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中材科技風(fēng)電葉片股份有限公司北京分公司23/23【文件編號】中材科技風(fēng)電葉片車間常用英語受控狀態(tài)__________發(fā)放編號__________編制:__________審核:__________批準(zhǔn):__________目錄組件/Parts 3設(shè)備&工裝/Equipments&Devices 3材料/Material 4玻纖類/Fabric 4芯材類/CoreMaterial 4耗材類/Consumables 5輔材類/AddingMaterial 5樹脂&粘接膠/Resin&Glue 5油漆&膩?zhàn)?Paint&Filler 5避雷系統(tǒng)/LightningProtectionSystem 6金屬件/MetalPieces 62.工藝過程常用中英文詞匯對照表 6工序類/Procedure 6模具調(diào)試/MoldDebug 7來料檢查/IncomingInspection 7鋪層/Lamination 7灌注&預(yù)固化/Infusion&Pre-curing 8粘接/Bonding 8后處理/Post-processing 93.縮寫/Abbreviation 104.維修工藝/MaintenanceCraft 134.1真空灌注工藝維修方案/InfusionProcess 134.1.1維修流程/RepaireFlowDiagram 134.1.2主要流程工序/PrimaryProcessFlow 134.2手糊真空袋壓工藝/Hand-layupVacuumBagMoldingProcess 164.2.1維修流程/RepaireFlowDiagram 174.2.2主要流程工序/PrimaryProcessFlow 174.3手糊工藝維修方案/HandLayupProcess 194.3.1維修流程/RepairFlowDiagram 204.3.2主要流程工序/PrimaryProcessFlow 205.常見缺陷/CommonDefects 21
1.常用中英文詞匯對照表英文中文組件/Partsgirder/sparcap主梁shearweb腹板TEUD后緣UDPre-fabroot/rootring預(yù)制葉根shell蒙皮balancetray配重盒rootcloseout葉根擋板manholecover人孔蓋rootband葉根防護(hù)帶bondingcap粘接角flexbracket柔性支架設(shè)備&工裝/Equipments&Devicescrane天車shearwebgantry大腹板工裝sparcapfixture梁定位工裝sparcapliftfixture吊梁工裝prefabrootpre-layup陽模鋪布工裝degasingmachine脫泡機(jī)rootcutmachine葉根切割機(jī)supportfixture支撐支架storageracks存儲支架drillmachine打孔機(jī)paintingmachine噴漆機(jī)postcureoven固化爐paintbooth噴漆房crane龍門吊forklift叉車storage倉庫workshop車間testbench試驗(yàn)臺remotecontroller遙控器scraper刮板mold模具pressuresidePS面suctionsideSS面moldflange模具法蘭vacuumsource真空泵infusionreservoir移動樹脂車(意譯)contourgauge輪廓儀(尺/規(guī))hotairblowers鼓風(fēng)機(jī)(熱風(fēng))heatblankets加熱毯thermocouple(TC)熱電偶pyrometer/
IRtemperaturegun紅外測溫槍transportationfixtures轉(zhuǎn)運(yùn)工裝Bladerotation圈車fixturing工裝材料/Material玻纖類/Fabricglassfiber玻纖glassfabirc玻纖織物glassfabirckitting玻纖織物套材rootbuiltup葉根增強(qiáng)層Biax雙軸UD單向roving粗紗/原紗tex原紗的單位sizing浸潤劑continuousstrandmat連續(xù)氈choppedstrandmat短切氈芯材類/CoreMaterialcore芯材foam泡沫corekitting芯材套材balsa輕木PVC/SANPVC/SAN芯材plywood層合板耗材類/Consumablesconsumingmaterial消耗材料Tackifier固定劑(包括噴膠和網(wǎng)格膠帶)sprayadhesive噴膠placementtape固定膠帶releaseagent/NC-55脫模劑compositestaples樹脂釘sellotape透明膠帶Vacuumtape真空膠帶輔材類/AddingMaterialinfusionaidmaterial灌注輔助材料peelply脫模布resindistributionmedium導(dǎo)流網(wǎng)vacuumbagfilm真空膜semi-permeablemembraneVAP膜perforatedreleasefilm多孔膜Vacuumtube真空管Spiraltube螺旋管OmegatubeΩ管樹脂&粘接膠/Resin&Glueresin樹脂matrix基體hardener固化劑adhensive粘接膠epoxyresin環(huán)氧樹脂油漆&膩?zhàn)?Paint&Fillerpaint油漆filler膩?zhàn)颖芾紫到y(tǒng)/LightningProtectionSystemLPS
