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SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-991Task15:PPAPSupplierPerformanceDevelopmeTaskDescriptionProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrantPPAP20-Sep-992Task15:PPAPTaskDescriptionProductionParPurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-993Task15:PPAPPurposeForthesuppliertodemSomethingChanged

ApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-994Task15:PPAPSomethingApplicationAIAGPMethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-995Task15:PPAPMethodologyBuyerentersPPAPsDFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-996Task15:PPAPDFMEASupplierDataReceivedWarPPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-997Task15:PPAPPPAPReviewChecklistDelphichFlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,Control

Plan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-998Task15:PPAPFlowChartLinkageofProductPFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPN’sareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-999Task15:PPAPPFMEALinkagewithDFMEA,ProceDFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9910Task15:PPAPDFMEAAssessfeasibility,risk,ControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9911Task15:PPAPControlPlanEnsureControlPlaPre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9912Task15:PPAPPre-LaunchControlPlanEarlyPProcessCapabilityStudies20-Sep-9913Task15:PPAPProcessCapabilityStudies20-SMSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines<10%acceptable10-30%maybeacceptable,evaluatetotalvariation>30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9914Task15:PPAPMSAStudiesMeasurementuncertaPartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped20-Sep-9915Task15:PPAPPartSubmissionStatusFullProInterimPartClassApartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecsC

partsnotfromproductiontooling,partsmeetspecsD

partsdonotmeetspecsE

partsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable20-Sep-9916Task15:PPAPInterimPartClassApartsfromSummaryAIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenotifiedofPPAPapprovalstatus20-Sep-9917Task15:PPAPSummaryAIAGPPAPmanualdefineReferenceDocumentsAIAGPPAP,SPC,MSA,APQPandControlPlanmanualsGM1411InterimApprovalWorksheetAIAGQS-9000ManualAppendix20:PPAPchecklistAppendix13:PPAPALL.XLS20-Sep-9918Task15:PPAPReferenceDocumentsAIAGPPAP,演講完畢，謝謝觀看！演講完畢，謝謝觀看！SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-9920Task15:PPAPSupplierPerformanceDevelopmeTaskDescriptionProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrantPPAP20-Sep-9921Task15:PPAPTaskDescriptionProductionParPurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-9922Task15:PPAPPurposeForthesuppliertodemSomethingChanged

ApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-9923Task15:PPAPSomethingApplicationAIAGPMethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-9924Task15:PPAPMethodologyBuyerentersPPAPsDFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-9925Task15:PPAPDFMEASupplierDataReceivedWarPPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-9926Task15:PPAPPPAPReviewChecklistDelphichFlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,Control

Plan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-9927Task15:PPAPFlowChartLinkageofProductPFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPN’sareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-9928Task15:PPAPPFMEALinkagewithDFMEA,ProceDFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9929Task15:PPAPDFMEAAssessfeasibility,risk,ControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9930Task15:PPAPControlPlanEnsureControlPlaPre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9931Task15:PPAPPre-LaunchControlPlanEarlyPProcessCapabilityStudies20-Sep-9932Task15:PPAPProcessCapabilityStudies20-SMSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines<10%acceptable10-30%maybeacceptable,evaluatetotalvariation>30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9933Task15:PPAPMSAStudiesMeasurementuncertaPartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanis

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