectionbyVendorsServiceRepresentative服務(wù)商檢Allthemechanicalcomponentsofthesystemareinstalledvendor’sAlltheelectricalcomponentsofthesystemareinstalledtovendor’sspecificationVendor’sserviceengineertoverifythatthesystemisreadyandsafetobestartupandcommissionedCOMMISSIONPROCEDURES調(diào)試程TestofBilgeBallastEnsurethatthepumpsandsuctionslinesarefilledwithliquidbeforestarting.確保在試驗(yàn)開始前泵輔和吸入管線已加Lineupthebilgepumptotakesuctionfromthevariousbilgesumpsanddischargeittotheoverboarddischarge.Ensurethatallrelatedvalvesinthepipingsystemareinthecorrectpositionbeforerunningthepumpsandtransferofwater.保在泵輔啟動(dòng)前管系的閥件安裝位置正確并能正常輸送Startthebilgeballastpump#1andrecord啟動(dòng)#1Meggerreadingdesign:絕緣讀 設(shè)計(jì) Pumpdischargepressure: Pumpsuctionpressure: Motorvoltage: Motorstart Motorworkingcurrent: Motorrpm: Verifythelocal/remotestart/stopoperationsofthebilgeballastpumpDemonstratethefunctionalityoftheself-primingdeviceofthebilgeballastpump#1.Recordthetimetakenforevacuationofairbeforestartingofpumpandverifythecutin/outoftheevacuationwhenthepressuredropsinthedischargeline.觀察1#壓載泵的自動(dòng)加注裝置功能，記錄泵啟動(dòng)前排氣的Startbilgeballastpump#1withthedischargevalveclosedandcheckforproperprimingsuctionanddischarge.Recordtheshutoffpressurewhenthepumpisfullyprimedandfulldischargepressureisachieved.Openthedischargevalveandcheckthatthewaterisbeingtransferredtotheoverboarddischarge.Closethedischargevalveandstopthepump.Runbilgeballastpump#1foraboutRepeatstep6.1.1to6.1.2andstartbilgeballastpump#2andrecordthefollowreadingsMeggerreadingdesign:絕緣讀 設(shè)計(jì) Pumpdischargepressure: Pumpsuctionpressure: Motorvoltage: Motorstart Motorworkingcurrent: Motorrpm: Verifythelocal/remotestart/stopoperationsofthebilgeballastpumpDemonstratethefunctionalityoftheself-primingdeviceofthebilgeballastpump#2Recordthetimetakenforevacuationofairbeforestartingofpumpandverifythecutin/outoftheevacuationwhenthepressuredropsinthedischargeline.觀察2#壓載泵的自動(dòng)加注裝置功能，記錄泵啟動(dòng)前排氣的Startbilgeballastpump#2withthedischargevalveclosedandcheckforproperprimingsuctionanddischarge.Recordtheshutoffpressurewhenthepumpisfullyprimedandfulldischargepressureisachieved.Openthedischargevalveandcheckthatthewaterisbeingtransferredtotheoverboarddischarge.Closethedischargevalveandstopthepump.Runbilgeballastpump#2foraboutTestofBilgeDailyEnsurethatallvalvesinthepipingsystemareinthecorrectpositionbeforerunningthepumpsandtransferofwater.EnsurethatairsupplyisOpenthevalveforairsupplytocheckthe#1bilgedailypumpfunctionisnormal打開空氣供給閥測(cè)試#1Repeat6.2.1to6.2.3todemonstrate2、#3bilgedailypump6.2.16.2.3步驟完成#2#3艙底水日用泵的功能沒BilgeSystemTesting艙底水系統(tǒng)試Fillwaterintoallbilgesuctionsandstartbilgepumptodemonstratetransferwaterfunctionofbilgesystem.LevelSwitchTest水平液位計(jì)報(bào)警試Liftthelevelswitchesupbyhandtosimulatethehighlevelalarm.Recordresultsintable3.0.3.0TABLES表Table1.0Equipment序項(xiàng)設(shè)計(jì)Name銘牌內(nèi)調(diào)試責(zé)任1Location RoomMakerModel型LN-VP-125-TagIDCapacityDryWeight2Location RoomMakerModel型LN-VP-125-TagIDCapacityDryWeight3BilgeDailyPumpLocation MakerModel型TagIDCapacityDryWeight4BilgeDailyPumpLocation RoomMakerModel型TagIDCapacityDryWeight123MUDPUMPROOM4567PUMPROOM89MUDPUMPROOMPUMPROOM1BilgehighlevelalarmforsackstorageB.W.bilge2Bilge