(lightningprotectionsystem)避雷系統(tǒng)lightningcable避雷線Aluminumtip鋁葉尖receptor接閃器金屬件/MetalPieceshardware金屬件fastener緊固件bolt螺栓stud螺栓
(軸向螺栓,用于與輪轂連接)barrelnut螺母Washer墊片capscrew螺帽rivet鉚釘Loctite螺紋緊固劑
(樂泰膠)bladeIDplate葉片銘牌0o-markingplate0度標(biāo)識牌2.工藝過程常用中英文詞匯對照表英文中文工序類/Procedurelayup鋪層infusion灌注bond粘接precure預(yù)固化strippingaidmaterial/debag撕模de-mold起模trim切邊wetfinish/handlamination手糊補(bǔ)強(qiáng)HLU
(handlayup)手糊postcure后固化rootmachining/cuttinganddrilling切葉根和鉆孔rootassembly葉根組裝(擋板、人孔蓋)coating涂裝balancing配重transport轉(zhuǎn)運(yùn)storage儲存finalinspection終檢模具調(diào)試/MoldDebugdebug調(diào)試來料檢查/IncomingInspectionreceivinginspection來料檢驗(yàn)Lot批次(生產(chǎn)批)batch批次(發(fā)送批)ShelfLife保質(zhì)期PeriodicLotTesting周期性批量測試FactoryTrials工廠試驗(yàn)Workmanship工藝(子級供應(yīng)商)鋪層/Laminationconstanttemperature恒溫roomtemperature室溫/常溫roomhumidity室內(nèi)濕度LE/leadingedge前緣TE/trailingedge后緣spanwise軸向chordwise弦向largestchord/maxchord最大弦長overlap搭接stagger錯層buttjoint對接fiberangle纖維方向moisturecontent含水率tolerance容差centerline中心線pitchaxis變槳軸/葉片軸線灌注&預(yù)固化/Infusion&Pre-curingabsolutepressure絕對壓力vacuumcheck真空檢查vacuumdroptest真空壓降檢測neatresin純樹脂safetyandhazardinformation危化品信息viscosity粘度shrinkage收縮率density密度mixratio混膠比degassing脫泡potlife適應(yīng)期geltime凝膠時(shí)間ramprates升溫速率soaktime保溫時(shí)間preheat預(yù)熱pre-cure預(yù)固化curecycle固化制度peakexotherm放熱峰GlassTransitionTemperature玻璃化轉(zhuǎn)變溫度sample取樣粘接/Bondinginspection檢查overbite前緣錯位(SS面超過PS面)underbite前緣錯位(PS面超過SS面)foreignobject異物shinyspot光面dryglass干玻纖semi-dryglass半干玻纖wave褶皺wrinkle褶皺fold褶皺AspectRatio寬高比wavecriteria褶皺標(biāo)準(zhǔn)EntrainedAir氣泡(氣泡直徑<1mm)Void氣泡(氣泡直徑>1mm)pocket富樹脂bondjoint粘接面reinforcement補(bǔ)強(qiáng)布后處理/Post-processingNon-DestructiveTesting(NDT)無損檢測WFT濕膜厚度drytoTouch指觸干燥DFT干膜厚度erosionprotection腐蝕防護(hù)liftmarking吊點(diǎn)標(biāo)識supportmarking支點(diǎn)標(biāo)識serialnumber序列號setnumber套號centerofgravity重心confiendspace封閉場所(與EHS相關(guān))bladecut-up葉片切片3.縮寫/Abbreviation縮寫全稱中文釋義AMEAdvancedmanaufacturingengineer先進(jìn)制造工程師ANDAccountDistributionNumber(The9-digitaccountnumbercommonlyusedforintercompanybilling)帳戶分配碼
(一個(gè)9位數(shù)的帳號,通常用于公司內(nèi)部開單子)AQPAuditorqualificationprogram審計(jì)認(rèn)證規(guī)程ASEAdvancedsourcingengineer先進(jìn)采購工程師BOMBillofmaterial材料清單BTFBuildtofunction根據(jù)功能制造BTPBuildtoprint根據(jù)圖紙制造(代加工)BTSBuildtospecification根據(jù)要求制造(設(shè)計(jì)+加工)CAcorrectiveactions糾正措施CARCorrectiveactionrequest糾正措施申請CAVCharacteristicAccountabilityandVerification特征參數(shù)記錄和對比CCLComplianceCheckList符合性檢查表CDRConceptualDesignReview概念設(shè)計(jì)審查CFMContinuousFilamentMat連續(xù)氈CITCContinuousImprovementTrainingCurriculum持續(xù)改進(jìn)培訓(xùn)課程COECenterofExcellence卓越中心
(一個(gè)帶領(lǐng)其它員工或組織去關(guān)注某個(gè)特定領(lǐng)域的集團(tuán)或團(tuán)隊(duì))COCCertificateofConformity合格證COTCareerOrientedTraining職業(yè)導(dǎo)向訓(xùn)練CPKProcessCapabilityIndex過程能力指數(shù)
(工藝過程穩(wěn)定性的指標(biāo))CTPCriticalToProcess關(guān)鍵過程控制CTQCriticalToQuality關(guān)鍵質(zhì)量控制DCIDesignChangeInstruction設(shè)計(jì)變更說明DDRDetailedDesignReview詳細(xì)設(shè)計(jì)評審DOEDesignofexperiment試驗(yàn)設(shè)計(jì)DSQRDELEGATEDSUPPLIERQUALITYREPRESENTATIVE委派供應(yīng)商質(zhì)量代表DVRDesignValidationReview設(shè)計(jì)驗(yàn)證評審FMEAFailureModesandEffectsAnalysis失效模式與影響分析FPCRfrozenprocesschangereport固化工藝變更報(bào)告FPQFirstPieceQualification首件認(rèn)證FVFFibervolumefraction纖維體積含量FWFFiberweightfraction纖維質(zhì)量含量GBGreenbelt綠帶
(六西格瑪管理中某種級別)GCLGlobalCommodityLeader全球采購經(jīng)理GGEGEEngineeringGE工程部GGOGlobalgrowth&operations全球增長和運(yùn)營部門GSCMGlobalSupplyChainManagement全球供應(yīng)鏈管理HLUHandlay-upmanufacturingprocess手糊制造IOIItemsofinterest興趣指標(biāo)ITPInspectionTestPlan檢驗(yàn)試驗(yàn)計(jì)劃JTAJobTaskAnalysis工作任務(wù)分析KCPKeyControlParameters關(guān)鍵控制參數(shù)KPIKeyPerformanceIndicator關(guān)鍵績效指標(biāo)LCBLifecyclebrand品牌生命周期LECLogisticsexectioncenter物流執(zhí)行中心LPSLightingprotectionsystem避雷系統(tǒng)LSLLowerSpecificationLimit最低要求MNDAMutualNonDisclosureAgreement互不揭露協(xié)議(保密協(xié)議)MPEManufacturingProcessEngineer制造工藝工程師MPPManufacturingProcessPlan生產(chǎn)流程計(jì)劃MSDMaterialshipdirectly直接發(fā)運(yùn)材料MSDSMaterialSafetyDataSheet化學(xué)品安全說明書
(記錄危化品信息及其處理方式的表)NCANonconformanceassessment不符合項(xiàng)評估NCNNonConformingNotice不符合項(xiàng)通知NCRNon-ConformanceReport不符合項(xiàng)報(bào)告NGCNanjinggearbox南京高速齒輪箱
(南高齒)NPINewProductIntroduction新產(chǎn)品導(dǎo)入NPSNetPromoterScore(Isawaytogetcustomer'sfeedbackandactaccordingtoit.)凈推介值
(是一種獲得客戶反饋并依據(jù)其行動的方法)
(通用電氣的做法是,計(jì)算不滿意客戶與忠誠客戶的百分比凈值,將其作為客戶凈推介值,并使管理人員的大部分獎金與該值目標(biāo)掛鉤。)OSOversize超過規(guī)定規(guī)格(偏大)PDRPreliminaryDesignReview初步設(shè)計(jì)評審PGPowergeneration發(fā)電PLQPilotLotQualification首批認(rèn)證PQProductQuality產(chǎn)品質(zhì)量PQPProductQualityPlan產(chǎn)品質(zhì)量控制計(jì)劃QCPQualitycontrolplan質(zhì)控計(jì)劃QCRqualitycontrolreport質(zhì)控報(bào)告QFDQualityfunctiondevelopment質(zhì)量功能配置QMIQualityManagementInstitute質(zhì)量管理協(xié)會QMRQualityManagementReview質(zhì)量管理監(jiān)察QPQualityprocess質(zhì)量流程QPPQualificationProgramPlan資格程序計(jì)劃RCArootcauseanalysis根本原因分析RDCRequestforDesignChange設(shè)計(jì)變更申請RFIRequestforInformation獲取更多信息申請RIRepairinstruction維修大綱RIMResinInfusionMolding注射樹脂模塑
(一種成型方法,類似于RTM)SDRSupplierDeviationRequest供應(yīng)商偏差申請SRGSupplierResponsibilityGuidelines供應(yīng)商責(zé)任指南SRPSupplier’sRepairProcedure.供應(yīng)商維修規(guī)范SSQCSixSigmaQualityCoach6Sigma質(zhì)量教練TCThermocouple熱電偶TTATasktotraninganalysis培訓(xùn)分析能力的任務(wù)UVCUnusualVisualCondition非常規(guī)目測條件VVFVoidvolumefraction孔洞體積分?jǐn)?shù)WIWorkinstruction操作說明書4.維修工藝/MaintenanceCraft4.1真空灌注工藝維修方案/InfusionProcess真空灌注工藝適用于維修面積較大、層數(shù)較多、對產(chǎn)品外觀有較大影響、關(guān)鍵部件出現(xiàn)的缺陷和影響合模粘接界面的區(qū)域等的維修,具體操作要求如下:Vacuuminfusionprocessrepaireapplytothedefectwhichrefertolargerdefectivearea,higher-riselayersandgreaterinfluenceofproductConfiguration,criticalcomponents,bondingzone.Detailedrequirementsareasfollows:4.1.1維修流程/RepaireFlowDiagram4.1.2主要流程工序/PrimaryProcessFlow4.1.2.1缺陷去除/DefectRemoving使用角磨機(jī)等工具將缺陷區(qū)域磨開,以去除缺陷。打磨遵循最小打磨原則。缺陷現(xiàn)場打磨由具備相應(yīng)資質(zhì)的QI現(xiàn)場指導(dǎo),特殊情況時(shí)可以通知質(zhì)量工程師或者工藝工程師現(xiàn)場指導(dǎo)打磨。Grindthedefectswithmachinesandtoolstoconfirmtheseveritydegree.Thegrindingshouldremovetheentiredefectsandfollowminorrepairprinciple.Defectsshallbegrindedundertheguidanceofqualifiedqualitystuffsortechnolotistonsite.4.1.2.2錯層打磨/StaggerGrinding根據(jù)缺陷維修方案要求,對打磨區(qū)域使用水性記號筆畫線。完畢后使用角磨機(jī)配40~60目砂紙對缺陷區(qū)域進(jìn)行錯層打磨,打磨按照由內(nèi)向外原則進(jìn)行打磨。Accordingtotherequirementsoftherepairesolution,drawalineofdefectregion,grindstaggerdefectareawith40~60gritsandpaper.Theprincipleofgrindingshouldfromcentertooutside.4.1.2.3表面清理/SurfaceCleam采用真空吸塵設(shè)備清理打磨區(qū)域表面粉塵。Usevacuumcleaningequipmenttocleandustinthegrindedarea.4.1.2.4主材鋪層/Lay-upPrimaryMaterials根據(jù)維修方案要求準(zhǔn)備對應(yīng)規(guī)格型號和尺寸的纖維布和芯材,并按照方案要求進(jìn)行鋪設(shè)。Glassandcorematerialsspecificationandpositionontherepairareawithcorrespondingaccuratetotherepaireplan.4.1.2.5流道鋪設(shè)/InfusionSystemLayup按維修方案中具體的輔材及流道布置指導(dǎo)說明鋪設(shè)真空膠帶、脫模布、多孔膜、吸膠氈導(dǎo)流網(wǎng),包覆至少雙層真空膜。當(dāng)維修方案未說明時(shí),按照如下原則進(jìn)行輔材鋪放:Layupthetackytape、peelply、pinholefilm、breathingcatton、flowmesh,wrap2layersvacuumfilms.Theprinmaryprincipleofinfusionsystemasfollows:(1)真空膠帶鋪設(shè)距離最外側(cè)纖維布層100mm以上。Thedistancebetweenthetackytapeandefiberoutteredgegreater-than100mm;(2)多孔膜原則上只鋪放導(dǎo)流網(wǎng)下方,邊緣超出導(dǎo)流網(wǎng)邊緣20-30mm,多孔膜搭接寬度≤10mm。Pinholefilmbelowtheflewmeshandexceedstheflowmeshfor20-30mm,thewidthofoverlap≤10mm(3)吸膠氈作為導(dǎo)氣通道,盡量鋪設(shè)在流道對立面,不與布層接觸,連接到抽氣口上。布層與吸膠氈通道通過吸膠氈搭條連接,吸膠氈搭條間距約在0.5-1m,且分布均勻。Thebreathingcattoncoverthevacuumportsislocatedontheoppositeofthechannelwhatcouldbethevacummmediumandconnottouchthelayers.Theuniformdistributionbreathingcattonbridgeconnectthefiberlayersandbreathingcattonchannel,thespacebetweenthebridgeis0.5-1m.(4)導(dǎo)流網(wǎng)鋪設(shè),距離鋪層四周約為100±20mm,若為后緣梁維修時(shí),由于寬度所限,在弦長方向距離布層終點(diǎn)適當(dāng)縮小間距,但最小間距需≥30mm。Flowmeshlayup:100±20mmfromthelayersedge.WhenrepairTE-UD,subjecttothewidth,thedistanceofthelayers,endinthechordwiseshouldbeproperlyshrinkto30atleast.(5)流道布置,在軸向方向,距離鋪層起點(diǎn)和終點(diǎn)≥100mm,注膠口居中放置。在弦長方向原則上若需要維修區(qū)域?qū)挾取?00mm,則選擇從單邊灌注,對立邊抽氣;若維修區(qū)域?qū)挾龋?00mm,則選擇居中鋪放流道,在弦長方向,兩邊同時(shí)布置抽氣通道。Flowchannellayup:inspanwise,100mmfromthestartanfendoffiberatleast.Theinjectionportstandinthemiddle.Inprinciple,ifthedefectareawidth≤800mminspanwise,infusionfromoneside,otherwiseputthechannelinthemiddleandlayuppumpingmediumonbothside.(6)脫模布覆蓋整個(gè)維修區(qū)域,若為了不影響鄰近區(qū)域的表面干凈衛(wèi)生,盡量在有膠液達(dá)到的區(qū)域,均覆蓋上脫模布。Coverthewholerepairareawithpeelply.Inordertokeepcleanofsurroundings,coverallarearesininfusionedwithpeelply.(7)布置真空抽氣系統(tǒng),抽氣口原則上要均勻布置,且數(shù)量不少于2個(gè),間距以1.5-3m為宜??筛鶕?jù)維修區(qū)域長度適當(dāng)增加抽氣口。抽氣口根據(jù)流道布置原則,單邊灌注時(shí)選擇對立邊布置,中間灌注時(shí),選擇兩邊均勻布置抽氣口。抽氣管道連接到真空泵上,為防止抽氣管道進(jìn)膠返到真空泵內(nèi),抽氣管道可以先連接到溢流桶,再通過溢流桶連接到真空泵上。Vacuumsystemlayup:morethan2vacuumportsshouldbeuniformdistributed.Thedistancebetween2portssholdbe1.5-3m.thevacuumportscouldproperlyaddedaccordtotherepairarealength.Accordingtoflowchannellayupprinciple,wheninfusionfromoneside,exhaustairfromtheoppositeside;wheninfusionfrommiddle,exhaustairfrombothside.Thevacuumtubejointtothevacuumpump.Inordertopreventresinexhaustintothepump,thevacuumtubeshouldconnectoverflowbucketfirst,andjointtothevacuumpumpsecond.4.1.2.6真空檢驗(yàn)及灌注/CheckVacuumandInfusion1)至少布置雙層真空膜,抽二保一,若一二真空均無法保住真空的情況下,確認(rèn)由于粘接界面的特殊情況,可采取包覆第三真空膜,增大包真空面積。將壓力降低至5kPa以下,以保壓5分鐘真空降值≤1kPa為合格。Wrappetwolayersvacuumfilmatleast,ifthesecondvacuumbagcannotmaintainthevacuumpressurethenaddthethirdvacuumfilmtorisethevacuumareaafterconfirmtheparticularityoftheadhesivesurface.whenthevacuumpressurevaluelowerthan5KPa.Vacuumdecreasevalue≤1KPaduring5minutesofpressuremaintainingisacceptable.2)樹脂與固化劑配比合格后,進(jìn)行出膠。灌注樹脂比例測試和出膠參見《FNWPB-EM-SOP-SB(GE)-01移動灌注樹脂機(jī)操作規(guī)程》。TesttheresinradiobeforeglueTheradioandgluereferto《FNWPB-EM-SOP-SB(GE)-01SOPforMobileRIMResinMixMachine》.灌注至整個(gè)維修區(qū)域織物被環(huán)氧樹脂完全浸潤。關(guān)閉注膠管,保持真空泵一直處于抽氣狀態(tài)直至固化完成。Whenthewholeareafiberarefullysaturatedwithresin,infusioniscompleted.Turnoffvalve,keeppumpworkingallalonguntilfinishcuring.4.1.2.7固化/Curing使用電熱毯或者其他合適的加熱設(shè)備對維修區(qū)域進(jìn)行加熱,加溫要求為70℃保持5h;記錄固化曲線(或填寫固化記錄),作為維修記錄的一部分。對于未進(jìn)行后固化前的維修,維修區(qū)域可以先預(yù)固化,使得維修區(qū)域表面硬化,完畢后與葉片一起后固化。為了保證修補(bǔ)區(qū)域的固化質(zhì)量,需要測試樹脂Tg。對于葉片維修區(qū)域有Tg值要求的,若檢驗(yàn)不合格,此葉片不得出廠。Useelectricblanketorotherappropriateequipmentstoheattherepairarea,thecuringcycleis70℃andcontinue5h,recordthecuringcurve(orfilloutcuringrecord)asapartoftherepairrecord.Thepre-curingrepairwork,,maketherepairareahardenfirstandpostcuringwithblade.Ensuringrepairequality,Tgmustbetestedrequireduntilqualified.4.2手糊真空袋壓工藝/Hand-layupVacuumBagMoldingProcess對外形尺寸要求較高,層數(shù)小于等于5層的缺陷,原則上采用手糊真空袋壓工藝。Hand-layupvacuumbagmoldingprocessisexecutedwhendemanghigherconfigurationsizeorthedefectlessthan5layersinprinciple.4.2.1維修流程/RepaireFlowDiagram4.2.2主要流程工序/PrimaryProcessFlow4.2.2.1缺陷去除/DefectRemoving參照4.1.2.1。Referto4.1.2.1.4.2.2.2錯層打磨/StaggerGrinding參照4.1.2.2。Referto4.1.2.2.4.2.2.3表面清理/SurfaceCleam參照4.1.2.3。Referto4.1.2.3.4.2.2.4玻纖織物準(zhǔn)備/PreparetheGlassFiberFabric根據(jù)NCR的玻纖布規(guī)格和尺寸要求準(zhǔn)備對應(yīng)型號和尺寸的玻纖布。PreparetheglassfibrefabricwithrightspecificationanddimensionsaccordingtotherepaireplaninNCR.4.2.2.5手糊樹脂混合/MixingofHandLay-upResin&CuringRegent1)樹脂比例測試方法參見《FNWPB-EM-SOP-SB(GE)-02-移動手糊樹脂機(jī)操作規(guī)程》。Refer《FNWPB-EM-SOP-SB(GE)-02-mobilehandlay-upresinstandardoperationprocess》tomixtheresinandcuringagent.2)比例測試合格后可以出膠,參見《FNWPB-EM-SOP-SB(GE)-02-移動手糊樹脂機(jī)操作規(guī)程》。Theglueconuldbeusedafterradiotest.referto《FNWPB-EM-SOP-SB(GE)-02-SOPforMobileHLUResinMixMachine》4.2.2.6玻璃纖維織物糊制/HandLayupGlassFiber1)首先使樹脂浸潤纖維束的整個(gè)表面,然后使纖維束內(nèi)部的空氣完全被樹脂所取代。在鋪第1、2層時(shí),樹脂含量要適當(dāng)增多,保證第1、2層纖維織物完全浸透樹脂并緊密貼合,同時(shí)有利于排出氣泡。Soakingthewholeglassfiberbudlewithglueandeliminateaibubble.Putmoreresinwhenlayupthe1and2layerstomakesuregluesoakingthefibertotallyandmakethebothsurfacefayingwhichgoodforeliminateairbubble.2)使用鋁輥工具將每一層纖維織物刷平、壓緊,使之緊密貼合,并注意排除氣泡,使纖維織物充分浸漬,不得將兩層或兩層以上的纖維織物同時(shí)鋪放。如此重復(fù)上述操作,直到按照NCR方案要求將所有玻纖布鋪設(shè)完畢。UseanAlrollercompresseachlayersmoothlyandfittightlywithoutbubble.Makefiberfullywetting,layupfiberslayer-by-layer.Repeattheoperationuntilgettheappointthickness.4.2.2.7真空袋壓/VacuumBagMolding手糊完畢后在玻纖布上貼一層脫模布,并在維修區(qū)域四周提前貼好密封膠帶用真空膜密封維修區(qū)域,布置好抽真空輔材及抽真空系統(tǒng),保持真空度低于-0.080MPa以下,且真空泵一直處于抽氣狀態(tài),直至固化完成。Puttingonelayerpeelplyonthehandlayuplayersafterhandlayup.Puttackytapearoundrepairareaandsealitwithvacuumfilm.Arrangethevacuumauxiliarymaterialsandpumpingsystem,keepvacuumvaluebelowthan-0.080MPaandopenthevacuumpumpuntilfinishcuring.在輔材鋪放時(shí),按照如下步驟執(zhí)行:Dothefollowingprocedureswhenlayupauxiliarymaterials(1)將脫模布覆蓋整個(gè)維修區(qū)域Coverthewholerepairesurfacewithpeelply(2)吸膠氈作為導(dǎo)氣通道,圍繞鋪設(shè)在維修區(qū)域一周,不與布層接觸,連接到抽氣口上。Thebreathingcattoncoverthevacuumportswhatthevacummmediumandconnottouchthelayers.Thebreatingcattonsurroundtherepairearea.(3)在脫模布上鋪設(shè)一層干凈真空膜,然后在真空膜上放一條“Z”字形吸膠氈導(dǎo)氣。Putonecleanvacuumfilmlayeronthepeelplyandlaythebreathingcattononthevacuumfilminzigzagway.(4)布置真空抽氣系統(tǒng),抽氣口原則上要均勻布置,且數(shù)量不少于2個(gè)??筛鶕?jù)維修長度適當(dāng)增加抽氣口。抽氣管道連接到真空泵上,為防止抽氣管道進(jìn)膠返到真空泵內(nèi),抽氣管道可以先連接到溢流桶,再通過溢流桶連接到真空泵上。vacuumsystemlayup:morethan2vacuumportsshouldbeuniformdistributed.Thedistancebetween2portssholdbe1.5-3m.thevacuumportscouldproperlyaddedaccordtotherepairarealength.Thevacuumtubejointtothevacuumpump.Inordertopreventresinexhaustintothepump,thevacuumtubeshouldconnectoverflowbucketfirst,andjointtothevacuumpumpsecong.(5)在距離維修區(qū)域四周約100mm鋪設(shè)一圈真空膠帶。使用一塊合適尺寸的真空膜將缺陷區(qū)域密封;Puttackytapeexceedthedefectareaedgenearly
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